CN109175662A - A kind of Intelligent welding device having three unit various dimensions - Google Patents

A kind of Intelligent welding device having three unit various dimensions Download PDF

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Publication number
CN109175662A
CN109175662A CN201811207239.0A CN201811207239A CN109175662A CN 109175662 A CN109175662 A CN 109175662A CN 201811207239 A CN201811207239 A CN 201811207239A CN 109175662 A CN109175662 A CN 109175662A
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CN
China
Prior art keywords
wave
ultrasonic wave
welding head
master mold
energy converter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201811207239.0A
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Chinese (zh)
Inventor
邹俊
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Yuyao Billion Automation Technology Co Ltd
Original Assignee
Yuyao Billion Automation Technology Co Ltd
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Filing date
Publication date
Application filed by Yuyao Billion Automation Technology Co Ltd filed Critical Yuyao Billion Automation Technology Co Ltd
Priority to CN201811207239.0A priority Critical patent/CN109175662A/en
Publication of CN109175662A publication Critical patent/CN109175662A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding

Abstract

A kind of Intelligent welding device having three unit various dimensions, belongs to welding technology field, including energy converter luffing bar assembly, supersonic welding head assembly;Energy converter luffing bar assembly includes energy converter, amplitude transformer, ultrasound unit fixed block and connecting plate;Supersonic welding head assembly includes ultrasonic wave master mold, wave welding head of ultrasonic wave A, wave welding head of ultrasonic wave B and wave welding head of ultrasonic wave C;The upper and lower, left and right direction of ultrasonic wave master mold is each provided with master mold plush copper D, master mold plush copper C, master mold plush copper A, master mold plush copper B;The connecting pin of wave welding head of ultrasonic wave A is fixedly connected with master mold plush copper A, and the connecting pin of wave welding head of ultrasonic wave B is fixedly connected with master mold plush copper B, and the connecting pin of wave welding head of ultrasonic wave C is fixedly connected with master mold plush copper C;Master mold plush copper D is fixedly connected with supersonic welding head assembly lower end;Energy converter luffing bar assembly further includes ultrasound unit limited block.The beneficial effects of the present invention are: a machine bull, it is fast to change speed, welds accurate stable.

Description

A kind of Intelligent welding device having three unit various dimensions
Technical field
The present invention is a kind of ultrasonic brazing unit, in particular to a kind of Intelligent welding device for having three unit various dimensions, Belong to welding technology field.
Background technique
Ultrasonic bonding is the plastic object surface that the welding of two need is transmitted to using high-frequency vibration wave, the case where pressurizeing Under, make two plastic object surface phase mutual friction and forms the fusion between molecular layer.
The primary clustering of a set of ultrasonic welding system includes supersonic generator, energy converter, amplitude transformer, soldering tip three Point.Electric energy is usually converted the current to by supersonic generator, then high-frequency electrical energy is converted into again by energy converter For the mechanical movement of equal frequencies, then by amplitude rod devices it is transmitted to soldering tip, the vibrational energy received is transmitted to by soldering tip The joint portion of welded workpiece is converted into thermal energy, by plastic molting, reaches Product jointing effect.
But 1 set of energy converter luffing bar assembly of common ultrasonic brazing unit only connects 1 wave welding head of ultrasonic wave, can not adapt to The requirement of weldment of different shapes when replacing different wave welding head of ultrasonic wave, needed the auxiliary appliance of tool changing disk etc, both expended Material, and waste time, affect the raising of production efficiency of equipment.But more and more interiors of products need weld that can exist Various shapes, so traditional just can not disposably weld in such a way that robot carries out ultrasonic bonding.
In the welding process, energy converter is converted into high-frequency electrical energy the machinery of equal frequencies to common ultrasonic brazing unit Movement makes energy converter amplitude transformer sub-assembly generate vibration and noise, although being provided with ultrasound unit fixed block, it is therefore prevented that preceding, Afterwards, left and right vibration, but upper and lower vibration not can avoid still, affect welding quality.
Summary of the invention
The purpose of the present invention is for it is above-mentioned in the prior art, 1 set of energy converter luffing bar assembly only connects 1 supersonic welding Head can not adapt to the requirement of weldment of different shapes;When replacement cost, it is more to provide a kind of tool Unit three for the defect of low efficiency The Intelligent welding device of dimension, can achieve the purpose of the multi-direction Intelligent welding of bull.
To achieve the goals above the technical solution adopted by the present invention is that: it is a kind of have three unit various dimensions Intelligent welding dress It sets, is used cooperatively with robot and welding product mounting table, including energy converter luffing bar assembly, the energy converter luffing bar assembly Including energy converter, amplitude transformer, ultrasound unit fixed block and connecting plate;The amplitude transformer setting is square under the transducer, energy converter It is assembled into one with amplitude transformer;Energy converter and amplitude transformer are arranged on connecting plate by ultrasound unit fixed block, the connection Plate plays the connection function of energy converter luffing bar assembly and robot;
It further include supersonic welding head assembly, the supersonic welding head assembly is connected to below energy converter luffing bar assembly, is surpassed Sonic welding head assembly and energy converter luffing bar assembly are vertical direction setting;Supersonic welding head assembly includes ultrasonic wave master mold, surpasses Sound wave soldering tip A, wave welding head of ultrasonic wave B and wave welding head of ultrasonic wave C;The wave welding head of ultrasonic wave A, wave welding head of ultrasonic wave B and wave welding head of ultrasonic wave C's Rear end is connecting pin, and the front end of wave welding head of ultrasonic wave A, wave welding head of ultrasonic wave B and wave welding head of ultrasonic wave C are welding ends;
The ultrasonic wave master mold is cross-shaped symmetrical part, and the upper and lower, left and right direction of ultrasonic wave master mold is each provided with master mold Plush copper D, master mold plush copper C, master mold plush copper A, master mold plush copper B;The connecting pin of the wave welding head of ultrasonic wave A and the fixed company of master mold plush copper A It connects, the connecting pin of the wave welding head of ultrasonic wave B is fixedly connected with master mold plush copper B, and the connecting pin of the wave welding head of ultrasonic wave C and master mold are convex Head C is fixedly connected;The master mold plush copper D is fixedly connected with supersonic welding head assembly lower end;Wave welding head of ultrasonic wave A and wave welding head of ultrasonic wave B is on same transversely and horizontally face, be it is horizontally arranged, wave welding head of ultrasonic wave C be vertical direction setting;
The energy converter luffing bar assembly further includes ultrasound unit limited block, and the ultrasound unit limited block fixation is set It sets on rear side of amplitude transformer, the setting of ultrasound unit limited block medial surface is fluted, and periphery is fixedly installed bulge loop in the middle part of amplitude transformer, The bulge loop is embedded in groove, and amplitude transformer and ultrasound unit limited block is made to inlay connection, is made to play upper and lower positioning With.
The ultrasound unit fixed block includes ultrasound unit fixed block A, ultrasound unit fixed block B, ultrasonic wave list First fixed block C;The ultrasound unit fixed block A setting is being changed in energy converter rear, the ultrasound unit fixed block B setting In front of energy device, ultrasound unit fixed block A and ultrasound unit fixed block B are in the same horizontal position, respectively from rear, front direction pair Energy converter is fixed;
The ultrasound unit fixed block C is arranged in front of amplitude transformer, ultrasound unit fixed block C and ultrasound unit limit Position block is respectively fixed amplitude transformer from front and rear direction in the same horizontal position;Ultrasound unit limited block had both played positioning Effect, also functions to fixed function;Due to ultrasound unit fixed block A, ultrasound unit fixed block B, ultrasound unit fixed block C It with ultrasound unit limited block to the fixed function of energy converter and amplitude transformer integral structure, generate energy converter and amplitude transformer will not Vibration, so as to which the energy loss of bonding machine is effectively reduced, improves the working efficiency of bonding machine.
The amplitude transformer is structure as a whole with bulge loop.
The connection board ends medial surface is equipped with limiting slot, is equipped with screw hole in the middle part of connecting plate, connecting plate passes through the upper end Limiting slot be fixedly connected with the trailing flank ultrasound unit fixed block A, limiting slot be used to limiting mechanism between scale error;Connection Plate is fixedly connected by the limiting slot of its lower end with ultrasound unit limited block trailing flank;Connecting plate is passed through in the middle part of it with screw Screw hole is fixedly connected with robot.
The connecting plate is fixedly connected with robot, and welding is provided with below supersonic welding head assembly, in front of robot and is produced Product mounting table, under robot manipulation, supersonic welding head assembly carries out welding processing to plastic product weldment.
The ultrasonic wave master mold, wave welding head of ultrasonic wave A, wave welding head of ultrasonic wave B and wave welding head of ultrasonic wave C by aluminium import 7075 or 6061 or titanium alloy TC 4 production.
Action principle: converting the current to electric energy by supersonic generator, and the high-frequency electrical energy converted passes through energy converter It is again converted to the mechanical movement for equal frequencies, subsequent mechanical movement passes through a set of amplitude rod devices that can change amplitude It is transmitted to wave welding head of ultrasonic wave, the vibrational energy received is transmitted to the joint portion of plastic workpiece to be welded by wave welding head of ultrasonic wave, The region, vibrational energy are converted into thermal energy by friction mode, by plastic molting, reach plastic product welding effect.
Compared with prior art, the beneficial effects of the present invention are:
(1) 1 energy converter and 1 amplitude transformer reduce energy converter and amplitude transformer quantity, equally change with that can match 3 soldering tips When energy device is identical with amplitude transformer, the quantity of wave welding head of ultrasonic wave is increased, which can be switched fast ultrasonic wave in robot Soldering tip, the requirement for adapting to weldment difference welding shape improve equipment to meet the problem of weldment needs a variety of soldering tips Efficiency and production efficiency;
(2) energy converter luffing bar assembly further includes ultrasound unit limited block, and the ultrasound unit limited block fixation is set It sets on rear side of amplitude transformer, which prevent the vibrations of energy converter luffing bar assembly front, rear, left and right, also completely avoid energy converter The upper and lower vibration of luffing bar assembly, it is ensured that affect welding quality;
(3) different soldering tips can be quickly converted by robot, without the auxiliary appliance by tool changing disk etc, reaches section The about purpose of auxiliary appliance;
(4) soldering tip position can be quickly corrected, since weld head size is fixed, timing recalls a soldering tip position, remaining weldering Head, which corrects, to be finished, and the correction of wave welding head of ultrasonic wave is facilitated.
Detailed description of the invention
Fig. 1 is: perspective view of the present invention;
Fig. 2 is: exploded view of the present invention;
Fig. 3 is: the portion the A enlarged drawing of Fig. 2;
Fig. 4 is: application state figure of the present invention.
Description of symbols: energy converter luffing bar assembly 1, energy converter 101, amplitude transformer 102, ultrasound unit fixed block 103, ultrasound unit fixed block A 10301, ultrasound unit fixed block B 10302, ultrasound unit fixed block C 10303, Connecting plate 104, ultrasound unit limited block 105, groove 106, bulge loop 107, limiting slot 108, supersonic welding head assembly 2, ultrasound Wave master mold 201, master mold plush copper A 20102, master mold plush copper B 20103, master mold plush copper C 20104, surpasses master mold plush copper D 20101 Sound wave soldering tip A 202, wave welding head of ultrasonic wave B 203, wave welding head of ultrasonic wave C 204, robot 3, welding product mounting table 4.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings and specific examples, but not as a limitation of the invention.
As shown in Figures 1 to 4, a kind of Intelligent welding device having three unit various dimensions, puts with robot 3 and welding product It sets platform 4 to be used cooperatively, including energy converter luffing bar assembly 1, the energy converter luffing bar assembly 1 includes energy converter 101, amplitude transformer 102, ultrasound unit fixed block 103 and connecting plate 104;The amplitude transformer 102 is arranged below energy converter 101, energy converter 101 It is assembled into one with amplitude transformer 102;Energy converter 101 and amplitude transformer 102 are arranged by ultrasound unit fixed block 103 in connecting plate On 104, the connecting plate 104 plays the connection function of energy converter luffing bar assembly 1 and robot 3;
It further include supersonic welding head assembly 2, the supersonic welding head assembly 2 is connected to 1 lower section of energy converter luffing bar assembly, Supersonic welding head assembly 2 and energy converter luffing bar assembly 1 are vertical direction setting;Supersonic welding head assembly 2 includes that ultrasonic wave is female Mould 201, wave welding head of ultrasonic wave A 202, wave welding head of ultrasonic wave B 203 and wave welding head of ultrasonic wave C 204;The wave welding head of ultrasonic wave A 202, surpass The rear end of sound wave soldering tip B 203 and wave welding head of ultrasonic wave C 204 is connecting pin, wave welding head of ultrasonic wave A 202, wave welding head of ultrasonic wave B 203 Front end with wave welding head of ultrasonic wave C 204 is welding ends;
The ultrasonic wave master mold 201 is cross-shaped symmetrical part, and the upper and lower, left and right direction of ultrasonic wave master mold 201 is respectively arranged There are master mold plush copper D 20101, master mold plush copper C 20104, master mold plush copper A 20102, master mold plush copper B 20103;The ultrasonic wave The connecting pin of soldering tip A 202 is fixedly connected with master mold plush copper A 20102, the connecting pin of the wave welding head of ultrasonic wave B 203 and master mold Plush copper B 20103 is fixedly connected, and the connecting pin of the wave welding head of ultrasonic wave C 204 is fixedly connected with master mold plush copper C 20104;It is described Master mold plush copper D 20101 is fixedly connected with 2 lower end of supersonic welding head assembly;Wave welding head of ultrasonic wave A 202 and wave welding head of ultrasonic wave B 203 Be on same transversely and horizontally face, be it is horizontally arranged, wave welding head of ultrasonic wave C 204 be vertical direction setting;
The energy converter luffing bar assembly 1 further includes ultrasound unit limited block 105, the ultrasound unit limited block 105 are fixed on rear side of amplitude transformer 102,105 medial surface of ultrasound unit limited block setting fluted 106, in amplitude transformer 102 Portion periphery is fixedly installed bulge loop 107, and the bulge loop 107 is embedded in groove 106, limits amplitude transformer 102 and ultrasound unit Position block 105 inlays connection, to play upper and lower positioning action.
The ultrasound unit fixed block 103 includes ultrasound unit fixed block A 10301, ultrasound unit fixed block B 10302, ultrasound unit fixed block C 10303;The ultrasound unit fixed block A 10301 is arranged at 101 rear of energy converter, The setting of ultrasound unit fixed block B 10302 is in 101 front of energy converter, ultrasound unit fixed block A 10301 and ultrasound Wave unit fixed block B 10302 is respectively fixed energy converter 101 from rear, front direction in the same horizontal position;
The setting of ultrasound unit fixed block C 10303 is in 102 front of amplitude transformer, ultrasound unit fixed block C 10303 and ultrasound unit limited block 105 in the same horizontal position, amplitude transformer 102 is fixed from front and rear direction respectively; Ultrasound unit limited block 105 both plays positioning action, also functions to fixed function;Due to ultrasound unit fixed block A 10301, Ultrasound unit fixed block B 10302, ultrasound unit fixed block C 10303 and ultrasound unit limited block 105 are to energy converter 101 and 102 integral structure of amplitude transformer fixed function, so that energy converter 101 and amplitude transformer 102 is not generated vibration, so as to have Effect reduces the energy loss of bonding machine, improves the working efficiency of bonding machine.
The amplitude transformer 102 is structure as a whole with bulge loop 107.
The 104 both ends medial surface of connecting plate is equipped with limiting slot 108, is equipped with screw hole, connecting plate in the middle part of connecting plate 104 104 are fixedly connected by the limiting slot 108 of upper end with 10301 trailing flank ultrasound unit fixed block A, and limiting slot 108 is used to limit Make inter-agency scale error;Connecting plate 104 is solid by the limiting slot 108 of lower end and 105 trailing flank of ultrasound unit limited block Fixed connection, connecting plate 104 are fixedly connected by the screw hole in the middle part of it with robot 3 with screw.
The connecting plate 104 is fixedly connected with robot 3, is provided in front of 2 lower section of supersonic welding head assembly, robot 3 Welding product mounting table 4, under the manipulation of robot 3, supersonic welding head assembly 2 carries out welding processing to plastic product weldment.
The ultrasonic wave master mold 201, wave welding head of ultrasonic wave A 202, wave welding head of ultrasonic wave B 203 and wave welding head of ultrasonic wave C 204 by Aluminium import 7075 or 6061 or titanium alloy TC 4 production.
Action principle: converting the current to electric energy by supersonic generator, and the high-frequency electrical energy converted passes through energy converter 101 mechanical movements being again converted to as equal frequencies, subsequent mechanical movement pass through a set of amplitude transformer that can change amplitude 102 devices are transmitted to wave welding head of ultrasonic wave, and the vibrational energy received is transmitted to connecing for plastic workpiece to be welded by wave welding head of ultrasonic wave Conjunction portion, in the region, vibrational energy is converted into thermal energy by friction mode, by plastic molting, reaches plastic product welding effect Fruit.
Embodiment described above, the only present invention more preferably embodiment, those skilled in the art is in the present invention The usual variations and alternatives carried out in technical proposal scope should be all included within the scope of the present invention.

Claims (5)

1. a kind of Intelligent welding device for having three unit various dimensions, is used cooperatively with robot and welding product mounting table, including Energy converter luffing bar assembly, the energy converter luffing bar assembly include energy converter, amplitude transformer, ultrasound unit fixed block and connection Plate;The amplitude transformer setting is square under the transducer, and energy converter and amplitude transformer are assembled into one;Energy converter and amplitude transformer pass through ultrasound Wave unit fixed block is arranged on connecting plate, and the connecting plate plays the connection function of energy converter luffing bar assembly and robot, It is characterized by:
It further include supersonic welding head assembly, the supersonic welding head assembly is connected to below energy converter luffing bar assembly;Ultrasonic wave Soldering tip component includes ultrasonic wave master mold, wave welding head of ultrasonic wave A, wave welding head of ultrasonic wave B and wave welding head of ultrasonic wave C;The wave welding head of ultrasonic wave A, The rear end of wave welding head of ultrasonic wave B and wave welding head of ultrasonic wave C are connecting pin, wave welding head of ultrasonic wave A, wave welding head of ultrasonic wave B and wave welding head of ultrasonic wave C's Front end is welding ends;
The ultrasonic wave master mold is cross-shaped symmetrical part, and the upper and lower, left and right direction of ultrasonic wave master mold is each provided with master mold plush copper D, master mold plush copper C, master mold plush copper A, master mold plush copper B;The connecting pin of the wave welding head of ultrasonic wave A is fixedly connected with master mold plush copper A, institute The connecting pin for stating wave welding head of ultrasonic wave B is fixedly connected with master mold plush copper B, and the connecting pin of the wave welding head of ultrasonic wave C and master mold plush copper C are solid Fixed connection;The master mold plush copper D is fixedly connected with supersonic welding head assembly lower end;
The energy converter luffing bar assembly further includes ultrasound unit limited block, and the ultrasound unit limited block is fixed at On rear side of amplitude transformer, the setting of ultrasound unit limited block medial surface is fluted, and periphery is fixedly installed bulge loop in the middle part of amplitude transformer, described Bulge loop is embedded in groove, and amplitude transformer and ultrasound unit limited block is made to inlay connection.
2. a kind of Intelligent welding device for having three unit various dimensions according to claim 1, it is characterised in that: the ultrasound Wave unit fixed block includes ultrasound unit fixed block A, ultrasound unit fixed block B, ultrasound unit fixed block C;It is described super Sound unit fixed block A setting is arranged in front of energy converter in energy converter rear, the ultrasound unit fixed block B, ultrasonic wave Unit fixed block A and ultrasound unit fixed block B are respectively fixed energy converter from rear, front direction in the same horizontal position; The ultrasound unit fixed block C is arranged in front of amplitude transformer, and ultrasound unit fixed block C and ultrasound unit limited block are same One horizontal position is respectively fixed amplitude transformer from front and rear direction.
3. a kind of Intelligent welding device for having three unit various dimensions according to claim 1, it is characterised in that: the luffing Bar is structure as a whole with bulge loop.
4. a kind of Intelligent welding device for having three unit various dimensions according to claim 1, it is characterised in that: the connection Board ends medial surface is equipped with limiting slot, and screw hole is equipped in the middle part of connecting plate, and connecting plate passes through the limiting slot and ultrasonic wave of the upper end The trailing flank unit fixed block A is fixedly connected;Connecting plate is solid by the limiting slot of its lower end and ultrasound unit limited block trailing flank Fixed connection;Connecting plate is fixedly connected by the screw hole in the middle part of it with robot with screw.
5. a kind of Intelligent welding device for having three unit various dimensions according to claim 4, it is characterised in that: the connection Plate is fixedly connected with robot, is provided with welding product mounting table below supersonic welding head assembly, in front of robot.
CN201811207239.0A 2018-10-17 2018-10-17 A kind of Intelligent welding device having three unit various dimensions Withdrawn CN109175662A (en)

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Application Number Priority Date Filing Date Title
CN201811207239.0A CN109175662A (en) 2018-10-17 2018-10-17 A kind of Intelligent welding device having three unit various dimensions

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113232306A (en) * 2021-06-17 2021-08-10 潘铭锋 Ultrasonic welding device based on artificial intelligence
WO2024037265A1 (en) * 2022-08-16 2024-02-22 深圳市华普森科技有限公司 Pin-type split ultrasonic welding head and ultrasonic welding machine having same

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CN106536118A (en) * 2016-07-15 2017-03-22 深圳市必利超音波自动化机械有限公司 Ultrasonic steering head
CN206405595U (en) * 2016-11-26 2017-08-15 必能信超声(上海)有限公司 Ultrasonic welding unit and ultrasonic welding machine
US20180050497A1 (en) * 2016-08-20 2018-02-22 Ultex Corporation Vertical vibration joining apparatus
CN207840393U (en) * 2018-02-07 2018-09-11 上海幸义超声技术有限公司 Ultrasound waveguide wire bonding head
CN208929444U (en) * 2018-10-17 2019-06-04 余姚市亿荣自动化科技有限公司 Multi-functional modular system welder

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0957468A (en) * 1995-08-22 1997-03-04 Arutekusu:Kk Ultrasonic joining device
CN101279317A (en) * 2007-04-06 2008-10-08 广州市新栋力超声电子设备有限公司 Flexural vibrations type ultrasonic bar
CN102642078A (en) * 2012-05-11 2012-08-22 深圳市赢合科技股份有限公司 Welding set and welding equipment for battery pole piece electrode
CN204075493U (en) * 2014-07-01 2015-01-07 襄阳锦翔光电科技股份有限公司 A kind of supersonic welding header structure
CN105382402A (en) * 2015-12-23 2016-03-09 苏州润昇精密机械有限公司 Ultrasonic welding machine rack
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113232306A (en) * 2021-06-17 2021-08-10 潘铭锋 Ultrasonic welding device based on artificial intelligence
CN113232306B (en) * 2021-06-17 2023-04-28 东莞市佳源达科技有限公司 Ultrasonic welding device based on artificial intelligence
WO2024037265A1 (en) * 2022-08-16 2024-02-22 深圳市华普森科技有限公司 Pin-type split ultrasonic welding head and ultrasonic welding machine having same

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Address after: North Gate, 173 Shunyu West Road, Yuyao City, Ningbo City, Zhejiang Province, 315400

Applicant after: Ningbo Yirong Automation Technology Co.,Ltd.

Address before: 315400 Yuyao Yirong Automation Technology Co., Ltd., north gate, 173 Shunyu West Road, Yuyao City, Ningbo City, Zhejiang Province

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Application publication date: 20190111