CN107143483A - A kind of oil-free twin-tub air compressor machine - Google Patents
A kind of oil-free twin-tub air compressor machine Download PDFInfo
- Publication number
- CN107143483A CN107143483A CN201710489438.4A CN201710489438A CN107143483A CN 107143483 A CN107143483 A CN 107143483A CN 201710489438 A CN201710489438 A CN 201710489438A CN 107143483 A CN107143483 A CN 107143483A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- air
- compressor machine
- valve plate
- connecting rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000006835 compression Effects 0.000 claims abstract description 16
- 238000007906 compression Methods 0.000 claims abstract description 16
- 235000004443 Ricinus communis Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 210000002683 foot Anatomy 0.000 description 4
- 238000007789 sealing Methods 0.000 description 2
- 240000000528 Ricinus communis Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 230000003584 silencer Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/005—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders with two cylinders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/102—Adaptations or arrangements of distribution members the members being disc valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/122—Cylinder block
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B41/00—Pumping installations or systems specially adapted for elastic fluids
- F04B41/02—Pumping installations or systems specially adapted for elastic fluids having reservoirs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
The present invention refers in particular to a kind of oil-free twin-tub air compressor machine, belong to air compressor machine technical field, including air accumulator and compression cylinder component, compression cylinder component is made up of dual-axle motor and two cylinders, two air cylinder structures are identical, and two connected by connecting tube between cylinder, connecting rod is provided with the cylinder, the drive shaft connection of connecting rod one end and dual-axle motor, the other end is provided with piston, guide ring is provided between the end of the connecting rod and piston, the cylinder upper end is provided with valve plate, the lower surface of the valve plate is provided with air-intake valve plate, upper surface is provided with outlet valve block, limited block is provided with above the outlet valve block, the stroke of the outlet valve block is less than the stroke of air-intake valve plate, radiating ribs are provided with the outside of the cylinder body of the cylinder.The present invention can improve pressure value, and by the radiating of cylinder itself, effectively prevent and burst because cylinder block temperature is too high, improve security, and extend service life.
Description
Technical field
The invention belongs to air compressor machine technical field, it is related to a kind of air compressor machine for improving compression ratio, refers in particular to a kind of oil-free twin-tub
Air compressor machine.
Background technology
The operation principle of air compressor machine generally directly drives compressor by motor, bent axle is produced rotary motion, drives
Connecting rod makes piston produce reciprocating motion, causes volume of cylinder to change.Due to the change of inner pressure of air cylinder, air is made by intake valve
Enter cylinder by air cleaner (silencer), in compression travel, due to the diminution of volume of cylinder, compressed air is by row
The effect of air valve, through blast pipe, check valve (check-valves) enters air accumulator, when pressure at expulsion reaches rated pressure 0.7MPa by
Pressure switch is controlled and autostop.When reservoir pressure is down to 0.5--0.6MPa, pressure switch couples startup automatically.
Conventional air compressor machine, produces maximum pressure probably in 8.6Kg/cm in the market2, if it is desired to improve pressure
Value is, it is necessary to improve compression ratio, and pressure rise can allow the density of gas to become big, and intermolecular distance also just diminishes, and temperature also can
Rise, easily makes cylinder burst, in order to avoid the generation of accident, generally using two-stage compression by the way of improve pressure, have
Body mode of operation is that gas enters in the first cylinder, after compression, into the second cylinder, passes through secondary further pressure
The pressure value of gas is improved after contracting, then the gas after compression is passed through in air accumulator, the shortcoming of which is every grade of stream
Amount is less than normal, reaches specified pressure value duration, efficiency is low.
The content of the invention
It is an object of the invention to provide it is a kind of by one stage of compression with regard to the oil-free twin-tub air compressor machine of pressure value can be improved.
The object of the present invention is achieved like this：A kind of oil-free twin-tub air compressor machine, including air accumulator and compression cylinder component, pressure
Contracting cylinder component is made up of dual-axle motor and two cylinders, and two air cylinder structures are identical, and connected between two cylinders by connecting tube,
Wherein, connecting rod is provided with the cylinder, the drive shaft connection of connecting rod one end and dual-axle motor, the other end is provided with piston, institute
State and guide ring is provided between the end of connecting rod and piston, connecting rod reciprocating effect in cylinder can be improved by guide ring
Rate, reduces abrasion, and the cylinder upper end is provided with valve plate, and the lower surface of the valve plate is provided with air-intake valve plate, and upper surface is set
Have and limited block is provided with above outlet valve block, the outlet valve block, the stroke of the outlet valve block is less than the row of air-intake valve plate
Journey, gas outlet when outlet valve block is opened, which is less than on the outside of air inlet when air-intake valve plate is opened, the cylinder body of the cylinder, to be provided with
Radiating ribs.
Fan and crank are provided with order to accelerate to be provided with outside the radiating of cylinder, the cylinder in casing, the casing,
The drive shaft of the dual-axle motor is connected with fan and crank, and the crank is connected with the connecting rod.
The piston can produce noise during acting, so being provided with noise reduction on the air inlet of the casing
Device, air enters cylinder by muffler.
For security consideration, pressure control device is provided with the air accumulator, both are connected by off-load pipe, the pressure
Force control device includes pressure gauge, pressure switch, safety valve and vent valve, and the safety valve and vent valve are arranged on the pressure
In switch.When pressure at expulsion reaches rated pressure by pressure switch control and autostop, pressed when reservoir pressure is down to
The automatic connection of power switch starts.
After air is compressed, intermolecular distance can diminish, and the aqueous vapor in air can also be condensed into liquid because of compression, described
The bottom of the air accumulator is provided with draining valve, can periodically by air accumulator water discharge, it is ensured that air accumulator safety with
And more useful spaces.
The present invention is prominent and beneficial compared with prior art to be had the technical effect that：In the effective stroke of piston, due to outlet
Gas outlet when valve block is opened is less than air inlet when air-intake valve plate is opened, and the gas flow into air accumulator diminishes, and is pressed
The gas unit quantity of contracting is identical, so that the pressure that gas enters air accumulator increases, has reached the purpose for improving pressure value, and lead to
The radiating of cylinder itself is crossed, effectively prevent and burst because cylinder block temperature is too high, improve security, and extends and makes
Use the life-span.
Brief description of the drawings
Fig. 1 is the exploded perspective view of the present invention；
In figure：1- fan housings, 2- fans, 3- left box bodies, 4- connecting rods, 5- guide rings, 6- pistons, 7- cylinders, 8- cylinder seals
Circle, 9- cylinder cap sealing rings, 10- cylinder caps, 11- mufflers, 12- connecting tubes, 13- elbows, 14- limited blocks, 15- outlet valve blocks, 16-
Valve plate, 17- air-intake valve plates, 18- radiating ribs, 19- cranks, 20- right cases, 21- stators, 22- rotors, 23- air accumulators, 24- is high
Pressure pipe, 25- off-load pipes, 26- triple valves, 27- pressure gauges, 28- safety valves, 29- pressure switches, 30- vent valves, 31- castors,
32- castor screws, 33- draining valves, 34- foots pad, 35- foot pad bolts.
Embodiment
With specific embodiment, the invention will be further described below in conjunction with the accompanying drawings, referring to Fig. 1：A kind of oil-free twin-tub pneumatics
Machine, including air accumulator 23 and compression cylinder component, the bottom end of the air accumulator 23 are provided with foot pad 34, pass through foot pad bolt 35
It is fixed on air accumulator 23, the other end is provided with castor 31, and is fixed on by castor screw 32 support of the bottom of air accumulator 23
On, compression cylinder component is made up of dual-axle motor and two cylinders 7, and dual-axle motor includes rotor 22 and stator 21, two knots of cylinder 7
Structure is identical, and inside need not add lubricating oil, and be separately mounted in left box body 3 and right case 20, and passes through between two cylinders 7
Connecting tube 12 is connected.
Wherein, fan 1 and crank 19, the driving of the dual-axle motor are provided with the left box body 3 and right case 20
Axle is extended in left box body 3 and right case 20 to both sides respectively, and is connected with fan 1 and crank 19, is provided with the cylinder 7
Connecting rod 4, one end of connecting rod 4 is connected with being provided with the crank 19 of bearing, and the other end is provided with piston 6, the end of the connecting rod 4 and work
Guide ring 5 is provided between plug 6, the reciprocating efficiency in cylinder 7 of connecting rod 4 can be improved by guide ring 5, mill is reduced
Damage, the upper end of cylinder 7, which is provided with valve plate 16, valve plate 16, is provided with cylinder seal circle 8, the lower surface of the valve plate 16 is set
There is air-intake valve plate 17, upper surface is provided with outlet valve block 15, when piston 6 does work, air-intake valve plate 17 and the meeting of outlet valve block 15
Alternately open and close, the top of the outlet valve block 15 is provided with limited block 14, the stroke of the outlet valve block 15 be less than into
The stroke of air valve plate 17, gas outlet when outlet valve block 15 is opened is less than air inlet when air-intake valve plate 17 is opened, the cylinder 7
Cylinder body on the outside of be provided with radiating ribs 18, the do work heat of generation of piston 6 can be dissipated in time.Piston 6 is moved to down only
During point, air-intake valve plate 17 is descending to be opened, and outlet valve block 15 is closed, when piston 6 moves to top dead centre, the gas quilt in cylinder 7
Compression, air-intake valve plate 17 is closed, and outlet valve block 15 is up to be opened, due to the effect of limited block 14, the up row of outlet valve block 15
Journey shortens, and gas outlet is less than the air inlet of air-intake valve plate 17, and the flow that gas is compressed into air accumulator 23 diminishes, so as to improve
The pressure of gas, by above-mentioned technical proposal can bring up to 14Kg/cm by pressure value2, and two cylinders 7 alternately do
Work(, can greatly improve efficiency.
Left box body 3 and right case 20 upper end, which is provided with cylinder cap 10, cylinder cap 10, is lined with cylinder cap sealing ring 9, described
Muffler 11 is installed, air enters in cylinder 7 after the filtering of muffler 11 on the air inlet of cylinder cap 10.Set on cylinder cap 10
Have and elbow 13 is installed on gas outlet, gas outlet, and connected by high-voltage tube 24 with air accumulator 23, is provided with air accumulator 23
Triple valve 26, high-voltage tube 24 is connected with triple valve 26, and triple valve 26 is check valve, can only be along threeway by the gas of high-voltage tube 24
Valve 26 enters in air accumulator 23, and the another port of triple valve 26 is connected with off-load pipe 25, and pressure is provided with the air accumulator 23
Control device, both are connected by off-load pipe 25, and the pressure control device includes pressure gauge 27, pressure switch 29, safety valve
28 and vent valve 30, the safety valve 28 and vent valve 30 are arranged in the pressure switch 29.When pressure at expulsion reaches maximum
Control safety valve 28 to start and autostop by pressure switch 29 at 1.1 times of pressure value, pressed when the pressure of air accumulator 23 declines
Automatically connection starts power switch 29, and piston 6 starts acting, and pressure is supplemented into air accumulator 23.
The ponding in discharge air accumulator 23, draining valve 33 is provided with its bottom for convenience.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore：It is all according to
The equivalence changes that structure, shape, the principle of the present invention is done, all should be covered by within protection scope of the present invention.
Claims (5)
1. a kind of oil-free twin-tub air compressor machine, including air accumulator and compression cylinder component, compression cylinder component is by dual-axle motor and two gas
Cylinder is constituted, and two air cylinder structures are identical, and connected between two cylinders by connecting tube, it is characterised in that：Set in the cylinder
Have a connecting rod, the drive shaft of connecting rod one end and dual-axle motor is connected, the other end is provided with piston, the end and piston of the connecting rod it
Between be provided with guide ring, the cylinder upper end is provided with valve plate, and the lower surface of the valve plate is provided with air-intake valve plate, and upper surface is set
It is equipped with above outlet valve block, the outlet valve block and is provided with limited block, the stroke of the outlet valve block is less than air-intake valve plate
Radiating ribs are provided with the outside of stroke, the cylinder body of the cylinder.
2. a kind of oil-free twin-tub air compressor machine according to claim 1, it is characterised in that：Case is provided with outside the cylinder
Fan and crank are provided with body, the casing, the drive shaft of the dual-axle motor is connected with fan and crank, the crank with
The connecting rod connection.
3. a kind of oil-free twin-tub air compressor machine according to claim 2, it is characterised in that：Set on the air inlet of the casing
There is muffler.
4. a kind of oil-free twin-tub air compressor machine according to claim 1 or 2, it is characterised in that：It is provided with the air accumulator
Pressure control device, both are connected by off-load pipe, the pressure control device include pressure gauge, pressure switch, safety valve and
Vent valve, the safety valve and vent valve are arranged in the pressure switch.
5. a kind of oil-free twin-tub air compressor machine according to claim 1 or 2, it is characterised in that：The bottom of the air accumulator is set
It is equipped with draining valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710489438.4A CN107143483A (en) | 2017-06-24 | 2017-06-24 | A kind of oil-free twin-tub air compressor machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710489438.4A CN107143483A (en) | 2017-06-24 | 2017-06-24 | A kind of oil-free twin-tub air compressor machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107143483A true CN107143483A (en) | 2017-09-08 |
Family
ID=59782942
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710489438.4A Pending CN107143483A (en) | 2017-06-24 | 2017-06-24 | A kind of oil-free twin-tub air compressor machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107143483A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107725326A (en) * | 2017-11-06 | 2018-02-23 | 深圳市迈格电气有限公司 | Minimize air compressor |
| CN109162892A (en) * | 2018-08-23 | 2019-01-08 | 浙江藤井空压机有限公司 | A kind of handpiece of air compressor |
| CN110145449A (en) * | 2019-05-24 | 2019-08-20 | 西藏摩氧创新科技有限公司 | A miniature oil-free twin-cylinder compressor |
| WO2020155782A1 (en) * | 2019-01-28 | 2020-08-06 | 苏州宝时得电动工具有限公司 | Air compressor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0979138A (en) * | 1995-09-07 | 1997-03-25 | Max Co Ltd | Load adjusting mechanism of output shaft of motor in multistage compressor |
| CN200940555Y (en) * | 2006-03-22 | 2007-08-29 | 郭自刚 | Single motor and double machine head directly connected reciprocation air compressor |
| JP3978256B2 (en) * | 1996-06-28 | 2007-09-19 | トーマス インダストリーズ インコーポレーテッド | 2-cylinder air compressor |
| CN201241809Y (en) * | 2008-08-12 | 2009-05-20 | 宁波以赛亚汽车空压机有限公司 | Air compressor reed valve cylinder cap for automobile |
| CN202789388U (en) * | 2012-09-04 | 2013-03-13 | 浙江盛源空压机制造有限公司 | High-efficiency and energy-saving air compressor |
| CN104153963A (en) * | 2014-07-25 | 2014-11-19 | 杨柳 | Oilless compression device with multiple cylinders and opposite pistons |
| CN204344420U (en) * | 2014-12-07 | 2015-05-20 | 浙江盛源空压机制造有限公司 | Air Compressors Valve Plates position structure |
| CN205225614U (en) * | 2015-12-15 | 2016-05-11 | 浙江盛源空压机制造有限公司 | Direct -connection type oil -free air compressor |
| CN206054265U (en) * | 2016-08-11 | 2017-03-29 | 王鸳 | The intelligent silent air compressor machine that a kind of remote control starts |
| CN206111493U (en) * | 2016-08-30 | 2017-04-19 | 浙江永源机电制造有限公司 | Compact air compressor machine |
| CN207073449U (en) * | 2017-06-24 | 2018-03-06 | 浙江永源机电制造有限公司 | A kind of oil-free twin-tub air compressor machine |
-
2017
- 2017-06-24 CN CN201710489438.4A patent/CN107143483A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0979138A (en) * | 1995-09-07 | 1997-03-25 | Max Co Ltd | Load adjusting mechanism of output shaft of motor in multistage compressor |
| JP3978256B2 (en) * | 1996-06-28 | 2007-09-19 | トーマス インダストリーズ インコーポレーテッド | 2-cylinder air compressor |
| CN200940555Y (en) * | 2006-03-22 | 2007-08-29 | 郭自刚 | Single motor and double machine head directly connected reciprocation air compressor |
| CN201241809Y (en) * | 2008-08-12 | 2009-05-20 | 宁波以赛亚汽车空压机有限公司 | Air compressor reed valve cylinder cap for automobile |
| CN202789388U (en) * | 2012-09-04 | 2013-03-13 | 浙江盛源空压机制造有限公司 | High-efficiency and energy-saving air compressor |
| CN104153963A (en) * | 2014-07-25 | 2014-11-19 | 杨柳 | Oilless compression device with multiple cylinders and opposite pistons |
| CN204344420U (en) * | 2014-12-07 | 2015-05-20 | 浙江盛源空压机制造有限公司 | Air Compressors Valve Plates position structure |
| CN205225614U (en) * | 2015-12-15 | 2016-05-11 | 浙江盛源空压机制造有限公司 | Direct -connection type oil -free air compressor |
| CN206054265U (en) * | 2016-08-11 | 2017-03-29 | 王鸳 | The intelligent silent air compressor machine that a kind of remote control starts |
| CN206111493U (en) * | 2016-08-30 | 2017-04-19 | 浙江永源机电制造有限公司 | Compact air compressor machine |
| CN207073449U (en) * | 2017-06-24 | 2018-03-06 | 浙江永源机电制造有限公司 | A kind of oil-free twin-tub air compressor machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107725326A (en) * | 2017-11-06 | 2018-02-23 | 深圳市迈格电气有限公司 | Minimize air compressor |
| CN109162892A (en) * | 2018-08-23 | 2019-01-08 | 浙江藤井空压机有限公司 | A kind of handpiece of air compressor |
| CN109162892B (en) * | 2018-08-23 | 2024-05-24 | 浙江藤井空压机有限公司 | Air compressor machine aircraft nose |
| WO2020155782A1 (en) * | 2019-01-28 | 2020-08-06 | 苏州宝时得电动工具有限公司 | Air compressor |
| CN110145449A (en) * | 2019-05-24 | 2019-08-20 | 西藏摩氧创新科技有限公司 | A miniature oil-free twin-cylinder compressor |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170908 |
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| RJ01 | Rejection of invention patent application after publication |