CN109179006A - A kind of full-automatic isometric winder devices and methods therefor - Google Patents
A kind of full-automatic isometric winder devices and methods therefor Download PDFInfo
- Publication number
- CN109179006A CN109179006A CN201810978984.9A CN201810978984A CN109179006A CN 109179006 A CN109179006 A CN 109179006A CN 201810978984 A CN201810978984 A CN 201810978984A CN 109179006 A CN109179006 A CN 109179006A
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- Prior art keywords
- worm
- pull rod
- disk
- rod disk
- winder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/1955—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations and controlling web tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/198—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations motor-controlled (Controlling electrical drive motors therefor)
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- Winding Of Webs (AREA)
Abstract
The present invention provides a kind of full-automatic isometric winder devices and methods therefors, are related to field of textile machinery, including rack, main power system, bearing shafting, endless screw system, disk lever system and hardware system；The main power system includes threephase asynchronous, big belt pulley, small belt pulley, minor sprocket, worm type of reduction gearing；The bearing shafting includes big sprocket wheel, flat key, support shaft, photoelectric encoder, deep bid；The endless screw system includes incremental encoder, stepper motor, pinion gear, 120 degree of worm gears, worm gear shaft, gear wheel, worm screws；The disk lever system includes square tube, strut, connecting rod, close switch, connecting rod disk, pull rod disk, cylinder, compresses square tube, pressure pipe, strut slide；Although being difficult to meet this isometric requirement which solve current most of such winders or meeting this isometric requirement but machine adjustment needs artificial interference, the problems such as inefficiency.
Description
Technical field
The present invention relates to textile machine equipment, refer in particular to a kind of devices and methods therefor of full-automatic isometric winder.
Background technique
Winder is a kind of Work machine that movement is wound by some tension, is chiefly used in the production process of each coiled material
In.In weaving and clothes manufacture field, usually because the needs of storage or following process, woven fabric need to pass through the machine of tension winding
It is wound into neat web-like.In cloth wrapup procedure, because cloth itself has certain thickness, with winding circle number
It is continuously increased, inner ring cloth perimeter is caused to be less than outer ring cloth perimeter, will result in very billow when subsequent cloth is sheared and tiled
Take, therefore in wrapup procedure, after one fixing turn of every winding, take-up diameter be finely adjusted, be cut out with meeting subsequent cloth
Isometric requirement.Currently, although most of such winders are difficult to meet this isometric requirement or meet this isometric requirement
Machine adjustment needs artificial interference, and inefficiency influences the benefit of enterprise to a certain extent.
For this not high status of the degree of automation of the current such winder in the country, carry out full-automatic isometric winder
The research of structure design and control system, developing novel such winder has the production efficiency for improving textile enterprise of China
Important theory and practical application value.
Summary of the invention
In order to solve problem above, the present invention provides a kind of devices and methods therefor of full-automatic isometric winder, the receipts
Winding apparatus can wind the cloth of certain length according to the cloth length of regulation from unreeling machine, and in wrapup procedure, often
After winding a fixing turn, which can be automatically finely adjusted take-up diameter, isometric be wanted with what this met that subsequent cloth cuts out
It asks.Constant speed can guarantee to make the constant tension inside cloth in winder winding process simultaneously.In addition, the one kind designed herein
The device of full-automatic isometric winder also has the characteristics that structure is simple, at low cost, easy to operate, safe and reliable, can be improved
Production efficiency mitigates the labor intensity of worker.
A kind of full-automatic isometric winder device, the device include rack, main power system, bearing shafting, endless screw system
With disk lever system；
The main power system and bearing shafting are installed in rack, are supported and are equipped with worm screw in the support shaft in shafting
Worm gear shaft in system；Rear side pull rod disk, the front side pull rod disk of the disk lever system pass through the worm gear of screw and endless screw system
Axis connection；Worm gear shaft drives rear side pull rod disk, the rotation of front side pull rod disk, rear side pull rod disk, front side pull rod disk drive strut along
Strut slide is slided, so that the relative position of strut and rear side pull rod disk, front side pull rod disk changes；Strut to contract,
To by realizing that the fine tuning of winder winding radius is constant come the maximum radius for guaranteeing winding；Connect on rear side of the disk lever system
Extension bar disk, front side connecting rod disk are connect by screw with the deep bid for supporting shafting, and deep bid passes motion to disk lever system.
Further, the main power system includes threephase asynchronous, big belt pulley, V band, small belt pulley, worm gear
Worm reducer, minor sprocket and roller chain；The small belt pulley, V band and big belt pulley form V tape handler, by described three
Phase Asynchronous Motor Driving big belt pulley, to drive V tape handler；The worm type of reduction gearing is mounted on V V belt translation
After mechanism, worm type of reduction gearing is driven by V tape handler；The minor sprocket and roller chain are mounted on worm type of reduction gearing
Afterwards, chain conveyer is driven by worm type of reduction gearing, chain conveyer passes motion to the big sprocket wheel in supporting system.
Further, the bearing shafting includes photoelectric encoder, big sprocket wheel, the first flat key, the first deep groove ball bearing, branch
Hold axis, the second flat key, the second deep groove ball bearing, deep bid, bearing block and worm gear shaft；The support shaft both ends pass through deep groove ball bearing
It is rotatably mounted on bearing block；The big sprocket wheel is linked together by the first flat key with support shaft, with the main power system
In minor sprocket and roller chain formed chain conveyer, and drive support shaft realize rotate synchronously；The deep bid of two sides in the support shaft
It is linked together by the second flat key with support shaft, support shaft drives deep bid to realize and rotates synchronously；The worm gear shaft passes through second
Deep groove ball bearing is rotatably mounted in support shaft, between can have relative rotation；The photoelectric encoder is mounted on support shaft
One end.
Further, the endless screw system includes incremental encoder, stepper motor, third flat key, pinion gear, 120 degree of snails
Wheel, worm gear shaft, deep groove ball bearing, bracket, gear wheel, the 4th flat key, worm shaft, worm screw；The pinion gear is installed by flat key
It on step motor shaft, is rotated with stepping motor synchronous, pinion gear drives gear wheel to turn over certain angle by gear motion；Institute
It states gear wheel to be mounted on worm shaft by flat key, worm shaft is rotatably mounted on bracket by two pairs of deep groove ball bearings, worm screw
Axis and gear wheel, which are realized, to be rotated synchronously, and then worm screw passes motion to 120 degree of worm gears as driving link；The worm gear passes through spiral shell
Nail is attached with worm gear shaft, and worm gear drives worm gear shaft to realize and rotates synchronously, and worm gear shaft passes motion to disk lever system；It is described
Incremental encoder is mounted on stepper motor.
Further, the disk lever system further includes square tube, strut, connecting rod, rectangular tab block, switch bracket, connects
Nearly switch, compresses square tube, pressure pipe, strut slide and front side balance weight at rear side balance weight, oscillating bearing, cylinder；The front side connects
Extension bar disk is identical with rear side connecting rod dish structure and is circular configuration；The side of the rear side connecting rod disk is connected by screw to
Switch bracket；It is fixedly installed on the switch bracket close to switch；The front side pull rod disk and rear side pull rod dish structure phase
It together and is circular configuration；The front side pull rod disk and rear side pull rod disk are located on the inside of front side connecting rod disk and rear side connecting rod disk
And keep coaxial.
It further, further include hardware system, the hardware system includes PLC, frequency converter, stepper motor drive
Dynamic system, winder, traction roller, tension transmitter, tension detector, let off roll and magnetic powder brake；The PLC includes LCD
Color Liquid Crystal Display touch screen, PLC host, On-off signal/output module, Analog input mModule, analog output module
With step/servo motor control module；The analog output module is connected with the input terminal of frequency converter；The output of frequency converter
End is connected with the input terminal of threephase asynchronous machine；The output end of threephase asynchronous machine and the input terminal of winder connect；It is described
The revolving speed of winder is converted into pulse signal through photoelectric encoder, is input in On-off signal/output module, realizes winder
The closed-loop control of frequency control；The magnetic powder brake drive system and magnetic powder brake are connected with analog output module, lead to
Analog output module is crossed to control the exciting current of magnetic powder brake, so that the size of the braking moment of its generation is controlled, into
And control the let off roll connected firmly with magnetic powder brake；The tension detector and tension transmitter and Analog input mModule phase
Even, then the tension signal that tension detector is detected is changed into electric signal by tension transmitter feeding Analog input mModule
Control and show tension value to tension；Stepper motor is connect with incremental encoder, incremental encoder and switch
Input/output module connection is measured, the rotating angle increment of stepper motor is converted to pulse signal and is input to On-off signal/output mould
In block；Step/servo motor control module is connect with driving system of stepping motor and stepper motor, drives system by stepper motor
The corner of system control stepper motor realizes that winder is wound in wrapup procedure so that stepper motor drives endless screw system
Radius fine tuning.
Further, the strut slide includes idler wheel, pressing plate, sliding block and eccentric shaft；The sliding block is rectangle self-lubricating
Material is provided with circular through hole in sliding block two sides and about central symmetry between two pressure plates, by bolt by pressing plate and cunning
Block connects, and is also provided with circular through hole in the center of sliding block, makes strut slide empty set in connecting rod；The eccentric shaft
Across the idler wheel in two pressing plates, one end is connected with top cover, and the other end is provided with threaded hole, by screw by eccentric shaft with
Pressing plate is fixedly connected.
Further, the balance that the rear side balance weight, front side balance weight are HT150 by 5 block of material and size is different
Block composition, diameter are respectivelyCentral through hole is straight
Diameter is allThickness is respectively 25mm, 20mm, 15mm, 10mm, 10mm.
Based on the method for full-automatic isometric winder device, specifically comprise the following steps:
S1. required take-up diameter is directly passed through LCD touch screen to be input in PLC host, by step/servo motor
Control module issues control signal to driving system of stepping motor, and the stepping of endless screw system is controlled by driving system of stepping motor
The corner of motor, thus stepper motor according to the take-up diameter of setting by endless screw system come pull rod on rear side of adjustment disk lever system
The physical location of disk, front side pull rod disk makes strut and the relative position of front side pull rod disk and rear side pull rod disk that will change,
Machine reaches required setting diameter automatically；After winder reaches required setting radius automatically, the leftover of bolt of cloth is rolled up from unreeling machine
On cylinder, cloth is after let off roll is sent out, through tension detector, traction roller, along it is actual unreel path be transmitted to it is full-automatic isometric
On the reel of winder, and it is allowed to fixed；Then winding revolving speed is directly passed through LCD touch screen to be input in PLC controller, by
The analog output module of PLC issues control signal to frequency converter, carries out speed regulation control to threephase asynchronous by frequency converter
System, the winding revolving speed by the movement velocity of Three-phase Induction Motor Control main power system, needed for reaching winder automatic adjustment；
Also, it is mounted on the photoelectric encoder in support shaft and is converted into pulse signal for revolving speed is wound, the switching value for being input to PLC is defeated
Enter/output module in, realize closed-loop control；Click starts to wind button, and threephase asynchronous drives the big of main power system
Belt pulley drives worm type of reduction gearing by V V belt translation, then by worm type of reduction gearing drive chain to drive V V belt translation
Transmission realizes that transmission, chain conveyer pass motion to supporting system at a distance；By the minor sprocket drive chain in main power system
Transmission rotates synchronously so that support shaft and big sprocket wheel be made to realize to drive the big sprocket wheel being mounted in support shaft, passes through flat key
It realizes and rotates synchronously with the deep bid and support shaft of bearing axis connection；Rear side connecting rod disk, the front side connecting rod disk of disk lever system are logical
It crosses screw and supports the deep bid of shafting and be fixedly connected, so that deep bid band movable reel starts running, in rubbing for reel and fabric
Under wiping effect, fabric wrapping is on reel；In winding process, fabric tension is big in tension detector measurement wrapup procedure
It is small, and the tension signal that tension detector is detected is changed into electric signal and is then responsible for being sent into PLC simulation by tension transmitter
Input module is measured, control and show tension value to tension, the PID of PLC to the resulting tension value of detection and is set
Determine tension to carry out operation and then generating control amount, then the analog output module of PLC by magnetic powder brake drive system come
The exciting current of magnetic powder brake is controlled, to control the size of the braking moment of its generation, and then control and magnetic powder brake
The let off roll connected firmly realizes the automatic control of tension in wrapup procedure；
S2. after winder starts winding, winder is wound circle number and passes through light by the photoelectric encoder being mounted in support shaft
Photoelectric coder is converted into pulse signal, is input in controller switches amount input/output module, the high-speed counting of controller PLC
The number of device recording impulse, step/servo motor control module issue control signal to stepper motor driver, pass through stepping electricity
Machine drive system controls the corner of stepper motor, so that stepper motor drives endless screw system；Firstly, stepper motor be driven through it is flat
Key is mounted on the pinion gear on step motor shaft, rotates with stepping motor synchronous, and pinion gear drives gear wheel by gear motion
Certain angle is turned over, gear wheel is mounted on worm shaft by flat key, and gear wheel and worm shaft are realized and rotated synchronously, and then worm screw
120 degree of worm gears are passed motion to as driving link, 120 degree of worm gears are attached by screw and worm gear shaft, and worm gear drives snail
Wheel shaft, which is realized, to be rotated synchronously.Then, worm gear shaft is fixedly connected by screw and rear side pull rod disk, front side pull rod disk, worm gear
Axis drives rear side pull rod disk, front side pull rod disk to rotate, and rear side pull rod disk, front side pull rod disk drive strut to carry out along slide
Sliding, and be fixedly connected between strut and square tube, then the angle between strut and rear side pull rod disk, front side pull rod disk changes
Become, the relative position of strut and rear side pull rod disk, front side pull rod disk will change, and strut then makes winder to contract
Automatic adjustment winding radius reduces the thickness of the corresponding cloth of winder winding circle number, to realize that the adjust automatically of radius is come
Guarantee that the maximum radius of winding is constant, guarantee outermost layer cloth is constant in the linear velocity for being wrapped with winding stand, realizes constant speed winding, together
When also ensure the cloth of every circle winding it is long be always ensured that it is equal；The stepper motor of endless screw system is connect with incremental encoder simultaneously,
The rotating angle increment of stepper motor is converted to pulse signal to be input in On-off signal/output module, realizes closed-loop control；It should
Step S2 iterative cycles are until the full volume of winding；
S3. it after winder completely rolls up parking, after severing, is carried out slow setback one by manually touching the button and is enclosed, when debatching knot
Beam after introducing new fabric, initially enters next round circulation action from step S1 by starting.
The beneficial effects of the present invention are:
1. apparatus of the present invention can wind the cloth of certain length according to the cloth length of regulation from unreeling machine, and
In wrapup procedure, after one fixing turn of every winding, which can be automatically finely adjusted take-up diameter, meet subsequent cloth with this
The isometric requirement cut out reduces waste caused by when subsequent cloth shearing is tiled.Simultaneously in winder winding process, the dress
Rolling speed and the tension of winding can be carried out automatically controlling by frequency converter by setting, and make the constant tension inside cloth, be guaranteed
Cloth roll around elastic situation and cloth be tensioned situation, avoid cloth from folding crumple or stretcher strain.In addition, design herein
Full-automatic isometric winder also has the characteristics that structure is simple, at low cost, easy to operate, safe and reliable, can be improved production effect
Rate mitigates the labor intensity of worker.
2. although be difficult to meet this isometric requirement or meet etc. which solves current most of such winders
The problems such as this long requirement but machine, which adjust, needs artificial interference, inefficiency.
Detailed description of the invention
Fig. 1 is a kind of tomograph of full-automatic isometric winder device of the present invention；
Fig. 2 is the top view of main power system in the present invention；
Fig. 3 is the left view of main power system in the present invention；
Fig. 4 is the two-dimensional structure figure that shafting is supported in the present invention；
Fig. 5 is the two-dimensional structure figure of endless screw system in the present invention；
Fig. 6 is the top view of mid-game lever system of the present invention；
Fig. 7 is the main view of mid-game lever system of the present invention；
Fig. 8 .1 is the structure chart of strut slide in mid-game lever system of the present invention；
Fig. 8 .2 is the A-A cross-sectional view of Fig. 8 .1；
Fig. 9 is the schematic diagram of control system in the present invention；
Figure 10 is control system functional block diagram in the present invention；
Appended drawing reference is as follows:
1- rack；2- main power system；3- supports shafting；4- endless screw system；5- disk lever system；201- three-phase asynchronous electric
Machine；202- big belt pulley；203-V band；204- small belt pulley；205- worm type of reduction gearing；206- minor sprocket；207- roller
Chain；301- photoelectric encoder；302- big sprocket wheel；The first flat key of 303-；The first deep groove ball bearing of 304-；305- support shaft；306-
Second flat key；The second deep groove ball bearing of 307-；308- deep bid；309- bearing block；401- incremental encoder；402- stepper motor；
403- third flat key；404- pinion gear；405-120 degree worm gear；406- worm gear shaft；407- deep groove ball bearing；408- bracket；409-
Gear wheel；The 4th flat key of 410-；411- worm shaft；412- worm screw；501- square tube；502- strut；503- connecting rod；504- rectangle
Thin slice block；505- switch bracket；The close switch of 506-；Balance weight on rear side of 507-；Connecting rod disk on rear side of 508-；It is drawn on rear side of 509-
Bar disk；510- oscillating bearing；511- cylinder；512- compresses square tube；513- pressure pipe；514- strut slide；Balance weight on front side of 515-；
Connecting rod disk on front side of 516-；Pull rod disk on front side of 517-；518- idler wheel；519- pressing plate；520- sliding block；521- eccentric shaft；601-LCD
Color Liquid Crystal Display touch screen；602-PLC host；603- magnetic powder brake drive system；604- On-off signal/output mould
Block；605- Analog input mModule；606- analog output module；607- step/servo motor control module；608- frequency conversion
Device；609- driving system of stepping motor；610- winder；611- traction roller；612- tension transmitter；613- tension detector；
614- let off roll；615- magnetic powder brake.
Specific embodiment
Below in conjunction with drawings and examples, the present invention is further illustrated, it is clear that described example is only this
Invention a part of the embodiment, instead of all the embodiments.Based on the embodiment of the present invention, those of ordinary skill in the art are not having
Every other embodiment obtained under the premise of creative work is made, shall fall within the protection scope of the present invention.
In conjunction with shown in attached drawing 1 and attached drawing 9, in the present embodiment, a kind of full-automatic isometric winder device, comprising: machine
Frame 1, main power system 2, bearing shafting 3, endless screw system 4, disk lever system 5 and hardware system.
In conjunction with shown in attached drawing 2 and attached drawing 3, the main power system 2 includes threephase asynchronous 201, big belt pulley
202, V band 203, small belt pulley 204, worm type of reduction gearing 205, minor sprocket 206, roller chain 207；The small belt pulley 204,
V band 203 and big belt pulley 202 form V V belt translation, big belt pulley 202 are driven by the threephase asynchronous 201, to drive
Dynamic V V belt translation；After the worm type of reduction gearing 205 is mounted on V belt translation, worm type of reduction gearing 205 is driven by V V belt translation；
After the minor sprocket 206 and roller chain 207 are mounted on worm type of reduction gearing 205, passed by 205 drive chain of worm type of reduction gearing
It is dynamic, realize transmission at a distance, suitable for the occasion of low-speed heave-load, chain conveyer passes motion to supporting system 3.
In conjunction with shown in attached drawing 4, the bearing shafting 3 includes photoelectric encoder 301, big sprocket wheel 302, the first flat key 303, the
One deep groove ball bearing 304, support shaft 305, the second flat key 306, the second deep groove ball bearing 307, deep bid 308, bearing block 309, snail
Wheel shaft 406；305 both ends of support shaft are rotatably mounted on bearing block 309 by 2 pairs of deep groove ball bearings 304；The big sprocket wheel
302 are linked together by flat key 303 with support shaft 305, with the minor sprocket 206 and roller chain 207 in the main power system 2
Chain conveyer is formed, and drives support shaft 305 to realize and rotates synchronously；The deep bid 308 of two sides passes through flat key in the support shaft 305
306 link together with support shaft 305, and support shaft 305 drives deep bid 308 to realize and rotates synchronously, and deep bid 308 passes through screw and disk
The connecting rod disk 508,516 of lever system 5 is fixedly connected, and passes motion to disk lever system 5；The worm gear shaft 406 passes through
Deep-groove ball axis 307, which is held, to be rotatably mounted in support shaft 305, between can have relative rotation；The photoelectric encoder 301 is mounted on
One end of support shaft 305.
In conjunction with shown in attached drawing 5, the endless screw system 4 include incremental encoder 401, stepper motor 402, the first flat key 403,
404,120 degree of worm gears 405 of pinion gear, worm gear shaft 406, deep groove ball bearing 407, bracket 408, gear wheel 409, the second flat key 410,
Worm shaft 411, worm screw 412；The pinion gear 404 is mounted on 402 axis of stepper motor by flat key 403, with stepper motor 402
It rotates synchronously, pinion gear 404 drives gear wheel 409 to turn over certain angle by gear motion；The gear wheel 409 passes through flat key
410 are mounted on worm shaft 411, and worm shaft 411 is rotatably mounted on bracket 408 by two pairs of deep groove ball bearings 407, worm shaft
411 realize synchronous rotation with gear wheel 409, and then worm screw 412 passes motion to 120 degree of worm gears 405 as driving link；It is described
Worm gear 405 is attached by screw with worm gear shaft 406, and worm gear 405 drives worm gear shaft 406 to realize and rotates synchronously, worm gear shaft 406
It is fixedly connected by the pull rod disk 509,517 of screw and disk lever system 5, worm gear shaft 406 drives rear side pull rod disk 509, preceding
Lateral bracing strut disk 517 rotates, and strut 502 realizes the fine tuning of winder winding radius to contract to guarantee the maximum of winding
Radius is constant；The incremental encoder 401 is mounted on stepper motor 402.
In conjunction with shown in attached drawing 6, attached drawing 7 and attached drawing 8, the disk lever system includes square tube 501, strut 502, connecting rod
503, rectangular tab block 504, switch bracket 505, close to switch 506, rear side balance weight 507, rear side connecting rod disk 508, after
Lateral bracing strut disk 509, cylinder 511, compresses square tube 512, pressure pipe 513, strut slide 514, front side balance weight at oscillating bearing 510
515, front side connecting rod disk 516, front side pull rod disk 517；508 structure phase of the front side connecting rod disk 516 and rear side connecting rod disk
It together and is circular configuration；It is logical along outer circumferential edges uniformly distributed 16 on the front side connecting rod disk 516 and rear side connecting rod disk 508
Hole opens a through-hole at two disk center respectively, is evenly distributed with 8 reinforcing ribs along radial direction in the reverse side of two disks；The rear side connection
The side of bar disk 508 is connected by screw to switch bracket 505；It is fixedly mounted on the switch bracket 505 close to switch
506；The front side pull rod disk 517 is identical with rear side pull rod 509 structures of disk and is circular configuration；The front side pull rod disk 517
It is located at front side connecting rod disk 516 and 508 inside of rear side connecting rod disk with rear side pull rod disk 509 and keeps coaxial；The front side
16 through-holes are evenly distributed with along excircle on pull rod disk 517 and rear side pull rod disk 509, open a through-hole respectively at two disk center, simultaneously
It opens a through-hole respectively at disk same position, is evenly distributed with 8 reinforcing ribs along radial direction in the reverse side of two disks；It draws the front side
The side of bar disk 517 connects the different front side balance weight 515 of 5 block sizes by fastening bolt, and rear side pull rod disk 509 is corresponding
Same position equally connects the different rear side balance weight 507 of 5 block sizes by fastening bolt, in the side of rear side pull rod disk 509
It is fixedly connected rectangular tab block 504；The balance weight that the balance weight 507,515 is HT150 by 5 block of material and size is different
Composition, diameter are respectivelyCentral through hole is straight
Diameter is allThickness is respectively 25mm, 20mm, 15mm, 10mm, 10mm；It wears respectively at 16 connecting rods, 503 both ends
Front side connecting rod disk 516 and rear side connecting rod disk 508 are crossed, and is connected by fastening nut；The strut slide 514 is located at front side
The inside of connecting rod disk 516 and rear side connecting rod disk 508, and in each connecting rod 503 empty set 2 strut slides 514；
32 struts 502 are remained with strut slide 514 to be slidably connected, and one end and the pull rod disk 509,517 of strut 502 pass through
Oscillating bearing 510 is rotatablely connected, and the other end is fixedly connected by bolt with square tube 501；2 cylinders 511 are logical
It crosses end cap and is fixedly connected with square tube 512 is compressed, one end of the piston rod of cylinder 511, which passes through, compresses square tube 512 and pressure pipe 513
The through-hole at both ends.
Including strut 502, connecting rod 503, front side connecting rod disk 516, rear side connecting rod disk 508, rear side pull rod disk 509,
Oscillating bearing 510 compresses square tube 512, strut slide 514, front side connecting rod disk 516 and front side pull rod disk 517；
The front side connecting rod disk 516 is identical with rear side connecting rod 508 structures of disk and is circular configuration；It draws the front side
Bar disk 517 is identical with rear side pull rod 509 structures of disk and is circular configuration；The front side pull rod disk 517 and rear side pull rod disk 509
Positioned at front side connecting rod disk 516 and the inside of rear side connecting rod disk 508 and front side connecting rod disk 516, rear side connecting rod disk 508,
The hole opened up on front side pull rod disk 517 and rear side pull rod disk 509 is coaxial；On the front side pull rod disk 517 and rear side pull rod disk 509
Corresponding position passes through one end that oscillating bearing 510 is provided with strut 502, and the other end of strut 502 is connected with compression square tube
512, and the both ends for compressing square tube 512 are separately positioned on the strut at front side pull rod disk 517 and 509 same position of rear side pull rod disk
On 502；Strut slide 514 is set on the strut 502；It is connected between strut slide 514 by connecting rod 503, and even
Extension bar 503 is parallel with the compression square tube 512 on the strut 502；And the both ends of connecting rod 503 respectively with front side connecting rod disk 516
It is connected with rear side connecting rod disk 508.
In conjunction with shown in attached drawing 8.1,8.2, the strut slide 514 includes idler wheel 518, pressing plate 519, sliding block 520 and bias
Axis 521；The sliding block 520 is that the self-lubricating material of rectangle is provided with circle in 520 two sides of sliding block between two pressure plates 519
Through-hole and about central symmetry, pressing plate 519 and sliding block 520 are connected, also open in the center of sliding block 520 by bolt
There is circular through hole, makes 514 empty set of strut slide in connecting rod 503；The eccentric shaft 521 is across in two pressing plates 519
Idler wheel 518, one end is connected with top cover, and the other end is provided with threaded hole, is carried out eccentric shaft 521 and pressing plate 519 by screw
It is fixedly connected.
In conjunction with shown in attached drawing 9 and attached drawing 10, the hardware system includes winder frequency-converting speed-governing control system, receives
Volume machine take-up diameter fine adjustment control system and winder tension control system；Hardware system is using PLC as control core, PLC
The component for mainly including has LCD Color Liquid Crystal Display touch screen 601, PLC host 602, On-off signal/output module 604, mould
Analog quantity input module 605, analog output module 606 and step/servo motor control module 607；The LCD color liquid crystal is aobvious
Show that touch screen 601 is connected with PLC host 602, as human-computer interaction interface, the achievable input to system control parameters and aobvious
Show, whether monitoring the working condition of entire work system normally in real time and the course of work continuously whether；The On-off signal/defeated
Out module 604 be mainly used to realize contraction pole zero testing, state instruction, incremental encoder 401 count, operation button it is defeated
Enter, the control of switching value and the counting of photoelectric encoder 301；Analog input mModule 605: for the detection to tension, whole
In a wrapup procedure, the tension signal that tension detector 613 detects mainly is changed into electric signal then by tension transmitter
612 are responsible for being sent into Analog input mModule 605, control and show tension value to tension；Analog output mould
Then the PID of block 606:PLC passes through simulation to detecting resulting tension value and the progress operation of setting tension and then generating control amount
The output module 606 of amount controls the exciting current of magnetic powder brake 615, and then the size for controlling the braking moment of its generation is come
The tension value kept constant；In addition, carrying out speed regulating control to threephase asynchronous 201 by frequency converter 608, and then to entire
Winding speed in 610 wrapup procedure of winder carries out the function such as controlling；The step motor control module 607: it is used to step
Into the control of motor 402.Rear side pull rod disk 509 and front side are adjusted according to the take-up diameter of setting by stepper motor 402 first
The physical location of pull rod disk 517.Stepper motor 402 is passed through to 610 wrapup procedure of winder according to given fabric thickness later
In winding radius be finely adjusted；
The winder frequency-converting speed-governing control system includes frequency converter 608, photoelectric encoder 301；According to the winding of setting
Revolving speed is input in PLC host 602 by LCD touch screen 601, and frequency converter 608 is connect with analog output module 606, by mould
Analog quantity output module 606 issues control signal to frequency converter 608, frequency converter 608 and three of main power system 2 in winder 610
Phase asynchronous motor 201 connects, and carries out speed regulating control to threephase asynchronous 201 by frequency converter 608, and then receive to entire
Winding speed during volume is controlled；The photoelectric encoder 301 is mounted in support shaft 305, by winding revolving speed conversion
It at pulse signal, is input in On-off signal/output module 604, realizes closed-loop control；
The winder take-up diameter fine adjustment control system include driving system of stepping motor 609, photoelectric encoder 301,
Stepper motor 402, incremental encoder 401；The take-up diameter of setting is input to PLC host by LCD touch screen 601 first
In 602, stepper motor 402 adjusts the rear side pull rod disk 509 of winder 610, front side pull rod disk according to the take-up diameter of setting
517 physical location；The photoelectric encoder 301 is mounted in support shaft 305, and winder is wound circle number and passes through photoelectric coding
Device 301 is converted into pulse signal, is input to On-off signal/output module 604, of the high-speed counter recording impulse of PLC
Number, step/servo motor control module 607 is connect with driving system of stepping motor 609 and stepper motor 402, passes through stepping
Motor driven systems 609 control the corner of stepper motor 402, so that stepper motor 402 drives endless screw system 4, realize winder
610 carry out winding radius fine tuning in wrapup procedure.The stepper motor 402 of endless screw system 4 and incremental encoder 401 connect simultaneously
It connects, incremental encoder 401 is connect with On-off signal/output module 604 of PLC, and the rotating angle increment of stepper motor 402 is converted
It is input in On-off signal/output module 604 of PLC at pulse signal, the number of the high-speed counter recording impulse of PLC,
Realize closed-loop control；
The winder tension control system includes magnetic powder brake drive system 603, traction roller 611, tension transmitter
612, tension detector 613, let off roll 614, magnetic powder brake 615；The tension detector 613 and tension transmitter 612 with
The Analog input mModule 605 of PLC is connected, by the tension signal that tension detector 613 detects be changed into electric signal then by
Tension transmitter 612 is responsible for being sent into Analog input mModule 605, control and show tension value, PLC to tension
PID to detecting resulting tension value and setting tension carries out operation and then generates control amount；Magnetic powder brake driving system
System 603 and magnetic powder brake 615 are connected with analog output module 606, control magnetic powder system by analog output module 606
The exciting current of dynamic device 615 to control the size of the braking moment of its generation, and then is controlled and is connected firmly with magnetic powder brake 615
Let off roll 614, realize the automatic control of tension, then cloth pass through traction roller 611, in the reel of winder and rubbing for fabric
Under wiping effect on reel.
Based on the method for full-automatic isometric winder device, specifically comprise the following steps:
S1. required take-up diameter is directly passed through into LCD Color Liquid Crystal Display touch screen 601 and is input to PLC host 602
In, control signal is issued to driving system of stepping motor 609 by step/servo motor control module 607, is driven by stepper motor
Dynamic system 609 controls the corner of the stepper motor 402 of endless screw system 4, so that stepper motor 402 is logical according to the take-up diameter of setting
The physical location for crossing rear side pull rod disk 509 and front side pull rod disk 517 that endless screw system 4 comes in adjustment disk lever system 5, makes all supports
Bar 502 and the relative position of front side pull rod disk 517 and rear side pull rod disk 509 will change, and machine reaches required automatically
Set diameter；After winder 610 reaches required setting radius automatically, by the leftover of bolt of cloth from unreeling machine reel, cloth is through let off roll
After 614 send out, through tension detector 613, traction roller 611, full-automatic isometric winder is transmitted to along the actual path that unreels
On 610 reel, and it is allowed to fixed；Then winding revolving speed is directly passed through LCD Color Liquid Crystal Display touch screen 601 to be input to
In PLC controller 602, control signal is issued to frequency converter 608, by frequency converter 608 to three-phase by analog output module 606
Asynchronous motor 201 carries out speed regulating control, and the movement velocity of main power system 2 is controlled by threephase asynchronous machine 201, makes winder
610 automatic adjustments reach required winding revolving speed.Also, the photoelectric encoder 301 being mounted in support shaft 305 will wind revolving speed
It is converted into pulse signal, is input in On-off signal/output module 604 of PLC, realizes closed-loop control.Click starts to wind
Button, threephase asynchronous 201 drive the big belt pulley 202 of main power system 2, to drive V band 203 to be driven, by V band
203 transmission driving worm type of reduction gearing 205, then drive chain conveyer by worm type of reduction gearing 205, realize and pass at a distance
Dynamic, chain conveyer passes motion to supporting system 3.Chain conveyer is driven by the minor sprocket 206 in main power system 2, to drive
It is mounted in support shaft 305 big sprocket wheel 302, realizes that support shaft 305 and big sprocket wheel 302 are realized and rotates synchronously (sprocket wheel band moving axis
Rotation), at this point, the deep bid 308 in support shaft 305 also rotates synchronously；Support shaft 305 is connect with deep bid 308 by flat key 306；
The rear side connecting rod disk 508 and front side connecting rod disk 516 of disk lever system 5 are fixed by screw with the deep bid 308 for supporting shafting 3
Connection, so that deep bid 308 starts running with movable reel, under the rubbing action of reel and fabric, fabric wrapping is on reel.?
In winding process, tension detector 613 measures the size of fabric tension in wrapup procedure, and tension detector 613 is detected
Tension signal be changed into electric signal then by tension transmitter 612 be responsible for be sent into Analog input mModule 605, to tension into
Row is controlled and is shown to tension value, and the PID of PLC carries out operation and then generation to the resulting tension value of detection and setting tension
Control amount, then the analog output module 606 of PLC controls magnetic powder brake 615 by magnetic powder brake drive system 603
Exciting current, to control the size of the braking moment of its generation, and then control the let off roll connected firmly with magnetic powder brake 615
614, realize the automatic control of tension in wrapup procedure.
S2. after winder 610 starts winding, the photoelectric encoder 301 being mounted in support shaft 305 receives winder 610
Volume circle number is converted into pulse signal by photoelectric encoder 301, is input in On-off signal/output module 604, controller
The number of the high-speed counter recording impulse of PLC, step/servo motor control module 607 issue control signal to stepper motor
Driver 609 controls the corner of stepper motor 402 by driving system of stepping motor 609, so that stepper motor 402 drives snail
Lever system 4；Firstly, stepper motor 402 is driven through the pinion gear 404 that flat key 403 is mounted on 402 axis of stepper motor, with step
It is rotated synchronously into motor 402, pinion gear 404 drives gear wheel 409 to turn over certain angle by gear motion, and gear wheel 409 is logical
It crosses flat key 410 to be mounted on worm shaft 411, gear wheel 409 and worm shaft 411 are realized and rotated synchronously, and then worm screw 412 is as master
Moving part passes motion to 120 degree of worm gears 405, and worm gear 405 is attached by screw with worm gear shaft 406, and worm gear 405 drives snail
Wheel shaft 406, which is realized, to be rotated synchronously.Then, 4 worm gear shaft 406 of endless screw system passes through screw and the company of being fixed of pull rod disk 509 and 517
Connect, worm gear shaft 406 drive pull rod disk 509 and 517 rotate, pull rod disk 509 and 517 drive strut 502 along slide 514 into
Row sliding, and be fixedly connected between strut 502 and square tube 501, then the angle between strut 502 and pull rod disk 509 and 517 occurs
Change, the relative position of all struts 502 and pull rod disk 509 and 517 will change, and strut 502 then makes to receive to contract
The automatic adjustment winding radius of volume machine 610 reduces the thickness of the corresponding cloth of winder winding circle number, thus realize radius from
Dynamic adjustment is constant come the maximum radius for guaranteeing winding, and guarantee outermost layer cloth is constant in the linear velocity for being wrapped with winding stand, realize etc.
Speed winding, while it is equal to also ensure that the cloth length of every circle winding is always ensured that.The stepper motor 402 of endless screw system 4 and increasing simultaneously
It measures encoder 401 to connect, the rotating angle increment of stepper motor 402 is converted to pulse signal and is input to On-off signal/output mould
In block 604, closed-loop control is realized；Step S2 iterative cycles are until the full volume of winding.
S3. it after winder completely rolls up parking, after severing, is carried out slow setback one by manually touching the button and is enclosed, when debatching knot
Beam after introducing new fabric, initially enters next round circulation action from step S1 by starting.
The embodiment is a preferred embodiment of the present invention, but present invention is not limited to the embodiments described above, not
In the case where substantive content of the invention, any conspicuous improvement that those skilled in the art can make, replacement
Or modification all belongs to the scope of protection of the present invention.
Claims (9)
1. a kind of full-automatic isometric winder device, which is characterized in that the device includes rack (1), main power system (2), branch
Hold shafting (3), endless screw system (4) and disk lever system (5)；
The main power system (2) and bearing shafting (3) are installed on rack (1), the support shaft in support shafting (3)
(305) worm gear shaft (406) being equipped in endless screw system (4)；The rear side pull rod disk (509) of the disk lever system (5), front side
Pull rod disk (517) is connect by screw with the worm gear shaft (406) of endless screw system (4)；Worm gear shaft (406) drives rear side pull rod disk
(509), front side pull rod disk (517) rotates, and rear side pull rod disk (509), front side pull rod disk (517) drive strut (502) along support
Bar slide (514) is slided, thus the relative position of strut (502) and rear side pull rod disk (509), front side pull rod disk (517)
Change；Strut (502) is to contract, thus by realizing that winder (610) wind the maximum of radius finely tuned to guarantee winding
Radius is constant；Rear side connecting rod disk (508), the front side connecting rod disk (516) of the disk lever system (5) pass through screw and support shaft
It is deep bid (308) connection of (3), deep bid (308) passes motion to disk lever system (5).
2. according to claim 1 a kind of for full-automatic isometric winder device, which is characterized in that the active force system
System (2) includes that threephase asynchronous (201), big belt pulley (202), V band (203), small belt pulley (204), worm and gear subtract
Fast device (205), minor sprocket (206) and roller chain (207)；The small belt pulley (204), V band (203) and big belt pulley (202)
V tape handler is formed, big belt pulley (202) are driven by the threephase asynchronous (201), to drive V V belt translation machine
Structure；After the worm type of reduction gearing (205) is mounted on V tape handler, worm type of reduction gearing is driven by V tape handler
(205)；After the minor sprocket (206) and roller chain (207) are mounted on worm type of reduction gearing (205), slowed down by worm and gear
Device (205) drives chain conveyer, and chain conveyer passes motion to the big sprocket wheel (302) in supporting system (3).
3. according to claim 1 a kind of for full-automatic isometric winder device, which is characterized in that the bearing shafting
It (3) include photoelectric encoder (301), big sprocket wheel (302), the first flat key (303), the first deep groove ball bearing (304), support shaft
(305), the second flat key (306), the second deep groove ball bearing (307), deep bid (308), bearing block (309) and worm gear shaft (406)；Institute
Support shaft (305) both ends are stated to be rotatably mounted on bearing block (309) by deep groove ball bearing (304)；The big sprocket wheel (302) is logical
The first flat key (303) is crossed to link together with support shaft (305), in the main power system (2) minor sprocket (206) and rolling
Subchain (207) forms chain conveyer, and drives support shaft (305) to realize and rotate synchronously；The deep bid of two sides on the support shaft (305)
(308) it is linked together by the second flat key (306) with support shaft (305), it is same that support shaft (305) drives deep bid (308) to realize
Step rotation；The worm gear shaft (406) is held and is rotatably mounted on support shaft (305) by the second deep-groove ball axis (307), between can be with
There is relative rotation；The photoelectric encoder (301) is mounted on one end of support shaft (305).
4. according to claim 1 a kind of for full-automatic isometric winder device, which is characterized in that the endless screw system
It (4) include incremental encoder (401), stepper motor (402), third flat key (403), pinion gear (404), 120 degree of worm gears
(405), worm gear shaft (406), deep groove ball bearing (407), bracket (408), gear wheel (409), the 4th flat key (410), worm shaft
(411), worm screw (412)；The pinion gear (404) is mounted on stepper motor (402) axis by flat key (403), with stepping electricity
Machine (402) rotates synchronously, and pinion gear (404) drives gear wheel (409) to turn over certain angle by gear motion；The gear wheel
(409) it is mounted on worm shaft (411) by flat key (410), worm shaft (411) passes through two pairs of deep groove ball bearing (407) rotations
It is mounted on bracket (408), worm shaft (411) and gear wheel (409) are realized and rotated synchronously, and then worm screw (412) is as actively
Part passes motion to 120 degree of worm gears (405)；The worm gear (405) is attached by screw with worm gear shaft (406), worm gear
(405) it drives worm gear shaft (406) to realize to rotate synchronously, worm gear shaft (406) passes motion to disk lever system (5)；The increment
Encoder (401) is mounted on stepper motor (402).
5. according to claim 1 a kind of for full-automatic isometric winder device, which is characterized in that the disk lever system
Further include square tube (501), strut (502), connecting rod (503), rectangular tab block (504), switch bracket (505), approach and open
It closes (506), rear side balance weight (507), oscillating bearing (510), cylinder (511), compress square tube (512), pressure pipe (513), strut
Slide (514) and front side balance weight (515)；The front side connecting rod disk (516) it is identical with rear side connecting rod disk (508) structure and
It is circular configuration；The side of the rear side connecting rod disk (508) is connected by screw to switch bracket (505)；The switch
It is fixedly installed on bracket (505) close to switch (506)；The front side pull rod disk (517) and rear side pull rod disk (509) structure phase
It together and is circular configuration；The front side pull rod disk (517) and rear side pull rod disk (509) be located at front side connecting rod disk (516) and
On the inside of rear side connecting rod disk (508) and keep coaxial.
6. according to claim 1 a kind of for full-automatic isometric winder device, which is characterized in that further include hardware control
System processed, the hardware system include PLC, frequency converter (608), driving system of stepping motor (609), winder (610),
Traction roller (611), tension transmitter (612), tension detector (613), let off roll (614) and magnetic powder brake (615)；
The PLC includes LCD Color Liquid Crystal Display touch screen (601), PLC host (602), On-off signal/output module
(604), Analog input mModule (605), analog output module (606) and step/servo motor control module (607)；
The analog output module (606) is connected with the input terminal of frequency converter (608)；The output end of frequency converter (608) with
The input terminal of threephase asynchronous machine (201) is connected；The output end of threephase asynchronous machine (201) and the input of winder (610)
End connection；The revolving speed of the winder (610) is converted into pulse signal through photoelectric encoder (301), be input to On-off signal/
In output module (604), the closed-loop control of winder frequency control is realized；The magnetic powder brake drive system (603) and magnetic
Powder brake (615) is connected with analog output module (606), controls magnetic powders brake by analog output module (606)
The exciting current of device (615) to control the size of the braking moment of its generation, and then controls solid with magnetic powder brake (615)
The let off roll (614) of connection；The tension detector (613) and tension transmitter (612) and Analog input mModule (605) phase
Even, the tension signal that tension detector (613) detects is changed into electric signal and is then sent into simulation by tension transmitter (612)
Input module (605) are measured control and show tension value to tension；Stepper motor (402) and incremental encoder
(401) it connects, incremental encoder (401) is connect with On-off signal/output module (604), by the corner of stepper motor (402)
Translating incremental is input in On-off signal/output module (604) at pulse signal；Step/servo motor control module (607)
It is connect with driving system of stepping motor (609) and stepper motor (402), controls stepping by driving system of stepping motor (609)
The corner of motor (402), so that stepper motor (402) driving endless screw system (4), realizes winder (610) in wrapup procedure
Carry out winding radius fine tuning.
7. according to claim 5 a kind of for full-automatic isometric winder device, which is characterized in that the strut slide
It (514) include idler wheel (518), pressing plate (519), sliding block (520) and eccentric shaft (521)；The sliding block (520) is rectangle self-lubricating
Material is provided with circular through hole in sliding block (520) two sides and about central symmetry between two pressure plates (519), passes through bolt
Pressing plate (519) and sliding block (520) are connected, circular through hole is also provided in the center of sliding block (520), makes strut slide
(514) empty set is on connecting rod (503)；The eccentric shaft (521) across the idler wheel (518) in two pressing plates (519),
One end is connected with top cover, and the other end is provided with threaded hole, is fixedly connected eccentric shaft (521) and pressing plate (519) by screw.
8. according to claim 5 a kind of for full-automatic isometric winder device, which is characterized in that the rear side balance
The balance weight that block (507), front side balance weight (515) are HT150 by 5 block of material and size is different forms, and diameter is respectivelyCentral through hole diameter is allThickness
Respectively 25mm, 20mm, 15mm, 10mm, 10mm.
9. the method based on full-automatic isometric winder device, which is characterized in that specifically comprise the following steps:
S1. required take-up diameter is directly passed through LCD touch screen (601) to be input in PLC host (602), by stepping/watch
It takes motor control module (607) sending control signal and gives driving system of stepping motor (609), pass through driving system of stepping motor
(609) corner for controlling the stepper motor (402) of endless screw system (4), thus take-up diameter of the stepper motor (402) according to setting
By endless screw system (4) come the physical location of pull rod disk (509), front side pull rod disk (517) on rear side of adjustment disk lever system (5), make
Strut (502) and the relative position of front side pull rod disk (517) and rear side pull rod disk (509) will change, and machine arrives automatically
Up to required setting diameter；After winder (610) reaches required setting radius automatically, by the leftover of bolt of cloth from unreeling machine reel,
Cloth, through tension detector (613), traction roller (611), is transmitted to after let off roll (614) are sent out along the actual path that unreels
On the reel of full-automatic isometric winder, and it is allowed to fixed；Then winding revolving speed is directly passed through into LCD touch screen (601) input
To in PLC controller (602), control signal is issued by the analog output module (606) of PLC and gives frequency converter (608), passes through change
Frequency device (608) carries out speed regulating control to threephase asynchronous (201), controls main power system by threephase asynchronous machine (201)
(2) movement velocity, the winding revolving speed needed for reaching winder (610) automatic adjustment；Also, it is mounted on support shaft (305)
On photoelectric encoder (301) by wind revolving speed be converted into pulse signal, be input to On-off signal/output module of PLC
(604) in, closed-loop control is realized；Click starts to wind button, and threephase asynchronous (201) drives main power system (2)
Big belt pulley (202) drives worm type of reduction gearing (205) by V V belt translation, then by worm and gear to drive V V belt translation
Retarder (205) drives chain conveyer, realizes that transmission, chain conveyer pass motion to supporting system (3) at a distance；By active force
Minor sprocket (206) in system (2) drives chain conveyer, so that drive the big sprocket wheel (302) that (305) are mounted in support shaft, from
And realize support shaft (305) and big sprocket wheel (302) and rotate synchronously, the deep bid being connect by flat key (306) with support shaft (305)
(308) it realizes and rotates synchronously with support shaft (305)；Rear side connecting rod disk (508), the front side connecting rod disk of disk lever system (5)
(516) it is fixedly connected by screw with the deep bid (308) for supporting shafting (3), so that deep bid (308) band movable reel starts to transport
Turn, under the rubbing action of reel and fabric, fabric wrapping is on reel；In winding process, tension detector (613) measurement
The size of fabric tension in wrapup procedure, and then the tension signal that tension detector (613) detects is changed into electric signal
By tension transmitter (612) be responsible for be sent into PLC Analog input mModule (605), come to tension carry out control and to tension value into
The PID of row display, PLC carries out operation to the resulting tension value of detection and setting tension and then generates control amount, then the mould of PLC
Analog quantity output module (606) controls the exciting current of magnetic powder brake (615) by magnetic powder brake drive system (603),
To control the size for the braking moment that it is generated, and then the let off roll (614) connected firmly with magnetic powder brake (615) is controlled, it is real
The automatic control of tension in existing wrapup procedure；
S2. after winder (610) starts winding, photoelectric encoder (301) on support shaft (305) is mounted on by winder
(610) winding circle number is converted into pulse signal by photoelectric encoder (301), is input to controller switches amount input/output mould
In block (604), the number of the high-speed counter recording impulse of controller PLC, step/servo motor control module (607) is issued
Control signal gives stepper motor driver (609), passes through turning for driving system of stepping motor (609) control stepper motor (402)
Angle, thus stepper motor (402) driving endless screw system (4)；It is mounted on firstly, stepper motor (402) is driven through flat key (403)
Pinion gear (404) on stepper motor (402) axis is rotated synchronously with stepper motor (402), and pinion gear (404) passes through engagement fortune
Dynamic that gear wheel (409) is driven to turn over certain angle, gear wheel (409) is mounted on worm shaft (411) by flat key (410), greatly
Gear (409) and worm shaft (411), which are realized, to be rotated synchronously, and then worm screw (412) passes motion to 120 degree of snails as driving link
It takes turns (405), 120 degree of worm gears (405) are attached by screw with worm gear shaft (406), and worm gear (405) drives worm gear shaft (406)
It realizes and rotates synchronously.Then, worm gear shaft (406) is consolidated by screw and rear side pull rod disk (509), front side pull rod disk (517)
Fixed connection, worm gear shaft (406) drive rear side pull rod disk (509), front side pull rod disk (517) to rotate, rear side pull rod disk
(509), front side pull rod disk (517) drives strut (502) to be slided along slide (514), and strut (502) and square tube
(501) it is fixedly connected between, then the angle between strut (502) and rear side pull rod disk (509), front side pull rod disk (517) occurs
Change, strut (502) and the relative position of rear side pull rod disk (509), front side pull rod disk (517) will change, strut
(502) to contract, then winder (610) automatic adjustment winding radius is made to reduce the corresponding cloth of winder winding circle number
Thickness guarantees that outermost layer cloth is being wrapped with winding stand to realize the adjust automatically of radius to guarantee that the maximum radius of winding is constant
Linear velocity be constant, realize constant speed winding, at the same also ensure the cloth of every circle winding it is long be always ensured that it is equal；Worm screw system simultaneously
The stepper motor (402) of system (4) is connect with incremental encoder (401), and the rotating angle increment of stepper motor (402) is converted to pulse
Signal is input in On-off signal/output module (604), realizes closed-loop control；Step S2 iterative cycles are until winding is full
Volume；
S3. it after winder completely rolls up parking, after severing, is carried out slow setback one by manually touching the button and is enclosed, when debatching terminates, drawn
After entering new fabric, next round circulation action is initially entered from step S1 by starting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810978984.9A CN109179006B (en) | 2018-08-27 | 2018-08-27 | Full-automatic equal-length winder device and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810978984.9A CN109179006B (en) | 2018-08-27 | 2018-08-27 | Full-automatic equal-length winder device and method thereof |
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| Publication Number | Publication Date |
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| CN109179006A true CN109179006A (en) | 2019-01-11 |
| CN109179006B CN109179006B (en) | 2021-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113620126A (en) * | 2021-07-27 | 2021-11-09 | 连云港春江机械有限公司 | Equal-length cloth rolling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201355900Y (en) * | 2009-02-24 | 2009-12-09 | 中国农业大学 | Film roller wheel for seeding mulching film recovery machine |
| CN104275367A (en) * | 2014-10-24 | 2015-01-14 | 无锡市众程通用机电有限公司 | Uncoiling machine capable of adjusting radius of coil head |
| CN207108127U (en) * | 2017-06-15 | 2018-03-16 | 北京恒昌国泰电线电缆有限公司 | A kind of adjustable cable drum of wire casing diameter |
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2018
- 2018-08-27 CN CN201810978984.9A patent/CN109179006B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201355900Y (en) * | 2009-02-24 | 2009-12-09 | 中国农业大学 | Film roller wheel for seeding mulching film recovery machine |
| CN104275367A (en) * | 2014-10-24 | 2015-01-14 | 无锡市众程通用机电有限公司 | Uncoiling machine capable of adjusting radius of coil head |
| CN207108127U (en) * | 2017-06-15 | 2018-03-16 | 北京恒昌国泰电线电缆有限公司 | A kind of adjustable cable drum of wire casing diameter |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113620126A (en) * | 2021-07-27 | 2021-11-09 | 连云港春江机械有限公司 | Equal-length cloth rolling machine |
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| CN109179006B (en) | 2021-08-03 |
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