CN109175650A - A kind of automatic projection welding system - Google Patents
A kind of automatic projection welding system Download PDFInfo
- Publication number
- CN109175650A CN109175650A CN201811216602.5A CN201811216602A CN109175650A CN 109175650 A CN109175650 A CN 109175650A CN 201811216602 A CN201811216602 A CN 201811216602A CN 109175650 A CN109175650 A CN 109175650A
- Authority
- CN
- China
- Prior art keywords
- welding
- enclosing
- index table
- component
- welded
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/14—Projection welding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a kind of automatic projection welding systems, including detection device, clamping force checking device, inspection after welding device, touch control panel and PLC control system before pedestal, rotary index table, welding machine, enclosing, weldering, the PLC control system by electric control cabinet respectively with detection device before rotary index table, welder, welding fixture, welding machine, weldering, clamping force checking device and inspection after welding device communication connection, the PLC control system and touch control panel communication connection.High degree of automation of the present invention, automatic welding can be carried out to the component for needing to carry out projection welding, not only reduce the labor intensity of operator, and also improve the welding precision and welding efficiency of component, it can effectively avoid operator from directly contacting with welding machine, welding machine is avoided to damage operator.
Description
Technical field
The present invention relates to automatic welding technique fields, are related specifically to a kind of automatic projection welding system.
Background technique
When the progress projection welding in the prior art to component, is mostly welded, adopted manually by operator
The labor intensity of operator is not only increased with such welding manner, and also reduces welding precision and the welding of component
Efficiency；Another, it is in the prior art when carrying out projection welding to component, lack protection before operator and projection welder, is welding
Easily operator is made to come to harm in the process, improves the incidence of safety accident；Another, the prior art is to completion projection welding
Component when being checked, mostly completed by inspecting by random samples, be difficult to have component using such detection mode
The detection of effect easily makes the underproof component of projection welding be flowed into a next in-process, brings to the detection work of projection welding larger
Inconvenience.
However in view of the deficiencies of the prior art, a kind of design is reasonable, structure is simple, automation journey it is necessary to develop by developer
Degree is high, can carry out automatic welding to the component for needing to carry out projection welding, not only reduce the labor intensity of operator, and also
The welding precision and welding efficiency of component are improved, can effectively avoid operator from directly contacting with welding machine, avoid welding
The automatic projection welding system that machine damages operator.
Summary of the invention
In order to solve the problems existing in the prior art, the object of the invention provide a kind of design rationally, structure is simple, automation
Degree is high, can carry out automatic welding to the component for needing to carry out projection welding, not only reduce the labor intensity of operator, and
The welding precision and welding efficiency of component are also improved, can effectively avoid operator from directly contacting with welding machine, avoid
The automatic projection welding system that welding machine damages operator.
In order to solve the above technical problems, the present invention is realized using following technical scheme:
A kind of automatic projection welding system, which is characterized in that including
One pedestal；
Single-revolution formula index table, the rotary index table is arranged on the side of pedestal, in the revolution
Multiple welders are equipped with along its circumferencial direction on formula index table, one is equipped on each welder for will be to
The welding fixture of the component clamping of welding at an upper portion thereof；
One for being clamped in the welding machine that the component to be welded on welder is welded to by welding fixture, described
Welding machine is arranged on the other side of pedestal；
The enclosing in one outside for being located at rotary index table and welding machine, is equipped in the front side of the enclosing
Drain hole, is equipped with blanking groove on the side of the enclosing, and the enclosing is set on the base；
One before being clamped in front of the relay part to be welded on welder is welded the weldering of detection by welding fixture for examining
Device is surveyed, detection device is arranged on the other side of enclosing before the weldering；
One to by rotary index table for driving rotation to the chucking power of the component to be welded below welding machine
The clamping force checking device detected, the clamping force checking device are arranged on welding machine；
One for carrying out the inspection after welding device that welding quality is detected, the inspection after welding to the component by welding
The top on the side of enclosing and being located at blanking groove is arranged in device；
One touch control panel, the touch control panel are arranged on enclosing；
One PLC control system, the PLC control system by electric control cabinet respectively with rotary index table, weldering
Detection device, clamping force checking device and inspection after welding device communication connection, described before connection device, welding fixture, welding machine, weldering
PLC control system and touch control panel communication connection.
In a preferred embodiment of the invention, the welder includes mounting plate and mounting platform, in the peace
Felt pad is equipped between loading board and rotary index table, the mounting platform is mounted on mounting plate by round positioning pin
On, it is equipped with conducting block between the mounting platform and mounting plate, is equipped in the downside of the mounting plate and is connected with conducting block
Lower electrode.
In a preferred embodiment of the invention, the welding fixture includes quick change plate, is equipped on the quick change plate
Handle and link block are equipped with profiling block on the link block, and adjusting gasket is equipped between the profiling block and link block.
In a preferred embodiment of the invention, the enclosing includes periphery, and the periphery is set on the base, in institute
It is placed outside stating equipped with coaming plate, is equipped with nut drawer in the front side of the periphery, handle is equipped on the nut drawer.
In a preferred embodiment of the invention, safe grating, the safety light are equipped in the two sides of the drain hole
Grid and PLC control system communication connection are equipped with the grating protective cover being located on safe grating in the two sides of the drain hole.
Compared with prior art, the present invention effectively raises the automation journey of the automatic projection welding system using the above structure
Degree can carry out automatic welding to the component for needing to carry out projection welding, not only reduce the labor intensity of operator, and also mention
The high welding precision and welding efficiency of component, can effectively avoid operator from directly contacting with welding machine, avoid welding machine
Operator is damaged, while full inspection can also be carried out to the component for completing welding, it is unqualified effectively to avoid welding
Component be flowed into subsequent processing.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of the rotary index table of the present invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
Shown in referring to Figures 1 and 2, a kind of automatic projection welding system provided in figure, including pedestal 100, rotary indexing work
Make platform 200, welding machine 300, enclosing 400, weld preceding detection device 500, clamping force checking device, inspection after welding device, touch control
Panel 600 and PLC control system.
Rotary index table 200 is arranged on the side of pedestal 100, along it on rotary index table 200
Circumferencial direction is equipped with multiple welders 700, and welder 700 is four in the present embodiment, that is to say, that adjacent two
Angle between welder 700 is 90 °.
Welder 700 includes mounting plate 710 and mounting platform 720, in mounting plate 710 and rotary index table
Felt pad 740 is equipped between 200, mounting plate 710 is fixedly mounted on rotary index table 200 by bolt 750, is installed
Platform 720 passes through round positioning pin 730 and is mounted on mounting plate 710, is equipped with and leads between mounting platform 720 and mounting plate 710
Electric block 770 is equipped with the lower electrode 760 being connected with conducting block 770 in the downside of mounting plate 710.
One is equipped on each welder 700 for the welding fixture by component clamping to be welded at an upper portion thereof
800, welding fixture 800 includes the quick change plate 810 being mounted on mounting platform 720, and 830 He of handle is equipped on quick change plate 810
Link block 820 is equipped with profiling block 840 on link block 820, and adjusting gasket is equipped between profiling block 840 and link block 820
850。
Welding machine 300 is used to be clamped in the component to be welded on welder 700 to by welding fixture 800 and weld
It connects, welding machine 300 is arranged on the other side of pedestal 100, passes through by the component that the detection of detection device 500 is completed before welding rotary
It is welded under the rotation to welding machine 300 of index table 200.
Enclosing is used to be located at the outside of rotary index table and welding machine, is equipped with drain hole in the front side of enclosing,
Blanking groove is equipped on the side of enclosing, enclosing is set on the base, and enclosing includes periphery, and periphery is set on the base, outside
It places and is equipped with coaming plate, be equipped with nut drawer in the front side of periphery, handle is equipped on nut drawer.
Detection device 500 is used to be clamped in front of the relay part to be welded on welder welds to by welding fixture before welding
It detects, detection device 500 is arranged on the other side of enclosing 400 before welding, and clamping force checking device is used for by rotary point
The chucking power that degree workbench drives rotation to the component to be welded of 300 lower section of welding machine is detected, and clamping force checking device is set
It sets on welding machine, inspection after welding device is used to carry out welding quality to the component by welding to detect, inspection after welding device
It is arranged on the side of enclosing 400 and is located at the top of blanking groove 440.
Touch control panel 600 is arranged on enclosing 400, and start button 610 is equipped on the downside of touch control panel 600,
Start button 610 and 600 communication connection of touch control panel, adopt the structure and the automatic projection welding system are facilitated to be started,
Improve welding efficiency.
PLC control system by electric control cabinet respectively with rotary index table 200, welder 700, weld clip
Tool 800, welding machine 300 weld preceding detection device 500, clamping force checking device and inspection after welding device communication connection, PLC control system
System and 600 communication connection of touch control panel.
It is equipped with safe grating 900, safe grating 900 and PLC control system communication connection in the two sides of drain hole 430,
The two sides of drain hole 430 are equipped with the grating protective cover 1000 being located on safe grating 900, and adopting the structure can ensure to grasp
Withdrawing grating safety zone as personnel could start, and effectively ensure the security performance of operator.
Working principle of the present invention is as follows:
Operator passes through drain hole 430 first and component to be welded is placed on welding fixture 800, then withdraws light
Start button 610 is pressed in grid safety zone, so that PLC control system is controlled rotary index table 200 and works, makes rotary point
Degree workbench 200 drives component to rotate clockwise 90 ° to next station, and detection device 500 is right before PLC control system control is welded
The nut specification of relay part to be welded is detected, and before welding after the completion of detection, PLC control system controls rotary index table
The component of 200 drive weldings rotates clockwise 90 ° to next station again, and PLC control system controls welding fixture 800 will
Component to be welded is clamped on welder 700, while PLC control system control clamping force checking device butt welding welding fixture
Chucking power is detected, and after the chucking power qualification for detecting welding fixture, PLC control system controls welding machine 300 to portion to be welded
Part is welded, and after the completion of component welding, PLC control system control index table 200 drives soldered component up time
Needle is rotated by 90 ° again, while PLC control system control inspection after welding device carries out welding quality inspection to soldered component
It surveys, the component for detecting welding quality qualification carries out blanking in the station, and a component welding is completed, and repeating the above movement can be continuous
It is welded.
The present invention effectively raises the degree of automation of the automatic projection welding system using the above structure in summary, can
Automatic welding is carried out to the component for needing to carry out projection welding, not only reduces the labor intensity of operator, and also improve portion
The welding precision and welding efficiency of part can effectively avoid operator from directly contacting with welding machine, avoid welding machine to operation
Personnel damage, while can also carry out full inspection to the component for completing welding, effectively avoid the underproof component of welding
It is flowed into subsequent processing.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent defines.
Claims (5)
1. a kind of automatic projection welding system, which is characterized in that including
One pedestal；
Single-revolution formula index table, the rotary index table are arranged on the side of pedestal, at described rotary point
It spends on workbench and is equipped with multiple welders along its circumferencial direction, one is equipped on each welder for will be to be welded
Component clamping welding fixture at an upper portion thereof；
One for being clamped in the welding machine that the component to be welded on welder is welded, the welding machine to by welding fixture
It is arranged on the other side of pedestal；
The enclosing in one outside for being located at rotary index table and welding machine is equipped with blowing in the front side of the enclosing
Mouthful, blanking groove is equipped on the side of the enclosing, the enclosing is set on the base；
One for filling detection before being clamped in the weldering detected before the relay part to be welded on welder is welded by welding fixture
It sets, detection device is arranged on the other side of enclosing before the weldering；
One for carrying out the chucking power for driving rotation to the component to be welded below welding machine by rotary index table
The clamping force checking device of detection, the clamping force checking device are arranged on welding machine；
One for carrying out the inspection after welding device that welding quality is detected, the inspection after welding device to the component by welding
It is arranged on the side of enclosing and is located at the top of blanking groove；
One touch control panel, the touch control panel are arranged on enclosing；
One PLC control system, the PLC control system are filled with rotary index table, welding respectively by electric control cabinet
It sets, welding fixture, welding machine, detection device, clamping force checking device and inspection after welding device communication connection before weldering, the PLC control
System processed and touch control panel communication connection.
2. a kind of automatic projection welding system as described in claim 1, it is characterised in that: the welder includes mounting plate and peace
Assembling platform, is equipped with felt pad between the mounting plate and rotary index table, and the mounting platform passes through round positioning
Pin installation on a mounting board, conducting block is equipped between the mounting platform and mounting plate, is equipped in the downside of the mounting plate
The lower electrode being connected with conducting block.
3. a kind of automatic projection welding system as described in claim 1, it is characterised in that: the welding fixture includes quick change plate,
The quick change plate is equipped with handle and link block, profiling block is equipped on the link block, in the profiling block and link block
Between be equipped with adjusting gasket.
4. a kind of automatic projection welding system as described in claim 1, it is characterised in that: the enclosing includes periphery, the periphery
It is set on the base, is placed outside described equipped with coaming plate, nut drawer is equipped in the front side of the periphery, in the nut drawer
It is equipped with handle.
5. a kind of automatic projection welding system as described in claim 1, it is characterised in that: be equipped with safety in the two sides of the drain hole
Grating, the safe grating and PLC control system communication connection are equipped in the two sides of the drain hole and are located on safe grating
Grating protective cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811216602.5A CN109175650B (en) | 2018-10-18 | 2018-10-18 | Automatic projection welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811216602.5A CN109175650B (en) | 2018-10-18 | 2018-10-18 | Automatic projection welding system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109175650A true CN109175650A (en) | 2019-01-11 |
| CN109175650B CN109175650B (en) | 2023-08-25 |
Family
ID=64946034
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811216602.5A Active CN109175650B (en) | 2018-10-18 | 2018-10-18 | Automatic projection welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109175650B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1778512A (en) * | 2004-11-25 | 2006-05-31 | 上海新松机器人自动化有限公司 | Projection welding method for machined iraurita pieces of robot |
| KR101134497B1 (en) * | 2011-08-26 | 2012-04-13 | 태정산업주식회사 | Automatic projection welding system for interworking with press |
| CN205111110U (en) * | 2015-10-20 | 2016-03-30 | 安徽鼎聚焊接科技有限公司 | Rotation automatic weld machine |
| CN207087127U (en) * | 2017-06-19 | 2018-03-13 | 上海夙臻机械制造有限公司 | Full automatic convex welding machine |
| CN207508502U (en) * | 2017-10-24 | 2018-06-19 | 天津七所高科技有限公司 | A kind of nut, bolt projection welding switching system |
-
2018
- 2018-10-18 CN CN201811216602.5A patent/CN109175650B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1778512A (en) * | 2004-11-25 | 2006-05-31 | 上海新松机器人自动化有限公司 | Projection welding method for machined iraurita pieces of robot |
| KR101134497B1 (en) * | 2011-08-26 | 2012-04-13 | 태정산업주식회사 | Automatic projection welding system for interworking with press |
| CN205111110U (en) * | 2015-10-20 | 2016-03-30 | 安徽鼎聚焊接科技有限公司 | Rotation automatic weld machine |
| CN207087127U (en) * | 2017-06-19 | 2018-03-13 | 上海夙臻机械制造有限公司 | Full automatic convex welding machine |
| CN207508502U (en) * | 2017-10-24 | 2018-06-19 | 天津七所高科技有限公司 | A kind of nut, bolt projection welding switching system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109175650B (en) | 2023-08-25 |
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