CN109162892B - Air compressor machine aircraft nose - Google Patents
Air compressor machine aircraft nose Download PDFInfo
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- CN109162892B CN109162892B CN201810968947.XA CN201810968947A CN109162892B CN 109162892 B CN109162892 B CN 109162892B CN 201810968947 A CN201810968947 A CN 201810968947A CN 109162892 B CN109162892 B CN 109162892B
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- 238000001816 cooling Methods 0.000 claims abstract description 83
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 230000017525 heat dissipation Effects 0.000 claims abstract description 33
- 230000000712 assembly Effects 0.000 claims abstract description 7
- 238000000429 assembly Methods 0.000 claims abstract description 7
- 238000007664 blowing Methods 0.000 claims description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 26
- 230000005855 radiation Effects 0.000 abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
- F04B39/0044—Pulsation and noise damping means with vibration damping supports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
- F04B39/064—Cooling by a cooling jacket in the pump casing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
- F04B39/066—Cooling by ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/122—Cylinder block
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M7/00—Details of attaching or adjusting engine beds, frames, or supporting-legs on foundation or base; Attaching non-moving engine parts, e.g. cylinder blocks
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Compressor (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及空压机领域,特别涉及一种空压机机头。The invention relates to the field of air compressors, and in particular to an air compressor head.
背景技术Background technique
空气压缩机也叫空压机,它是一种用于压缩气体的设备,空气压缩机是气源装置中的主体,它是将原动机(通常是电机)的机械能转换成气体压力能的装置,是压缩空气的气压发生装置。An air compressor, also known as an air compressor, is a device used to compress gas. The air compressor is the main body of the air source device. It is a device that converts the mechanical energy of the prime mover (usually a motor) into gas pressure energy. It is a compressed air pressure generating device.
授权公告号为CN205207068U的中国专利公开了一种空压机机头,其包括机架,机架内部设有电机,机架两端均设有用于压缩空气的泵头,泵头内设有冷却风扇,冷却风扇将空气吸入泵头内部并冷却泵头,每个泵头上部均设有三组用于压缩空气的气缸组件,气缸组件处在冷却风扇和电机之间,气缸组件靠近冷却风扇侧的侧面设有进气消音器,气缸组件远离冷却风扇侧的侧面设有出气口。A Chinese patent with authorization announcement number CN205207068U discloses an air compressor head, which includes a frame with a motor inside the frame, pump heads for compressing air at both ends of the frame, a cooling fan inside the pump head, the cooling fan sucks air into the pump head and cools the pump head, and three groups of cylinder assemblies for compressing air are provided on the upper part of each pump head. The cylinder assembly is located between the cooling fan and the motor, an air intake muffler is provided on the side of the cylinder assembly close to the cooling fan, and an air outlet is provided on the side of the cylinder assembly away from the cooling fan.
上述空压机工作时,主要通过电机带动气缸组件运动,实现对空气的压缩。但是当空压机工作时,气缸组件会产生大量的热量,此时通过冷却风扇进行散热降温,但是这种方法散热效果不佳,有待改进。When the above air compressor is working, the motor drives the cylinder assembly to move to achieve air compression. However, when the air compressor is working, the cylinder assembly will generate a lot of heat, which is then dissipated by a cooling fan. However, this method has a poor heat dissipation effect and needs to be improved.
发明内容Summary of the invention
本发明的目的是提供一种空压机机头,具有高散热性的效果。The purpose of the present invention is to provide an air compressor head with high heat dissipation effect.
本发明的上述技术目的是通过以下技术方案得以实现的:一种空压机机头,包括电机、位于所述电机两端的泵头以及设置于所述泵头上的气缸组件,两个所述气缸组件之间连通设置有一对气管,所述气缸组件顶部设置有若干均匀排布的散热翅片,相邻两个所述散热翅片之间均设置有间隙,所述间隙内嵌设有冷却管,多个所述冷却管的一端相互连通设置有进水管,另一端相互连通设置有出水管。The above technical purpose of the present invention is achieved through the following technical solutions: an air compressor head, including a motor, a pump head located at both ends of the motor and a cylinder assembly arranged on the pump head, a pair of air pipes are connected between the two cylinder assemblies, a plurality of evenly arranged cooling fins are arranged on the top of the cylinder assembly, a gap is provided between each adjacent two cooling fins, a cooling pipe is embedded in the gap, one end of the plurality of cooling pipes are interconnected with a water inlet pipe, and the other end are interconnected with a water outlet pipe.
通过采用上述技术方案,当空压机机头工作时,启动电机,电机泵头以及气缸组件内的各组成部分往复工作,实现对空气的压缩。同时当空压机机头工作时,通过散热翅片的热辐射原理对气缸组件进行散热降温,再将冷水注入进水管内,进水管内的冷水流入多个冷却管内后,利用水的热交换原理对气缸组件进行冷却降温,最后冷却过气缸组件的废水汇集于出水管内,再沿着出水管排出。通过散热翅片的热辐射原理以及冷水的热交换原理共同对气缸组件进行冷却降温,提高了其冷却效率以及冷却效果,达到了高冷却性、高散热性的效果。By adopting the above technical solution, when the air compressor head is working, the motor is started, and the motor pump head and the various components in the cylinder assembly work reciprocatingly to achieve air compression. At the same time, when the air compressor head is working, the cylinder assembly is cooled down by the heat radiation principle of the heat dissipation fins, and then cold water is injected into the water inlet pipe. After the cold water in the water inlet pipe flows into multiple cooling pipes, the cylinder assembly is cooled down by the heat exchange principle of water. Finally, the waste water that has cooled the cylinder assembly is collected in the outlet pipe and then discharged along the outlet pipe. The cylinder assembly is cooled down by the heat radiation principle of the heat dissipation fins and the heat exchange principle of cold water, which improves its cooling efficiency and cooling effect, and achieves the effects of high cooling and high heat dissipation.
本发明的进一步设置为:所述冷却管的材质为紫铜材质。The present invention is further configured as follows: the cooling tube is made of copper.
通过采用上述技术方案,因为紫铜材质具有抗腐蚀能力强、导热性好、成本低等优点,因此才有紫铜材质的冷却管可大幅度的提高冷却管的冷却效率以及冷却效果,进而进一步达到了高冷却性、高散热性的效果。By adopting the above technical solution, since copper has the advantages of strong corrosion resistance, good thermal conductivity and low cost, the cooling pipe made of copper can greatly improve the cooling efficiency and cooling effect of the cooling pipe, thereby further achieving the effect of high cooling and high heat dissipation.
本发明的进一步设置为:所述冷却管的底壁以及顶壁均设置有多个呈相互交错设置的折流板。The present invention is further configured as follows: the bottom wall and the top wall of the cooling pipe are both provided with a plurality of baffles which are arranged in a staggered manner.
通过采用上述技术方案,通过设置折流板改变冷水的流向,提高冷水在冷却管内的流动速度,并迫使冷水按规定路程多次横向通过冷却管,增强冷水的湍流程度,提高了冷却管的冷却效率以及冷却效果。By adopting the above technical solution, the flow direction of cold water is changed by setting baffles, the flow speed of cold water in the cooling pipe is increased, and the cold water is forced to pass through the cooling pipe horizontally multiple times along a specified distance, thereby enhancing the turbulence of the cold water and improving the cooling efficiency and cooling effect of the cooling pipe.
本发明的进一步设置为:所述电机的外壁包覆有中空的冷却套,所述冷却套上设置有分别连通于所述进水管与所述出水管的连接管。The present invention is further configured as follows: an outer wall of the motor is covered with a hollow cooling jacket, and the cooling jacket is provided with connecting pipes respectively connected to the water inlet pipe and the water outlet pipe.
通过采用上述技术方案,当进水管内注入冷水时,进水管内的一部分冷水将沿着连接管流入冷却套内,进而利用水的热交换原理对电机进行冷却降温。最后冷却过电机的废水沿着另一根连接管汇集于出水管内,最后沿着出水管排出,使得整个空压机机头进一步达到了高冷却性、高散热性的效果。By adopting the above technical solution, when cold water is injected into the water inlet pipe, part of the cold water in the water inlet pipe will flow into the cooling jacket along the connecting pipe, and then cool the motor by using the heat exchange principle of water. Finally, the waste water that has cooled the motor will be collected in the water outlet pipe along another connecting pipe, and finally discharged along the water outlet pipe, so that the entire air compressor head can further achieve the effect of high cooling and high heat dissipation.
本发明的进一步设置为:所述泵头的内部设置有冷却风扇,所述泵头侧壁设置有多个排气槽。The present invention is further configured as follows: a cooling fan is provided inside the pump head, and a plurality of exhaust grooves are provided on a side wall of the pump head.
通过采用上述技术方案,当电机工作时,电机带动冷却风扇转动,此时通过冷却风扇将外界的冷空气吸入泵头内,利用冷空气对泵头冷却降温,进一步达到了高冷却性、高散热性的效果。同时将带有热量的废气沿着排气槽排出,进而避免带有热量的空气进入气缸组件内影响气缸组件正常工作。By adopting the above technical solution, when the motor is working, the motor drives the cooling fan to rotate, and at this time, the cooling fan draws cold air from the outside into the pump head, and uses the cold air to cool the pump head, further achieving the effect of high cooling and high heat dissipation. At the same time, the waste gas with heat is discharged along the exhaust groove, thereby preventing the hot air from entering the cylinder assembly and affecting the normal operation of the cylinder assembly.
本发明的进一步设置为:所述冷却管的外壁与所述散热翅片的侧壁之间设置有流道,所述泵头侧壁设置有吹气管,所述吹气管上设置有若干朝向所述流道方向设置的吹气孔。The present invention is further configured as follows: a flow channel is provided between the outer wall of the cooling tube and the side wall of the heat dissipation fin, an air blowing pipe is provided on the side wall of the pump head, and a plurality of air blowing holes arranged toward the flow channel are provided on the air blowing pipe.
通过采用上述技术方案,当冷却风扇转动工作时,风扇吸入的一部分冷空气将会流入吹气管内,再沿着吹气孔吹至冷却管外壁与散热翅片侧壁之间形成的流道内,进而增大了散热翅片表面的空气流动速率,进一步提高了散热翅片的散热效果,再一步达到了高冷却性、高散热性的效果。By adopting the above technical solution, when the cooling fan rotates, a part of the cold air sucked in by the fan will flow into the air blowing pipe, and then blow along the air blowing hole to the flow channel formed between the outer wall of the cooling pipe and the side wall of the heat dissipation fin, thereby increasing the air flow rate on the surface of the heat dissipation fin, further improving the heat dissipation effect of the heat dissipation fin, and further achieving the effect of high cooling and high heat dissipation.
本发明的进一步设置为:所述泵头的下端外壁设置有支撑座,所述支撑座上螺纹连接有支撑杆,所述支撑杆的下端面设置有支撑垫。The present invention is further configured as follows: a support seat is provided on the outer wall of the lower end of the pump head, a support rod is threadedly connected to the support seat, and a support pad is provided on the lower end surface of the support rod.
通过采用上述技术方案,当需要固定空压机机头的地面不平整时,推动支撑垫带动支撑杆转动,实现了支撑垫的向上或向下运动,并且直至所有支撑垫均稳定的抵触于地面后,将支撑垫固定于地面,进而使得整个空压机机头工作时可以一直处于水平状态,避免空压机机头发生倾斜,提高了空压机机头工作时的稳定性以及高可靠性。By adopting the above technical solution, when the ground where the air compressor head needs to be fixed is uneven, the support pad is pushed to drive the support rod to rotate, thereby realizing the upward or downward movement of the support pad, and until all the support pads are stably in contact with the ground, the support pad is fixed to the ground, so that the entire air compressor head can be kept in a horizontal state during operation, avoiding the air compressor head from tilting, thereby improving the stability and high reliability of the air compressor head during operation.
本发明的进一步设置为:所述支撑垫的外壁设置有多个嵌入槽。The present invention is further configured as follows: the outer wall of the support pad is provided with a plurality of embedding grooves.
通过采用上述技术方案,当旋动支撑垫时,可将刚性的管状或杆状的驱动件插入嵌入槽内,利用杠杆原理推动驱动件带动支撑垫转动,使得支撑垫的调节更加方便快捷、省时省力。By adopting the above technical solution, when the support pad is rotated, a rigid tubular or rod-shaped driving member can be inserted into the embedding groove, and the driving member is pushed by the lever principle to drive the support pad to rotate, making the adjustment of the support pad more convenient, quick, time-saving and labor-saving.
本发明的进一步设置为:所述支撑杆包括与所述支撑垫相互定的第一杆体、螺纹连接于所述支撑座的第二杆体,所述第一杆体的上端面设置有供所述第二杆体插接滑移的滑动孔,所述第二杆体的下端面与所述滑动孔的底壁之间固定有减震弹簧。The present invention is further configured as follows: the support rod includes a first rod body fixed to the support pad and a second rod body threadedly connected to the support seat; the upper end surface of the first rod body is provided with a sliding hole for the second rod body to be inserted and slid; a shock-absorbing spring is fixed between the lower end surface of the second rod body and the bottom wall of the sliding hole.
通过采用上述技术方案,当空压机机头工作时,电机将会带动泵头上下晃动,此时泵头带动支撑座运动,泵头带动第二杆体沿着第一杆体上的滑动孔内壁上下滑动,同时压动减震弹簧压缩,与此同时减震弹簧自身的回弹力消除第二杆体的压力,进而起到了很好的减震效果,提高了整个空压机机头工作时的稳定性,进一步达到了高稳定性、高可靠性的效果。By adopting the above technical solution, when the air compressor head is working, the motor will drive the pump head to swing up and down. At this time, the pump head drives the support seat to move, and the pump head drives the second rod body to slide up and down along the inner wall of the sliding hole on the first rod body, while pressing the shock-absorbing spring to compress. At the same time, the rebound force of the shock-absorbing spring itself eliminates the pressure of the second rod body, thereby achieving a good shock-absorbing effect, improving the stability of the entire air compressor head when working, and further achieving the effect of high stability and high reliability.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
1.通过散热翅片的热辐射原理以及冷却管的热交换原理共同对气缸组件进行冷却降温,提高了整个空压机机头的冷却效率以及冷却效果,使其达到了高冷却性、高散热性的效果;1. The cylinder assembly is cooled by the heat radiation principle of the heat dissipation fins and the heat exchange principle of the cooling pipe, which improves the cooling efficiency and cooling effect of the entire air compressor head, achieving high cooling and high heat dissipation effects;
2.通过设置冷却套对电机进行冷却降温,又通过冷却风扇对泵头进行冷却降温,使得整个空压机机头进一步达到了高冷却性、高散热性的效果;2. The motor is cooled by the cooling jacket, and the pump head is cooled by the cooling fan, so that the whole air compressor head can further achieve the effect of high cooling and high heat dissipation;
3.通过设置吹气管增大散热翅片表面的空气流动速率,进一步提高了散热翅片的散热效率以及散热效果;3. The air flow rate on the surface of the heat sink fins is increased by setting an air blowing pipe, thereby further improving the heat dissipation efficiency and heat dissipation effect of the heat sink fins;
4.通过设置高度可调节的支撑垫使得上述空压机机头可以应用于不平整的地面,同时通过设置具有减震结构的支撑杆提高了整个空压机工作时的稳定性,达到了高稳定性、高可靠性的效果。4. By providing a height-adjustable support pad, the air compressor head can be used on uneven ground. At the same time, by providing a support rod with a shock-absorbing structure, the stability of the entire air compressor during operation is improved, achieving the effect of high stability and high reliability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是实施例的结构示意图;Fig. 1 is a schematic structural diagram of an embodiment;
图2是图1中A处的局部放大图;FIG2 is a partial enlarged view of point A in FIG1;
图3是实施例的支撑杆的结构示意图;FIG3 is a schematic structural diagram of a support rod according to an embodiment of the present invention;
图4是实施例的电机、泵体、气缸组件的连接关系示意图;4 is a schematic diagram of the connection relationship between the motor, pump body, and cylinder assembly of the embodiment;
图5是实施例的冷却管的内部结构示意图。FIG. 5 is a schematic diagram of the internal structure of the cooling pipe of the embodiment.
附图标记:1、电机;11、冷却套;12、连接管;2、泵头;21、冷却风扇;22、排气槽;23、吹气管;24、吹气孔;3、气缸组件;31、气管;32、散热翅片;33、间隙;4、支撑座;5、支撑杆;51、第一杆体;52、第二杆体;53、滑动孔;54、减震弹簧;6、支撑垫;61、嵌入槽;7、冷却管;71、折流板;72、进水管;73、出水管。Figure numerals: 1. Motor; 11. Cooling jacket; 12. Connecting pipe; 2. Pump head; 21. Cooling fan; 22. Exhaust groove; 23. Blowing pipe; 24. Blowing hole; 3. Cylinder assembly; 31. Air pipe; 32. Cooling fin; 33. Gap; 4. Support seat; 5. Support rod; 51. First rod body; 52. Second rod body; 53. Sliding hole; 54. Shock-absorbing spring; 6. Support pad; 61. Embedded groove; 7. Cooling pipe; 71. Baffle; 72. Water inlet pipe; 73. Water outlet pipe.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention is further described in detail below in conjunction with the accompanying drawings.
一种空压机机头,如图1、图2所示,包括电机1、位于电机1两端的泵头2以及设置于泵头2上的气缸组件3,两个气缸组件3之间连通设置有一对气管31(参见图4)。泵头2的下端外壁设置有支撑座4,支撑座4上螺纹连接有支撑杆5,支撑杆5的下端面设置有支撑垫6,支撑垫6的外壁设置有多个嵌入槽61。An air compressor head, as shown in FIG1 and FIG2, includes a motor 1, a pump head 2 located at both ends of the motor 1, and a cylinder assembly 3 arranged on the pump head 2, and a pair of air pipes 31 (see FIG4) are arranged between the two cylinder assemblies 3. A support seat 4 is arranged on the outer wall of the lower end of the pump head 2, a support rod 5 is threadedly connected to the support seat 4, a support pad 6 is arranged on the lower end surface of the support rod 5, and a plurality of embedding grooves 61 are arranged on the outer wall of the support pad 6.
当使用上述空压机机头时,将空压机机头放置于地面,然后将刚性的铁杆或铁管插入嵌入槽61内,推动铁杆或铁管带动支撑垫6转动,支撑垫6带动支撑杆5转动,进而实现了支撑垫6的向上或向下运动,直至所有支撑垫6均稳定的抵触于地面后,将支撑垫6固定于地面。When using the above-mentioned air compressor head, place the air compressor head on the ground, then insert a rigid iron rod or iron pipe into the embedding groove 61, push the iron rod or iron pipe to drive the support pad 6 to rotate, and the support pad 6 drives the support rod 5 to rotate, thereby realizing the upward or downward movement of the support pad 6, until all the support pads 6 are stably in contact with the ground, and then the support pads 6 are fixed to the ground.
当空压机机头工作时,启动电机1,电机1带动泵头2内的曲轴(图中未示出)旋转,通过曲轴带动气缸组件3内的活塞(图中未示出)往复运动,即实现对空气的压缩。When the air compressor head is working, the motor 1 is started, and the motor 1 drives the crankshaft (not shown in the figure) in the pump head 2 to rotate, and the crankshaft drives the piston (not shown in the figure) in the cylinder assembly 3 to reciprocate, thereby compressing the air.
如图3所示,支撑杆5包括与支撑垫6相互定的第一杆体51、螺纹连接于支撑座4的第二杆体52,第一杆体51的上端面设置有供第二杆体52插接滑移的滑动孔53,第二杆体52的下端面与滑动孔53的底壁之间固定有减震弹簧54。As shown in Figure 3, the support rod 5 includes a first rod body 51 fixed to the support pad 6 and a second rod body 52 threadedly connected to the support seat 4. The upper end surface of the first rod body 51 is provided with a sliding hole 53 for the second rod body 52 to be inserted and slid. A shock-absorbing spring 54 is fixed between the lower end surface of the second rod body 52 and the bottom wall of the sliding hole 53.
当空压机机头工作时,电机1(参见图1)将会带动泵头2(参见图1)上下晃动,此时泵头2带动支撑座4运动,泵头2带动第二杆体52沿着第一杆体51上的滑动孔53内壁上下滑动,同时压动减震弹簧54压缩,与此同时减震弹簧54自身的回弹力消除第二杆体52的压力,进而起到了很好的减震效果,提高了整个空压机机头工作时的稳定性,达到了高稳定性、高可靠性的效果。When the air compressor head is working, the motor 1 (see Figure 1) will drive the pump head 2 (see Figure 1) to shake up and down. At this time, the pump head 2 drives the support seat 4 to move, and the pump head 2 drives the second rod body 52 to slide up and down along the inner wall of the sliding hole 53 on the first rod body 51, and at the same time compresses the shock-absorbing spring 54. At the same time, the rebound force of the shock-absorbing spring 54 itself eliminates the pressure of the second rod body 52, thereby achieving a good shock-absorbing effect, improving the stability of the entire air compressor head when working, and achieving the effect of high stability and high reliability.
如图1、图4所示,气缸组件3顶部设置有若干均匀排布的散热翅片32,相邻两个散热翅片32之间均设置有间隙33,间隙33内嵌设有紫铜材质的冷却管7,冷却管7的底壁以及顶壁均设置有多个呈相互交错设置的折流板71(参见图5)。多个冷却管7的一端相互连通设置有进水管72,另一端相互连通设置有出水管73。电机1的外壁包覆有中空的冷却套11,冷却套11上设置有分别连通于进水管72与出水管73的连接管12。As shown in Figures 1 and 4, a plurality of evenly arranged heat dissipation fins 32 are arranged on the top of the cylinder assembly 3, and a gap 33 is arranged between two adjacent heat dissipation fins 32. A cooling tube 7 made of copper is embedded in the gap 33, and a plurality of baffles 71 arranged in an interlaced manner are arranged on the bottom wall and the top wall of the cooling tube 7 (see Figure 5). A water inlet pipe 72 is arranged at one end of the plurality of cooling tubes 7, and a water outlet pipe 73 is arranged at the other end. The outer wall of the motor 1 is covered with a hollow cooling jacket 11, and a connecting pipe 12 is arranged on the cooling jacket 11, which is respectively connected to the water inlet pipe 72 and the water outlet pipe 73.
当气缸组件3工作时,通过散热翅片32的热辐射原理对气缸组件3进行散热降温,同时将冷水沿着进水管72通入,进水管72内的一部分冷水流入多个冷却管7内后,利用水的热交换原理对气缸组件3进行冷却降温。同时进水管72内的另一部分冷水沿着连接管12流入冷却套11内,利用水的热交换原理对电机1进行冷却降温。最后冷却过气缸组件3与电机1的废水一同汇集于出水管73内,沿着出水管73排出即可,进而利用水冷达到了高冷却性、高散热性的效果。When the cylinder assembly 3 is working, the heat radiation principle of the heat dissipation fins 32 is used to dissipate heat and cool the cylinder assembly 3. At the same time, cold water is introduced along the water inlet pipe 72. After a part of the cold water in the water inlet pipe 72 flows into the multiple cooling pipes 7, the heat exchange principle of water is used to cool the cylinder assembly 3. At the same time, another part of the cold water in the water inlet pipe 72 flows into the cooling jacket 11 along the connecting pipe 12, and the heat exchange principle of water is used to cool the motor 1. Finally, the waste water that has cooled the cylinder assembly 3 and the motor 1 is collected in the water outlet pipe 73 and discharged along the water outlet pipe 73, thereby achieving the effect of high cooling and heat dissipation by water cooling.
如图1所示,泵头2的内部设置有冷却风扇21,泵头2侧壁设置有多个排气槽22,冷却管7的外壁与散热翅片32的侧壁之间设置有流道,泵头2侧壁设置有吹气管23,吹气管23上设置有若干朝向流道方向设置的吹气孔24。As shown in Figure 1, a cooling fan 21 is provided inside the pump head 2, a plurality of exhaust grooves 22 are provided on the side wall of the pump head 2, a flow channel is provided between the outer wall of the cooling tube 7 and the side wall of the heat dissipation fin 32, and an air blowing pipe 23 is provided on the side wall of the pump head 2. A plurality of air blowing holes 24 arranged toward the direction of the flow channel are provided on the air blowing pipe 23.
当电机1工作时,电机1带动冷却风扇21转动,此时通过冷却风扇21将外界的冷空气吸入泵头2内,同时将带有热量的废气沿着排气槽22排出,进而避免带有热量的空气进入气缸组件3内影响气缸组件3正常工作。同时风扇吸入的一部分冷空气将会流入吹气管23内,再沿着吹气孔24吹至冷却管7外壁与散热翅片32侧壁之间形成的流道内,进而增大了散热翅片32表面的空气流动速率,进一步提高了散热翅片32的散热效果。When the motor 1 is working, the motor 1 drives the cooling fan 21 to rotate, and the cooling fan 21 sucks the cold air from the outside into the pump head 2, and at the same time, the waste gas with heat is discharged along the exhaust groove 22, thereby preventing the hot air from entering the cylinder assembly 3 and affecting the normal operation of the cylinder assembly 3. At the same time, a part of the cold air sucked by the fan will flow into the blowing pipe 23, and then blow along the blowing hole 24 to the flow channel formed between the outer wall of the cooling pipe 7 and the side wall of the heat dissipation fin 32, thereby increasing the air flow rate on the surface of the heat dissipation fin 32, and further improving the heat dissipation effect of the heat dissipation fin 32.
工作原理:当使用上述空压机机头时,启动电机1,电机1带动泵头2内的曲轴旋转,再通过曲轴带动气缸组件3内的活塞往复运动,即实现对空气的压缩。当空压机机头工作时,通过冷水的热交换远离对气缸组件3以及电机1进行冷却降温,通过通过冷却风扇21对泵头2进行冷却降温,使得上述空压机机头达到了高冷却性、高散热性的效果。Working principle: When the above-mentioned air compressor head is used, the motor 1 is started, and the motor 1 drives the crankshaft in the pump head 2 to rotate, and then the crankshaft drives the piston in the cylinder assembly 3 to reciprocate, thereby achieving air compression. When the air compressor head is working, the cylinder assembly 3 and the motor 1 are cooled by heat exchange with cold water, and the pump head 2 is cooled by the cooling fan 21, so that the above-mentioned air compressor head achieves the effect of high cooling and high heat dissipation.
具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。The specific embodiments are merely explanations of the present invention and are not limitations of the present invention. After reading this specification, those skilled in the art may make modifications to the embodiments without any creative contribution as needed. However, such modifications are protected by the patent law as long as they are within the scope of the claims of the present invention.
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| CN110173418B (en) * | 2019-01-10 | 2024-11-08 | 苏州欧圣电气股份有限公司 | Air compression pump and air compressor |
| CN110486251B (en) * | 2019-09-27 | 2024-11-15 | 天津联科思创科技发展有限公司 | An oil-free air compressor with integrated exhaust cooling and pressure stabilization functions |
| CN110878744B (en) * | 2019-10-24 | 2021-07-20 | 浙江藤井空压机有限公司 | An air compressor head |
| CN112012921B (en) * | 2020-08-29 | 2022-04-12 | 芜湖西南机械有限公司 | Plunger pump that radiating effect is good |
| CN113738614B (en) * | 2021-09-10 | 2022-11-29 | 山东爱景节能科技有限公司 | Waste heat recycling mechanism of air compressor unit |
| CN117028205A (en) * | 2023-08-17 | 2023-11-10 | 盐城联丰机电有限公司 | Air compressor head cooling device and cooling method |
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Effective date of registration: 20241025 Address after: No. 118 Xicheng Road, Zeguo Town, Wenling City, Taizhou City, Zhejiang Province (Floors 1-3, West of Building 3, Zhejiang Green Beauty Pump Technology Co., Ltd.) Patentee after: Zhejiang Tengjing Electromechanical Technology Co.,Ltd. Country or region after: China Address before: Shankeng Industrial Zone, Zeguo Town, Wenling City, Taizhou City, Zhejiang Province Patentee before: ZHEJIANG TENGJING AIR COMPRESSOR Co.,Ltd. Country or region before: China |