CN109177504B - Ink box processing method and capacity-increased ink box - Google Patents
Ink box processing method and capacity-increased ink box Download PDFInfo
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- CN109177504B CN109177504B CN201811334314.XA CN201811334314A CN109177504B CN 109177504 B CN109177504 B CN 109177504B CN 201811334314 A CN201811334314 A CN 201811334314A CN 109177504 B CN109177504 B CN 109177504B
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- ink
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
Abstract
The invention discloses a capacity-increasing type ink cartridge, comprising: the ink box comprises an ink box body, wherein a first grid, a second grid and a third grid are arranged in the ink box body, the interior of the ink box body is divided into a first cavity, a second cavity, a third cavity and a fourth cavity, a first channel is arranged on the second grid, and a second channel is arranged on the first grid; the gap between the third grid and the back surface of the ink box body is sealed by colloid, and the third cavity is separated from the fourth cavity; the first cavity is internally provided with a sponge for absorbing ink, and the fourth cavity is internally provided with an ink box indicator. An ink cartridge processing method, comprising the steps of: a glue injection hole is formed in the position, corresponding to the fourth cavity, of the ink box body; the connecting part of the ink box body and the second grid is provided with a communication hole in the ink box, a first channel is formed in the second grid, the diameter of the communication hole is larger than the thickness of the second grid, and the communication hole is sealed and is injected into the ink box body through the glue injection hole and dried. The invention increases the ink storage quantity of the ink box and the service time of the single ink box.
Description
Technical Field
The invention relates to the technical field of ink box recycling, in particular to an ink box processing method and an ink box with increased capacity.
Background
The ink box is a printer output function realization person, the ink box passively receives instructions to work, and the quality problem of the ink box does not have any influence on a printer main board and a printer program. However, the waste ink box has great pollution to the environment, and the plastic shell which is not easy to degrade mainly has three aspects, namely white pollution, water pollution caused by colored ink and air particle pollution caused by black and colored powder.
Aiming at the pollution of the waste ink box to the environment, the technology standard of the remanufactured ink box for the ink-jet printer is implemented in Shanghai in the first national regeneration consumable local standard of 2008, and the printing cost of a user is reduced, the fund is saved and the energy is saved by printing in a recycling mode of the waste ink box.
There are four cavitys in the ink horn of prior art, be first cavity respectively, the second cavity, third cavity and fourth cavity, first cavity is used for placing ink absorbing sponge, the second cavity is used for loading ink, the second cavity separates through first check with first cavity, be equipped with the second passageway on the first check and make the interior ink of second cavity get into in the sponge of first cavity through this second passageway, the third cavity separates through the second check with the second cavity, the third cavity separates through the third check with the fourth cavity, the third cavity communicates through the clearance between the reverse side of third check with the ink horn body and all not load ink in third cavity and the fourth cavity, the ink horn indicator has been placed in the fourth cavity, the front of ink horn body is the surface that the former ink outlet was located, the reverse side of ink horn body is the surface that the former air guide hole was located, the reverse side of ink horn body passes through the lateral wall connection with the edge of front.
As described above, the ink storage amount of the ink cartridge body does not reach the maximum value, and the use time of the single ink cartridge is short.
Disclosure of Invention
The invention aims to provide an ink box processing method and a capacity-increased ink box, which can increase the ink storage quantity of the ink box and the service time of a single ink box.
The technical scheme provided by the invention is as follows:
a capacity-increasing type ink cartridge, comprising: the ink box comprises an ink box body, wherein a first grid, a second grid and a third grid are arranged in the ink box body, the first grid, the second grid and the third grid divide the interior of the ink box body into a first cavity, a second cavity, a third cavity and a fourth cavity, a first channel for communicating the second cavity with the third cavity is arranged on the second grid, and a second channel for communicating the first cavity with the second cavity is arranged on the first grid; the gap between the third grid and the back surface of the ink box body is sealed by colloid, and the third cavity is separated from the fourth cavity; the first cavity is internally provided with a sponge for absorbing ink, and the fourth cavity is internally provided with an ink box indicator.
In the structure, the first cavity is communicated with the second cavity through the second channel, the second cavity is communicated with the third cavity through the first channel, the first cavity, the second cavity and the third cavity can jointly store ink, the sponge used for absorbing the ink is arranged in the first cavity, the second cavity and the third cavity are internally used for storing the ink, and after the ink in the sponge is consumed during printing, the ink in the second cavity and the ink in the third cavity can be sucked into the sponge through the second channel. And the gap between the third grid and the back surface of the ink box body is sealed by colloid, so that the ink in the third cavity is prevented from entering the fourth cavity, and the ink box indicator is prevented from being damaged by ink entering and ink leakage of the ink box is prevented. Compared with the ink box before processing, the ink box has the advantages that the capacity of the ink box is increased, the ink storage quantity of single ink is increased, and the service time is prolonged.
Preferably, the back surface of the ink box body corresponding to the first cavity is provided with an existing ink injection hole, and the existing ink injection hole and the original ink outlet are respectively positioned on the opposite surfaces of the ink box body.
The ink is injected into the ink box body through the existing ink injection hole and plays the role of the air guide hole when the actual ink box is used, so that the phenomenon that the ink box cannot discharge ink or the quality of the ink box is poor due to blockage of an air guide groove communicated with the original air guide hole caused by mixing of burrs in the processing process is avoided.
Preferably, the original air guide hole on the ink box body is sealed by glue.
The original air guide hole is sealed, and the air guide effect of the ink box body is realized only through the existing ink injection hole, so that the air guide effect of the existing ink injection hole is more stable.
An ink cartridge processing method for manufacturing an ink cartridge of a capacity-increasing type, comprising the steps of: s10: a glue injection hole is formed in the position, corresponding to the fourth cavity, of the ink box body; s20: a connecting hole is formed in the ink box at the joint of the ink box body and the second grid, a first channel which is communicated with two sides of the second grid is formed in the second grid, and the diameter of the connecting hole is larger than the thickness of the second grid; s30: sealing the communication hole and injecting glue into the ink box body through the glue injection hole and airing, so that the third cavity and the fourth cavity are separated through the aired colloid.
Through offer the intercommunicating pore on the ink horn body to obtain the first passageway that is used for second cavity and third cavity intercommunication on the second check shelves, and glue injection through the injecting glue hole, make third cavity and fourth cavity separate, because be equipped with the ink horn indicator in the fourth cavity and be unsealed, avoid the ink to get into in the fourth cavity, thereby lead to the ink horn indicator to advance the ink damage and cause the ink horn to leak ink. After the steps, the first cavity, the second cavity and the third cavity are mutually communicated and can be used for storing ink, and compared with an ink box before being processed, only the first cavity and the second cavity can be used for storing ink, so that the ink storage amount of the structure is obviously increased, and the service time of a single ink box is prolonged.
Preferably, the ink cartridge processing method further includes: s00: the back surface of the ink box body corresponding to the first cavity is provided with an existing ink injection hole, and the existing ink injection hole and the original ink outlet are respectively positioned on the opposite surfaces of the ink box body.
The back of the ink box body is provided with the existing ink injection hole again for injecting ink and guiding air, the processing technology is simple, if the original ink injection hole is still adopted for injecting ink, the steel ball is required to be jacked up, and the steel ball is installed again after the ink is injected, so that the steps are complicated, the cost is increased, and the processing efficiency is reduced. Because the air guide groove is connected with the original air guide hole, but the air guide groove is more tortuous and thinner, when the ink box body is processed, the phenomenon that the ink box is less in ink output caused by blockage is avoided because the air guide groove is blocked if the hair enters the air guide groove, and further the ink box cannot output ink or is poor in quality is caused. The ink hole is arranged on the opposite surface of the original ink outlet, when the ink box is used, the original ink outlet is downward, the ink hole is upward as an air guide hole, and ink leakage from the ink hole is avoided.
Preferably, step S21 is further included between the step S20 and step S30; s21: the ink box body is cleaned.
The ink box body is cleaned to avoid color mixing of the ink after the ink with different colors is injected in the later period.
Preferably, step S22 is further included between the step S21 and step S30; s22: and sealing the original air guide holes by using glue.
The existing ink injection holes and the original air guide holes all play a role in air guide, and the original air guide holes are possibly blocked due to burrs, so that the actual ink output of the ink box is not estimated or is unstable, the original air guide holes are directly sealed by glue, and the existing ink injection holes formed in the ink box body by the processing procedure are directly used for taking account of the air guide effect, so that the ink output of the obtained capacity-increased ink box is stable.
Preferably, the communication hole is sealed with a PP film in the step S30.
Preferably, the glue injection hole is formed in a gap between the third grid and the back surface of the ink box body.
Because the glue injection hole is relatively close to the gap needing to be sealed, the gap between the third grid and the back surface of the ink box body can be sealed only by injecting less glue, and the cost of glue injection is saved.
Preferably, the gel used for injecting the gel in the step S30 is silica gel.
The ink box processing method and the capacity-increased ink box provided by the invention have the following beneficial effects:
the ink box processing method enables the first cavity, the second cavity and the third cavity in the ink box body to be communicated with each other, so that the obtained first cavity, the second cavity and the third cavity in the ink box with increased capacity can be used for storing ink, the ink storage capacity of the ink box is improved, and the service time of a single ink box is prolonged. In order to avoid ink leakage, the fourth cavity is not sealed, so that a gap between the third grid and the back surface of the ink box body is sealed by colloid, and ink is prevented from entering the fourth cavity from the third cavity.
Drawings
The above-described features, technical features, advantages and implementation of the ink cartridge processing method and capacity-increasing type ink cartridge will be further described in detail below with reference to the accompanying drawings.
Fig. 1 is a schematic view of the capacity-increasing type ink cartridge of the present invention.
Reference numerals illustrate:
1-ink box body, 1 a-original ink outlet, 1 b-original ink filling hole, 1 c-original ink filling hole, 1 d-communication hole, 1 e-first grid, 1 f-second grid, 1 g-second channel, 1 h-indication lamp socket, 1 i-first channel, 1 j-third grid, 1 k-original air guide hole, 1 l-side wall, 1 m-back surface, 1 n-front surface, 2-sponge, 3-ink box indicator, 4-sealing layer, a-first cavity, b-second cavity, c-third cavity and d-fourth cavity.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will explain the specific embodiments of the present invention with reference to the accompanying drawings. It is evident that the drawings in the following description are only examples of the invention, from which other drawings and other embodiments can be obtained by a person skilled in the art without inventive effort.
For simplicity of the drawing, only the parts relevant to the present invention are schematically shown in each drawing, and they do not represent the actual structure thereof as a product.
[ example 1 ]
As shown in fig. 1, example 1 discloses a specific embodiment of a capacity-increasing type ink cartridge, comprising: the ink box comprises an ink box body 1 and a sponge 2, wherein a first grid 1e, a second grid 1f and a third grid 1j are arranged in the ink box body 1, the first grid 1e, the second grid 1f and the third grid 1j divide the interior of the ink box body 1 into a first cavity a, a second cavity b, a third cavity c and a fourth cavity d, a first channel 1i which is communicated with the second cavity b and the third cavity c is arranged on the second grid 1f, a second channel 1g which is communicated with the first cavity a and the second cavity b is arranged on the first grid 1e, a sealing layer 4 which is formed by colloid is arranged at a gap between the third grid 1j and the back surface 1m of the ink box body 1, and the third cavity c is separated from the fourth cavity d. The ink box body 1 is provided with an original ink injection hole 1c, an original air guide hole 1k and an original ink outlet 1a, the original ink outlet 1a is positioned on the front surface 1n of the ink box body 1, and the original ink injection hole 1c and the original air guide hole 1k are positioned on the back surface 1m of the ink box body 1.
The first cavity a is internally provided with a sponge 2 for absorbing ink, the fourth cavity d is internally provided with an ink box indicator 3, the side wall 1l of the ink box body 1 at the fourth cavity d is provided with an indication lamp socket 1h, and a lamp of the ink box indicator 3 is positioned at the indication lamp socket 1 h.
The capacity-increased ink box of the embodiment is filled with ink through the original ink filling hole 1c, so that the sponge 2 in the first cavity a is full of ink, the second cavity b and the third cavity c are full of ink, and in actual use, the air guide function is realized through the original air guide hole 1k, so that the balance of the internal pressure and the external pressure of the ink box is ensured. After the ink at the sponge 2 is output for printing, the ink in the second and third chambers b and c is sucked into the sponge 2 through the second channel 1 g.
[ example 2 ]
As shown in fig. 1, in embodiment 2, on the basis of embodiment 1, a current ink injection hole 1b is provided on a reverse side 1m of the ink cartridge body 1 corresponding to the first cavity a in embodiment 2, the current ink injection hole 1b and the current ink outlet 1a are respectively located on opposite sides of the ink cartridge body 1, and an original air guide hole 1k on the ink cartridge body 1 is sealed by using AB glue.
It should be noted that after the processing procedure is finished, ink can be filled into the obtained ink box with increased capacity, then the sealing layer is used for sealing the current ink filling hole 1b and the original ink outlet 1a respectively, before the ink box is ready for use, the sealing layer for sealing the current ink filling hole 1b must be torn off before the ink box is ready for use, and then the sealing layer of the original ink outlet 1a is torn off, so that the order cannot be reversed, otherwise, the phenomenon of ink dripping of the ink box may occur.
[ example 3 ]
As shown in fig. 1, example 3 discloses a specific embodiment of a method of processing an ink cartridge for manufacturing the capacity-increasing type ink cartridge of examples 1 to 2, comprising the steps of:
s10: a glue injection hole is formed in the position, corresponding to the fourth cavity d, of the ink box body 1;
s20: the connecting part of the ink box body 1 and the second grid 1f is provided with a communication hole 1d into the ink box, a first channel 1i which is communicated with two sides of the second grid 1f is obtained on the second grid 1f, the diameter of the communication hole 1d is larger than the thickness of the second grid 1f, and the purpose that the diameter of the communication hole 1d is larger than the thickness of the second grid 1f is to ensure that a first channel 1i which is communicated with a second cavity b and a third cavity c is obtained on the second grid 1f, so that the purpose of expanding the ink storage quantity of the ink box is realized;
s30: the communication hole 1d is sealed, glue is injected into the ink box body 1 through the glue injection hole, and the ink box body is dried in the air, so that the third cavity c and the fourth cavity d are separated through a sealing layer 4 formed by the dried glue. By sealing the communication hole 1d, the inside and outside of the ink cartridge body 1 are separated from each other, and ink is prevented from leaking from the communication hole 1d during use of the ink cartridge. The third cavity c and the fourth cavity d are mutually separated by the glue injection hole, so that ink is prevented from flowing into the fourth cavity d from the third cavity c, and the ink is prevented from leaking out of the fourth cavity d due to the fact that the fourth cavity d is unsealed, and meanwhile, the ink is prevented from entering the ink box indicator 3 in the fourth cavity d.
It should be noted that the order between the aforementioned step S10 and step S20 may be reversed.
Specifically, in step S30, the communicating hole 1d is sealed with a PP film, and the glue of the glue injection is silica gel.
The sealing effect of the glue injection to the ink box is better after the glue injection is performed after the communication hole 1d is sealed, if the glue injection is performed before the communication hole 1d is sealed, the vibration of the device during the sealing of the communication hole 1d may vibrate the dried colloid, so that the ink leakage problem of the ink box may be caused.
In the embodiment, the diameter of the glue injection hole can be selected between 2 and 5 mm; the diameter of the communication hole 1d may be selected between 3 and 5mm, and the specific value is determined according to the actual situation.
The capacity-increased ink box is obtained through the processing steps, the first cavity a, the second cavity b and the third cavity c in the ink box are communicated with each other and can be used for storing ink, and compared with the ink box before processing, only the first cavity a and the second cavity b can be used for storing ink, so that the ink storage quantity of the structure is obviously increased, and the service time of a single ink box is prolonged.
[ example 4 ]
As shown in fig. 1, embodiment 4 is based on embodiment 3, embodiment 4 further includes the steps of: s00: the back surface 1m of the ink box body 1 corresponding to the first cavity a is provided with an existing ink injection hole 1b, the existing ink injection hole 1b and an original ink outlet 1a are respectively positioned on opposite surfaces of the ink box body 1, namely, the existing ink injection hole 1b is positioned on the back surface 1m of the ink box body 1, and the original ink outlet 1a is positioned on the front surface 1n of the ink box body 1. Specifically, the diameter of the ink injection hole can be between 2mm and 3mm, proper ink outlet amount and smooth air flow can be ensured in the range, and the ink injection hole can be arranged close to the side wall 1l of the ink box body 1, so that a user can tear off a welding seal for sealing the ink injection hole when using the ink box.
The existing ink injection hole 1b is used for injecting ink into the ink box at the later stage and guiding air when the ink box is used, the processing technology of directly forming the existing ink injection hole 1b on the ink box body 1 is simple, the cost is low, if the original ink injection hole 1c is adopted for injecting ink, the steel balls of the original ink injection hole 1c are required to be ejected and then injected, and after the ink is injected, the steel balls are again arranged into the original ink injection hole 1c, so that the processing cost is increased due to complex procedures.
And in the course of working, inevitably produce the burr, if the burr gets into the air guide groove and can cause the air guide groove to be stopped up, and then lead to the ink horn unable play black, perhaps phenomenon such as ink horn quality is poor, just adopt now annotate the effect that ink hole 1b undertaken the air guide, work together with former air guide hole 1k, guarantee the ink horn and go out the black effect.
[ example 5 ]
As shown in fig. 1, in example 5, in addition to examples 3 to 4, step S21 is further included between step S20 and step S30 in example 5, and step S21 is specifically to clean the inside of the ink cartridge body 1. Avoiding color mixing of the ink caused by the subsequent filling of the ink with different colors.
More preferably, a step S22 is further included between the step S21 and the step S30, and the step S22 is specifically to seal the original air guide hole 1k by using AB glue.
In order to solve the problem that the ink output of the ink box is unstable and can not be estimated due to the fact that the actual air guide capacity of the original air guide hole 1k can not be determined, the AB glue is adopted to seal the original air guide hole 1k, the air guide effect is achieved by directly adopting the existing ink injection hole 1b, and the stability of the ink output of the obtained ink box with the increased capacity is guaranteed.
[ example 6 ]
As shown in fig. 1, in example 6, on the basis of examples 3 to 5, the glue injection hole of example 6 is formed in the gap between the third shelf 1j and the back surface 1m of the ink cartridge body 1, specifically in the back surface 1m of the ink cartridge body 1, and of course, the glue injection hole may be formed in the side wall 1l or the front surface 1n of the ink cartridge body 1. Because the glue injection hole is relatively close to the gap to be sealed, the gap between the third grid 1j and the side wall 1l of the ink box body 1 can be sealed by less glue, and the cost of glue injection is saved.
It should be noted that the above embodiments can be freely combined as needed. The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (5)
1. A capacity-increasing ink cartridge, comprising:
the ink box comprises an ink box body, wherein a first grid, a second grid and a third grid are arranged in the ink box body, the first grid, the second grid and the third grid divide the interior of the ink box body into a first cavity, a second cavity, a third cavity and a fourth cavity, a first channel for communicating the second cavity with the third cavity is arranged on the second grid, and a second channel for communicating the first cavity with the second cavity is arranged on the first grid;
before the ink cartridge is processed, only the first cavity and the second cavity are used for storing ink, a communication hole is formed in the ink cartridge at the joint of the ink cartridge body and the second grid, and a first channel communicated with two sides of the second grid is formed in the second grid;
after the first channel is formed, a gap between the third grid and the back surface of the ink box body is sealed by colloid, and the third cavity is separated from the fourth cavity; and sealing the communication hole with the outside of the cartridge body;
a sponge for absorbing ink is arranged in the first cavity, and an ink box indicator is arranged in the fourth cavity;
the back surface of the ink box body corresponding to the first cavity is provided with an existing ink injection hole, and the existing ink injection hole and the original ink outlet are respectively positioned on the opposite surfaces of the ink box body;
glue sealing is carried out at the original air guide hole on the ink box body; the ink filling hole is used for filling ink into the ink box and guiding air when the ink box is used.
2. A method for manufacturing the capacity-increasing type ink cartridge according to claim 1, comprising the steps of:
s00: the back surface of the ink box body corresponding to the first cavity is provided with an existing ink injection hole, and the existing ink injection hole and the original ink outlet are respectively positioned on the opposite surfaces of the ink box body;
s10: a glue injection hole is formed in the position, corresponding to the fourth cavity, of the ink box body;
s20: a connecting hole is formed in the ink box at the joint of the ink box body and the second grid, a first channel which is communicated with two sides of the second grid is formed in the second grid, and the diameter of the connecting hole is larger than the thickness of the second grid;
s21: cleaning the ink box body;
s22: the original air guide hole is sealed by glue, and the existing ink injection hole is used for injecting ink into the ink box and guiding air when the ink box is used;
s30: will the intercommunicating pore is sealed with the ink horn body outside to through injecting glue hole to the inside injecting glue of ink horn body and airing, make third cavity and fourth cavity separate through the colloid after airing.
3. The ink cartridge processing method according to claim 2, wherein:
the communication hole is sealed with a PP film in the step S30.
4. The ink cartridge processing method according to claim 2, wherein:
the glue injection hole is formed in a gap between the third grid and the back surface of the ink box body.
5. The ink cartridge processing method according to claim 2, wherein:
the colloid used for injecting the glue in the step S30 is silica gel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811334314.XA CN109177504B (en) | 2018-11-09 | 2018-11-09 | Ink box processing method and capacity-increased ink box |
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| CN201811334314.XA CN109177504B (en) | 2018-11-09 | 2018-11-09 | Ink box processing method and capacity-increased ink box |
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| CN109177504A CN109177504A (en) | 2019-01-11 |
| CN109177504B true CN109177504B (en) | 2023-09-29 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109605941B (en) | 2019-01-30 | 2020-03-10 | 北海绩迅电子科技有限公司 | Inner container ink box and processing method thereof |
| CN113580773A (en) * | 2019-03-04 | 2021-11-02 | 珠海益捷科技有限公司 | Ink box after capacity expansion |
| CN110202944A (en) * | 2019-07-18 | 2019-09-06 | 北海绩迅电子科技有限公司 | A kind of print cartridge modified method and print cartridge of retrofiting |
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| CN109177504A (en) | 2019-01-11 |
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