CN109160341B - Automatic change dish machine - Google Patents
Automatic change dish machine Download PDFInfo
- Publication number
- CN109160341B CN109160341B CN201810759786.3A CN201810759786A CN109160341B CN 109160341 B CN109160341 B CN 109160341B CN 201810759786 A CN201810759786 A CN 201810759786A CN 109160341 B CN109160341 B CN 109160341B
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- disc
- take
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- mounting
- reel
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- 230000008859 change Effects 0.000 title claims description 5
- 230000007246 mechanism Effects 0.000 claims abstract description 144
- 239000000463 material Substances 0.000 claims abstract description 142
- 239000002390 adhesive tape Substances 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 45
- 230000003287 optical effect Effects 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 4
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 10
- 230000003139 buffering effect Effects 0.000 description 7
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
- B65H19/305—Inserting core
Landscapes
- Replacement Of Web Rolls (AREA)
- Manufacturing Optical Record Carriers (AREA)
Abstract
The invention discloses an automatic disc changer, which comprises a disc feeding mechanism, a disc receiving mechanism, a disc loading mechanism, a material belt conveying mechanism, an adhesive tape conveying mechanism and a disc collecting mechanism which are fixedly arranged on a frame. The automatic disc changer has the advantages of high automation degree, high disc changing efficiency, low labor cost, good disc changing quality and the like which are not possessed by the prior art.
Description
Technical Field
The invention relates to the field of LED detection, in particular to an automatic disc changer.
Background
As LED technology matures, so does the number of products associated with LEDs. The LED is required to be detected and packaged in the material belt after production is completed, and the material belt packaged with the LED lamp beads is required to be stored by adopting a material belt disc. In the prior art, the storage work of the LED material strips needs to adopt a manual operation mode to carry out disc replacement work, and the technical defects of low automation degree, low working efficiency, poor disc replacement quality consistency and the like exist, and the defects severely limit the further forward development and popularization and application in the field.
Accordingly, the present invention is directed to a new solution to solve the existing technical drawbacks.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an automatic disc changer, which solves the technical defects of low automation degree, low disc changing efficiency, high labor cost and the like in the prior art.
The technical scheme adopted for solving the technical problems is as follows:
an automatic change dish machine, includes frame fixed mounting send a set mechanism, receiving dish mechanism, sabot mechanism, material area conveying mechanism, sticky tape conveying mechanism, take-up mechanism in the frame, send a set mechanism, receiving dish mechanism, sabot mechanism, material area conveying mechanism, sticky tape conveying mechanism and take-up mechanism cooperation completion automatic change dish work.
As the further improvement of above-mentioned technical scheme, send a set mechanism including fixing at the empty dish rack on frame upper portion and sending a set mounting bracket (22), empty dish rack is used for holding the charging reel below of putting, send a set rack to articulate on the dish mounting bracket and send a set rack rotation drive cylinder, send a set rack rotation drive cylinder's output to be connected to the one end of sending a set rack and can drive to send a set rack to rotate round its articulated shaft, send and be provided with first sending a set cylinder on the set rack, the output of first sending a set cylinder is provided with the second and send a set cylinder, first sending a set cylinder can drive the second to send a set cylinder to remove the charging reel below of placing on the empty dish rack, the output of second sending a set cylinder can insert in the central through-hole of charging reel.
As the further improvement of above-mentioned technical scheme, the flange mechanism is installed inside the frame and is located send the below of flange mechanism, and flange mechanism includes the flange mounting bracket, be provided with flange jacking cylinder on the flange mounting bracket and can be at the gliding flange guide pillar of flange mounting bracket upper and lower, the upper portion of flange guide pillar is provided with the flange mounting panel, the output of flange jacking cylinder is connected to the flange mounting panel and can drive the flange mounting panel and reciprocate, fixed mounting has flange sideslip actuating cylinder on the flange mounting panel, the output of flange sideslip actuating cylinder is provided with the flange box, send the flange to send the back of putting in place with the flange of blank, flange jacking cylinder can drive the flange box upwards moves suitable position, and the material of blank falls downwards in the flange box, after the flange disk gets into the flange box, flange jacking cylinder can drive flange box and material decline to preset height, flange drive can drive flange disk and can drive the horizontal migration and install the position of predetermineeing of horizontal migration actuating mechanism.
As a further improvement of the technical scheme, the tray loading mechanism comprises a tray loading mechanism mounting plate, a material tray pushing assembly, a material tray rotating assembly and a material belt inserting assembly, wherein the material tray pushing assembly, the material tray rotating assembly and the material belt inserting assembly are arranged on the tray loading mechanism mounting plate; the material tape disc pushing component is used for receiving the material tape disc sent by the disc receiving mechanism and conveying the material tape disc to the feeding tape disc rotating component, and after the material tape disc rotating component receives the material tape disc, the material tape inserting component inserts the material tape into the material tape disc, and the material tape disc rotating component drives the material tape disc to rotate and winds the material tape in the material tape disc.
As a further improvement of the above technical solution, the material tape reel pushing assembly includes a first pushing guide rod fixedly installed at one side of the mounting plate, a pushing fixing plate is fixedly provided at the end of the first pushing guide rod, a pushing sliding plate capable of sliding on the first pushing guide rod is provided on the first pushing guide rod, a first pushing cylinder is provided on the pushing fixing plate, the output end of the first pushing cylinder is connected to the pushing sliding plate and can push the pushing sliding plate to slide on the first pushing guide rod, a pushing positioning center shaft, a second pushing guide rod and a second pushing cylinder are provided on the pushing sliding plate, the second pushing guide rod passes through the pushing sliding plate and can move on the pushing sliding plate, a pushing connecting plate is fixedly provided at one end of the second pushing guide rod, a pushing baffle is fixedly provided at the other end of the second pushing guide rod, the pushing positioning center shaft passes through the center position of the pushing baffle, and the output end of the second pushing cylinder is connected to the pushing connecting plate and can drive the pushing connecting plate, the second pushing guide rod and the pushing baffle to move along the axial direction of the pushing positioning center shaft.
As the further improvement of above-mentioned technical scheme, material dish rotating assembly is including the fixed rotating assembly mounting panel that sets up on the sabot mechanism mounting panel, rotating assembly mounting panel has rotating assembly motor mount pad through rotating assembly spliced pole fixed mounting, be provided with rotating assembly driving motor on the rotating assembly motor mount pad, install the rotating assembly pivot on the rotating assembly mounting panel, the output of rotating assembly driving motor is connected to the one end of rotating assembly pivot and can drive the rotating assembly pivot through the rotating assembly coupling and rotate, rotating assembly mounting panel bottom is provided with the rotating assembly and pushes away a set cylinder, the output of rotating assembly pushing away a set cylinder is provided with the rotating assembly and pushes away a set board, the rotating assembly pushing away a set board and will overlap and establish at the epaxial material dish of rotating assembly and release.
As a further improvement of the technical scheme, the material belt inserting assembly comprises a left inserting rod module, a right inserting rod module and a belt pressing module which are installed on a mounting plate of the tray mounting mechanism, wherein the left inserting rod module and the right inserting rod module are installed on the mounting plate of the tray mounting mechanism through inserting rod mounting plates, the left inserting rod module comprises a left inserting rod driving cylinder and a left inserting rod hinged on the mounting plate of the inserting rod, the output end of the left inserting rod driving cylinder is hinged to the upper end of the left inserting rod through a left connecting block and can drive the left inserting rod to rotate around the hinge shaft of the left inserting rod, the right inserting rod module comprises a right inserting rod driving cylinder and a right inserting rod hinged on the mounting plate of the inserting rod, the output end of the right inserting rod driving cylinder is hinged to the upper end of the right inserting rod through a right connecting block and can drive the right inserting rod to rotate around the hinge shaft of the right inserting rod, and the lower end of the left inserting rod or the right inserting rod is provided with a belt inserting position sensor; the belt pressing module comprises a belt pressing driving cylinder and a belt pressing rod hinged to the mounting plate of the tray loading mechanism, belt pressing rollers are arranged at the free end parts of the belt pressing rod, the belt pressing driving cylinder is mounted on the mounting plate of the tray loading mechanism through a belt pressing cylinder mounting seat, a belt pressing spring is arranged between the belt pressing cylinder mounting seat and the belt pressing rod, and the output end of the belt pressing driving cylinder abuts against the middle position of the belt pressing rod and can drive the belt pressing rod to overcome the elastic force of the belt pressing spring to rotate.
As a further improvement of the technical scheme, the material belt conveying mechanism comprises a material belt conveying mechanism mounting plate fixed on the frame, a material belt conveying motor, a material belt conveying guide channel, a material belt conveying cutter, a material belt cutter driving cylinder and a material belt conveying ratchet shaft, wherein the material belt conveying motor is arranged on the material belt conveying mechanism mounting plate, a material belt conveying driving synchronous wheel is arranged at the output end of the material belt conveying motor, a material belt conveying driven synchronous wheel is arranged on the material belt conveying ratchet shaft, a material belt conveying synchronous belt is wound between the material belt conveying driving synchronous wheel and the material belt conveying driven synchronous wheel, a material belt conveying ratchet wheel is arranged on the material belt conveying ratchet wheel shaft, a material belt conveying pinch roller rod is hinged to the material belt conveying mechanism mounting plate, a material belt conveying pinch roller is arranged at the end part of the material belt conveying pinch roller rod, and a material belt pinch roller spring is arranged between the middle position of the material belt conveying pinch roller rod and the material belt conveying mechanism mounting plate.
As a further improvement of the technical scheme, the adhesive tape conveying mechanism comprises an upper fixing plate and a lower fixing plate which are fixedly arranged on the frame, a guide optical axis is fixedly arranged between the upper fixing plate and the lower fixing plate, a sliding mounting block is sleeved on the guide optical axis, a sliding driving cylinder is fixedly arranged on the upper fixing plate, the output end of the sliding driving cylinder is connected to the sliding mounting block and can drive the sliding mounting block to slide on the guide optical axis, a connecting block is fixedly arranged on the sliding mounting block, an adhesive tape conveying assembly main board is fixedly arranged on the connecting block, clamping driving cylinders and cutting driving cylinders are respectively arranged on the upper side and the lower side of the adhesive tape conveying assembly main board, a movable clamping block is arranged at the output end of the clamping driving cylinder, a fixed clamping block matched with the movable clamping block is fixedly arranged on the adhesive tape conveying assembly main board, a second movable clamping block is arranged at the output end of the cutting driving cylinder, an adhesive tape is arranged at the lower part of the second movable clamping block, and a second fixed clamping block matched with the second movable clamping block is arranged on the adhesive tape conveying assembly main board; the two guide optical axes are arranged, and the sliding mounting blocks are arranged on the guide optical axes through linear bearings; limiting and adjusting studs are arranged on the upper fixing plate and the lower fixing plate; the side part of the sliding mounting block is provided with a sliding block connecting part, and the output end of the sliding driving cylinder is fixedly connected to the sliding block connecting part; the front side of the main board of the adhesive tape conveying assembly is provided with a baffle, and the baffle is fixedly arranged on the main board of the adhesive tape conveying assembly through a baffle connecting column.
As the further improvement of above-mentioned technical scheme, receive the dish mechanism and include receiving the dish mechanism mounting panel and set up the receipts dish hold-in groove in receipts dish mechanism mounting panel one side, the opposite side of receipts dish mechanism mounting panel is provided with receives and goes up the installation piece, receives and install piece and receive a driving motor under the dish, it is provided with the receipts dish guide pillar to receive between the installation piece under the dish on the dish, be provided with the receipts dish slider that can slide on the receipts dish guide pillar to receive on the dish guide pillar, the output of receipts driving motor is provided with the initiative synchronizing wheel of receipts dish, be provided with the driven synchronizing wheel of receipts dish on the installation piece, be provided with the hold-in range between receipts initiative synchronizing wheel and the driven synchronizing wheel of receipts dish, receipts dish hold-in range fixed connection receive on the dish slider, receive the inside receipts dish layer board that is provided with of receipts dish mechanism mounting panel and link up the groove, receive the dish layer board is followed the link the groove extends and passes and is fixed on the receipts dish slider.
As a further improvement of the technical scheme, the material belt buffering mechanism comprises a buffering upper roller, a buffering movable roller and a buffering guide post, wherein the buffering movable roller is sleeved on the buffering guide post and can slide on the buffering guide post.
The beneficial effects of the invention are as follows: the invention provides an automatic disc changer, which realizes automatic disc changing work through the matching of a disc feeding mechanism, a disc receiving mechanism, a disc loading mechanism, a material belt conveying mechanism, an adhesive tape conveying mechanism and a disc collecting mechanism, has the advantage of high degree of automation, can greatly improve the disc changing efficiency in practical application, and greatly reduces the labor cost.
In a word, the automatic disc changer solves the technical defects of low automation degree, low disc changing efficiency, high labor cost and the like in the prior art.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the assembly of the present invention;
FIG. 2 is a schematic view of an alternative angle assembly of the present invention;
FIG. 3 is an assembled schematic view of the tray feeding mechanism of the present invention in a first state;
FIG. 4 is an assembled schematic view of the second state of the tray feeding mechanism of the present invention;
FIG. 5 is a schematic view of an assembly of the tray feeding mechanism according to the present invention at another angle;
FIG. 6 is an assembled schematic view of the tray structure of the present invention;
FIG. 7 is a schematic view of the assembly of the tray mechanism of the present invention;
FIG. 8 is a schematic view of an alternate angle assembly of the tray mechanism of the present invention;
FIG. 9 is a schematic diagram of an assembly of the feed reel ejector assembly of the present invention;
FIG. 10 is a schematic diagram of an assembly of a reel rotating assembly of the present invention;
FIG. 11 is a schematic view of an assembly of the reel rotating assembly of the present invention at an alternative angle;
FIG. 12 is an assembled schematic view of a web insertion assembly of the present invention;
FIG. 13 is a schematic view of an assembly of the belt conveyor of the present invention;
FIG. 14 is a schematic view of an alternate angle of the belt conveyor assembly of the present invention;
FIG. 15 is a schematic view of an assembly of the tape transport mechanism of the present invention;
FIG. 16 is a schematic view of an alternate angle of the tape transport of the present invention;
fig. 17 is an assembled schematic view of the catch mechanism of the present invention.
Detailed Description
The conception, specific structure, and technical effects produced by the present invention will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, features, and effects of the present invention. It is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and that other embodiments obtained by those skilled in the art without inventive effort are within the scope of the present invention based on the embodiments of the present invention. In addition, all the coupling/connection relationships referred to in the patent are not direct connection of the single-finger members, but rather, it means that a better coupling structure can be formed by adding or subtracting coupling aids depending on the specific implementation. The technical features in the invention can be interactively combined on the premise of not contradicting and conflicting, and refer to figures 1-17.
Referring specifically to fig. 1 and 2, an automatic disc changer comprises a disc feeding mechanism 2, a disc receiving mechanism 3, a disc loading mechanism 4, a material belt conveying mechanism 5, an adhesive tape conveying mechanism 6 and a disc collecting mechanism 7 which are fixedly arranged on the frame 1, wherein the disc feeding mechanism 2, the disc receiving mechanism 3, the disc loading mechanism 4, the material belt conveying mechanism 5, the adhesive tape conveying mechanism 6 and the disc collecting mechanism 7 are matched to complete automatic disc changing work.
Referring specifically to fig. 3-5, preferably, the tray feeding mechanism 2 includes a blank tray rack 21 fixed on the upper portion of the frame 1 and a tray feeding mounting frame 22, the blank tray rack 21 is used for accommodating empty trays, the tray feeding mounting frame 22 is hinged with a tray feeding frame 23 and a tray feeding frame rotation driving cylinder 24, an output end of the tray feeding frame rotation driving cylinder 24 is connected to one end of the tray feeding frame 23 and can drive the tray feeding frame 23 to rotate around a hinge shaft thereof, a first tray feeding cylinder 25 is arranged on the tray feeding frame 23, a second tray feeding cylinder 26 is arranged at an output end of the first tray feeding cylinder 25, the first tray feeding cylinder 25 can drive the second tray feeding cylinder 26 to move below the trays placed on the blank tray rack 21, and an output end of the second tray feeding cylinder 26 can be inserted into a central through hole of each tray.
With specific reference to fig. 6, preferably, the tray mechanism 3 is installed inside the frame 1 and below the tray feeding mechanism 2, the tray mechanism 3 includes a tray mounting frame 31, a tray lifting cylinder 32 and a tray guide column 33 that can slide up and down on the tray mounting frame 31 are provided on the tray mounting frame 31, a tray mounting plate 34 is provided on the upper portion of the tray guide column 33, the output end of the tray lifting cylinder 32 is connected to the tray mounting plate 34 and can drive the tray mounting plate 34 to move up and down, a tray traversing driving cylinder 35 is fixedly installed on the tray mounting plate 34, the output end of the tray transverse driving cylinder 35 is provided with a tray box 36, after the tray feeding mechanism 2 feeds empty trays in place, the tray lifting cylinder 32 can drive the tray box 36 to move upwards to a proper position, the empty trays drop down into the tray box 36, after the trays enter the tray box 36, the tray lifting cylinder 32 can drive the tray box 36 and the trays to drop to a preset height, and the tray transverse driving cylinder 35 can drive the tray box 36 to move horizontally to a preset position matched with the tray loading mechanism 4.
Referring specifically to fig. 7 and 8, the loading mechanism 4 preferably includes a loading mechanism mounting plate 40, and a material reel pushing assembly 41, a material reel rotating assembly 42, and a material tape inserting assembly 43 disposed on the loading mechanism mounting plate 40; the material reel pushing component 41 is used for receiving the material reel sent by the receiving disc mechanism 3 and conveying the material reel to the feeding reel rotating component 42, after the material reel rotating component 42 receives the material reel, the material tape inserting component 43 inserts the material tape into the material reel, and the material reel rotating component 42 drives the material reel to rotate and winds the material tape into the material reel.
With specific reference to fig. 9, preferably, the material reel push-out assembly 41 includes a first push-out guide 411 fixedly mounted on one side of the mounting plate 40 of the mounting plate, a push-out fixing plate 412 is fixedly disposed at a distal end of the first push-out guide 411, a push-out sliding plate 413 slidable on the first push-out guide 411 is disposed on the first push-out guide 411, a first push-out cylinder 414 is disposed on the push-out fixing plate 412, an output end of the first push-out cylinder 414 is connected to the push-out sliding plate 413 and can push the push-out sliding plate 413 to slide on the first push-out guide 411, a push-positioning center shaft 415, a second push-out guide 416 and a second push-out cylinder 417 are disposed on the push-out sliding plate 413, the second push-out guide 416 passes through the push-out sliding plate 413 and can move on the push-out sliding plate 413, one end of the second push-out guide 416 is fixedly disposed with a push-out connection plate 418, and the other end of the second push-out guide 419 is fixedly disposed with a push-out baffle 419, the push-out positioning center shaft 415 passes through the push-out positioning center shaft 419, and the second push-out guide 415 is connected to the push-out positioning center shaft 415 and can move along the push-out positioning center shaft 419.
Referring specifically to fig. 10 and 11, preferably, the material reel rotating assembly 42 includes a rotating assembly mounting plate 421 fixedly disposed on the mounting plate 40 of the tray loading mechanism, the rotating assembly mounting plate 421 is fixedly provided with a rotating assembly motor mounting seat 423 through a rotating assembly connecting post 422, a rotating assembly driving motor 424 is disposed on the rotating assembly motor mounting seat 423, a rotating assembly rotating shaft 425 is mounted on the rotating assembly mounting plate 421, an output end of the rotating assembly driving motor 424 is connected to one end of the rotating assembly rotating shaft 425 through a rotating assembly coupling 426 and can drive the rotating assembly rotating shaft 425 to rotate, a rotating assembly pushing plate cylinder 427 is disposed at the bottom of the rotating assembly mounting plate 421, and a rotating assembly pushing plate 428 is disposed at an output end of the rotating assembly pushing plate cylinder 427 and can drive the rotating assembly pushing plate 428 to move and push out the material reels sleeved on the rotating assembly rotating shaft 425.
Referring specifically to fig. 12, preferably, the material tape inserting assembly 43 includes a left inserting rod module 431, a right inserting rod module 432 and a tape pressing module 433 mounted on the mounting plate 40 of the tray mounting mechanism, the left inserting rod module 431 and the right inserting rod module 432 are mounted on the mounting plate 40 of the tray mounting mechanism through the inserting rod mounting plate 430, the left inserting rod module 431 includes a left inserting rod driving cylinder 4311 and a left inserting rod 4312 hinged on the inserting rod mounting plate 430, an output end of the left inserting rod driving cylinder 4311 is hinged to an upper end of the left inserting rod 4312 through a left connecting block 4313 and can drive the left inserting rod 4312 to rotate around a hinge shaft thereof, the right inserting rod module 432 includes a right inserting rod driving cylinder 4321 and a right inserting rod 4322 hinged on the inserting rod mounting plate 430, an output end of the right inserting rod driving cylinder 4321 is hinged to an upper end of the right inserting rod 4322 through a right connecting block 4323 and can drive the right inserting rod 4322 to rotate around a hinge shaft thereof, and a tape position sensor is provided at a lower end of the left inserting rod 4312 or the right inserting rod 4322; the belt pressing module 433 comprises a belt pressing driving cylinder 4331 and a belt pressing rod 4332 hinged on the mounting plate 40 of the tray loading mechanism, a belt pressing roller 4333 is arranged at the end part of the free end of the belt pressing rod 4332, the belt pressing driving cylinder 4331 is mounted on the mounting plate 40 of the tray loading mechanism through a belt pressing cylinder mounting seat 4334, a belt pressing spring 4335 is arranged between the belt pressing cylinder mounting seat 4334 and the belt pressing rod 4332, and the output end of the belt pressing driving cylinder 4331 abuts against the middle part of the belt pressing rod 4332 and can drive the belt pressing rod 4332 to rotate against the elastic force of the belt pressing spring 4335.
Referring specifically to fig. 13 and 14, preferably, the belt conveying mechanism 5 includes a belt conveying mechanism mounting plate 51 fixed on the frame 1, a belt conveying motor 52, a belt conveying guide channel 53, a belt conveying cutter, a belt cutter driving cylinder, and a belt conveying ratchet shaft 54, the output end of the belt conveying motor 52 is provided with a belt conveying driving synchronizing wheel 551, the belt conveying ratchet shaft 54 is provided with a belt conveying driven synchronizing wheel 552, a belt conveying synchronizing belt 553 is wound between the belt conveying driving synchronizing wheel 551 and the belt conveying driven synchronizing wheel 552, the belt conveying ratchet shaft 54 is provided with a belt conveying ratchet 56, the belt conveying mounting plate 51 is further hinged with a belt conveying pinch roller rod 57, the end of the belt conveying pinch roller rod 57 is provided with a belt conveying pinch roller 58, and a belt pinch roller spring 59 is provided between the middle position of the belt conveying rod 57 and the belt conveying mechanism mounting plate 51.
Referring specifically to fig. 15 and 16, preferably, the tape conveying mechanism 6 includes an upper fixing plate 611 and a lower fixing plate 612 fixedly mounted on the frame 1, a guiding optical axis 62 is fixedly disposed between the upper fixing plate 611 and the lower fixing plate 612, a sliding mounting block 63 is sleeved on the guiding optical axis 62, a sliding driving cylinder 64 is fixedly disposed on the upper fixing plate 611, an output end of the sliding driving cylinder 64 is connected to the sliding mounting block 63 and can drive the sliding mounting block 63 to slide on the guiding optical axis 62, a connecting block 651 is fixedly disposed on the sliding mounting block 63, a main board 65 of a tape conveying assembly is fixedly disposed on the connecting block 651, a movable clamping block 661 is disposed on the upper and lower sides of the main board 65 of the tape conveying assembly, a fixed clamping block 652 matched with the movable clamping block 661 is fixedly disposed on the main board 65 of the tape conveying assembly, a second movable clamping block 671 is disposed on the output end of the cutting driving cylinder 67, a second movable clamping block 671 is disposed on the main board 65 of the cutter conveying assembly is fixedly disposed on the second movable clamping block 671; the number of the guide optical axes 62 is two, and the sliding mounting blocks 63 are mounted on the guide optical axes 62 through linear bearings 631; the upper fixing plate 611 and the lower fixing plate 612 are provided with limit adjusting studs 613; the side of the sliding mounting block 63 is provided with a sliding block connecting part 632, and the output end of the sliding driving cylinder 64 is fixedly connected to the sliding block connecting part 632; the front side of the main board 65 of the tape conveying assembly is provided with a baffle 68, and the baffle 68 is fixedly installed on the main board 65 of the tape conveying assembly through a baffle connecting column 681.
Referring specifically to fig. 17, preferably, the take-up mechanism 7 includes a take-up mechanism mounting plate 71 and a take-up accommodating groove 72 disposed on one side of the take-up mechanism mounting plate 71, an upper take-up mounting block 731, a lower take-up mounting block 732 and a take-up driving motor 74 are disposed on the other side of the take-up mechanism mounting plate 71, a take-up guide post 733 is disposed between the upper take-up mounting block 731 and the lower take-up mounting block 732, a take-up slider 734 capable of sliding on the take-up guide post 733 is disposed on the take-up guide post 733, a take-up driving synchronizing wheel is disposed at an output end of the take-up driving motor 74, a take-up driven synchronizing wheel 751 is disposed on the upper take-up mounting block 731, a take-up synchronizing belt 752 is disposed between the take-up driving synchronizing wheel and the take-up driven synchronizing wheel 751, a take-up 76 is disposed inside the take-up accommodating groove 72, a connecting groove is formed in the take-up mechanism mounting plate 71, and the connecting groove 76 extends from the connecting groove and is fixedly through the take-up slider 734.
Preferably, the material belt buffer mechanism 8 is further included, the material belt buffer mechanism 8 comprises a buffer upper roller, a buffer movable roller and a buffer guide post, and the buffer movable roller is sleeved on the buffer guide post and can slide on the buffer guide post.
In the specific implementation of the invention, the empty material reels are sent to the tray receiving mechanism 3 by the tray sending mechanism 2, the tray receiving mechanism 3 sends the adhesive tape trays to the tray loading mechanism 4, the material tape conveying mechanism 5 conveys the material tapes to a preset position before the tray loading mechanism 4 receives the material reels, the material reels rotating component 42 drives the material reels to rotate and wind the material tapes in the material reels after the tray loading mechanism 4 receives the material reels, the adhesive tape conveying mechanism 6 conveys the adhesive tape to the material reels and realizes the sealing work of the material tapes after the material tapes are wound, and the material reels are sent to the tray receiving mechanism 7 by the tray loading mechanism 4 after the tray loading mechanism 4 completes the loading work.
While the preferred embodiment of the present invention has been described in detail, the present invention is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are included in the scope of the present invention as defined in the appended claims.
Claims (7)
1. An automatic change dish machine, includes frame (1) fixed mounting send a dish mechanism (2), flange joint mechanism (3), sabot mechanism (4), material area conveying mechanism (5) its characterized in that on frame (1): the automatic disc replacement device also comprises an adhesive tape conveying mechanism (6) and a disc collecting mechanism (7), wherein the disc conveying mechanism (2), the disc receiving mechanism (3), the disc loading mechanism (4), the material tape conveying mechanism (5), the adhesive tape conveying mechanism (6) and the disc collecting mechanism (7) are matched to complete automatic disc replacement;
the loading mechanism (4) comprises a loading mechanism mounting plate (40), a material tape disc pushing assembly (41), a material tape disc rotating assembly (42) and a material tape inserting assembly (43) which are arranged on the loading mechanism mounting plate (40); the material tape disc pushing-out component (41) is used for receiving the material tape disc sent by the receiving disc mechanism (3) and conveying the material tape disc to the material tape disc rotating component (42), after the material tape disc rotating component (42) receives the material tape disc, the material tape inserting component (43) inserts the material tape into the material tape disc, and the material tape disc rotating component (42) drives the material tape disc to rotate and winds the material tape in the material tape disc;
the material tape disc pushing-out assembly (41) comprises a first pushing-out guide rod (411) fixedly arranged on one side of a disc mounting mechanism mounting plate (40), a pushing-out fixing plate (412) is fixedly arranged at the tail end of the first pushing-out guide rod (411), a pushing-out sliding plate (413) capable of sliding on the first pushing-out guide rod (411) is arranged on the first pushing-out guide rod (411), a first pushing-out air cylinder (414) is arranged on the pushing-out fixing plate (412), the output end of the first pushing-out air cylinder (414) is connected to the pushing-out sliding plate (413) and can push the pushing-out sliding plate (413) to slide on the first pushing-out guide rod (411), a pushing-out positioning center shaft (415), a second pushing-out guide rod (416) and a second pushing-out air cylinder (417) are arranged on the pushing-out sliding plate (413), one end of the second pushing-out guide rod (416) penetrates through the pushing-out sliding plate (413) and can move on the pushing-out sliding plate (413), the second pushing-out guide rod (416) is fixedly arranged on the other end of the second pushing-out guide rod (419) to push-out guide rod (418) and the second pushing-out guide rod (418) penetrates through the center plate (418), and can be pushed out from the center plate (418) to the center plate (418) and can be pushed out by the pushing-out guide rod (419) and can be pushed out The pushing-out baffle (419) moves along the axial direction of the pushing positioning center shaft (415);
the material belt inserting belt assembly (43) comprises a left inserting rod module (431), a right inserting rod module (432) and a belt pressing module (433) which are arranged on a mounting plate (40) of the tray mechanism, wherein the left inserting rod module (431) and the right inserting rod module (432) are arranged on the mounting plate (40) of the tray mechanism through inserting rod mounting plates (430), the left inserting rod module (431) comprises a left inserting rod driving cylinder (4311) and a left inserting rod (4312) hinged on the inserting rod mounting plates (430), the output end of the left inserting rod driving cylinder (4311) is hinged to the upper end of the left inserting rod (4312) through a left connecting block (4313) and can drive the left inserting rod (4312) to rotate around a hinge shaft of the left inserting rod, the right inserting rod module (432) comprises a right inserting rod driving cylinder (4321) and a right inserting rod (4322) hinged on the inserting rod mounting plates (430), the output end of the right inserting rod driving cylinder (4321) is hinged to the upper end of the right inserting rod (4322) through a right connecting block (23) and can drive the left inserting rod (4322) to rotate around the hinge shaft of the right inserting rod (4312), and the left inserting rod is arranged at the lower end of the left inserting rod driving device or the left inserting rod is arranged on the sensor; the belt pressing module (433) comprises a belt pressing driving cylinder (4331) and a belt pressing rod (4332) hinged to the mounting plate (40) of the tray loading mechanism, a belt pressing roller (4333) is arranged at the end part of the free end of the belt pressing rod (4332), the belt pressing driving cylinder (4331) is mounted on the mounting plate (40) of the tray loading mechanism through a belt pressing cylinder mounting seat (4334), a belt pressing spring (4335) is arranged between the belt pressing cylinder mounting seat (4334) and the belt pressing rod (4332), and the output end of the belt pressing driving cylinder (4331) abuts against the middle position of the belt pressing rod (4332) and can drive the belt pressing rod (4332) to overcome the elastic force of the belt pressing spring (4335) to rotate.
2. An automated disc changer according to claim 1, wherein: the feeding mechanism is characterized in that the feeding mechanism (2) comprises an empty disc placing frame (21) and a feeding disc mounting frame (22) which are fixed on the upper portion of the frame (1), the empty disc placing frame (21) is used for containing empty material discs, a feeding disc frame (23) and a feeding disc frame rotation driving cylinder (24) are hinged to the feeding disc mounting frame (22), the output end of the feeding disc frame rotation driving cylinder (24) is connected to one end of the feeding disc frame (23) and can drive the feeding disc frame (23) to rotate around a hinge shaft of the feeding disc frame, a first feeding disc cylinder (25) is arranged on the feeding disc frame (23), a second feeding disc cylinder (26) is arranged at the output end of the first feeding disc cylinder (25), the first feeding disc cylinder (25) can drive the second feeding disc cylinder (26) to move to the lower portion of the material discs placed on the empty disc placing frame (21), and the output end of the second feeding disc cylinder (26) can be inserted into a central through hole of the material discs.
3. An automated disc changer according to claim 1, wherein: the utility model provides a take-up reel mechanism (3) is installed inside frame (1) and is located the below of taking-up reel mechanism (2), take-up reel mechanism (3) include take-up reel mounting bracket (31), be provided with take-up reel jacking cylinder (32) and can be at take-up reel mounting bracket (31) upper and lower gliding take-up reel guide pillar (33), the upper portion of take-up reel guide pillar (33) is provided with take-up reel mounting panel (34), take-up reel jacking cylinder (32) output is connected to take-up reel mounting panel (34) and can drive take-up reel mounting panel (34) and reciprocate, take-up reel mounting panel (34) are last fixed mounting has take-up reel sideslip drive cylinder (35), take-up reel mechanism (2) are with the take-up reel position after, take-up reel jacking cylinder (32) can drive take-up reel (36) upwards move suitable position, take-up reel jack (36) are gone up reel jack (36) to take-up reel jack (36) and can be driven to take-up reel jack (36), take-up reel jack (36) is set up reel jack (36) and reel jack (4) can be moved to take-up reel jack (36).
4. An automated disc changer according to claim 1, wherein: the material tape reel rotating assembly (42) comprises a rotating assembly mounting plate (421) fixedly arranged on a mounting plate (40) of a tray loading mechanism, a rotating assembly motor mounting seat (423) is fixedly arranged on the rotating assembly mounting plate (421) through a rotating assembly connecting column (422), a rotating assembly driving motor (424) is arranged on the rotating assembly motor mounting seat (423), a rotating assembly rotating shaft (425) is arranged on the rotating assembly mounting plate (421), the output end of the rotating assembly driving motor (424) is connected to one end of the rotating assembly rotating shaft (425) through a rotating assembly coupler (426) and can drive the rotating assembly rotating shaft (425) to rotate, a rotating assembly pushing disc cylinder (427) is arranged at the bottom of the rotating assembly mounting plate (421), and the output end of the rotating assembly pushing disc cylinder (427) is provided with a rotating assembly pushing disc plate (428), and the rotating assembly pushing disc cylinder (427) can drive the rotating assembly pushing disc plate (428) to move and push out a material tape reel sleeved on the rotating assembly rotating shaft (425).
5. An automated disc changer according to claim 1, wherein: the material belt conveying mechanism (5) comprises a material belt conveying mechanism mounting plate (51) fixed on the frame (1) and a material belt conveying guide channel (53), a material belt conveying cutter, a material belt cutter driving cylinder and a material belt conveying ratchet shaft (54) which are arranged on the material belt conveying mechanism mounting plate (51), a material belt conveying driving synchronous wheel (551) is arranged at the output end of the material belt conveying motor (52), a material belt conveying driven synchronous wheel (552) is arranged on the material belt conveying ratchet shaft (54), a material belt conveying synchronous belt (553) is wound between the material belt conveying driving synchronous wheel (551) and the material belt conveying driven synchronous wheel (552), a material belt conveying ratchet wheel (56) is arranged on the material belt conveying ratchet shaft (54), a material belt conveying pinch roller rod (57) is hinged to the material belt conveying mechanism mounting plate (51), and a material belt conveying pinch roller (58) is arranged at the end of the material belt conveying pinch roller rod (57), and a material belt pinch roller spring (59) is arranged between the middle position of the material belt conveying pinch roller rod (57) and the material belt conveying mechanism mounting plate (51).
6. An automated disc changer according to claim 1, wherein: the adhesive tape conveying mechanism (6) comprises an upper fixing plate (611) and a lower fixing plate (612) which are fixedly arranged on the frame (1), a guide optical axis (62) is fixedly arranged between the upper fixing plate (611) and the lower fixing plate (612), a sliding mounting block (63) is sleeved on the guide optical axis (62), a sliding driving cylinder (64) is fixedly arranged on the upper fixing plate (611), the output end of the sliding driving cylinder (64) is connected to the sliding mounting block (63) and can drive the sliding mounting block (63) to slide on the guide optical axis (62), a connecting block (651) is fixedly arranged on the sliding mounting block (63), an adhesive tape conveying assembly mainboard (65) is fixedly arranged on the connecting block (651), a clamping driving cylinder (66) and a cutting driving cylinder (67) are respectively arranged on the upper side and the lower side of the adhesive tape conveying assembly mainboard (65), a movable clamping block (661) is arranged at the output end of the clamping driving cylinder (66), a second clamping block (671) is fixedly arranged on the adhesive tape conveying assembly (65) and matched with the movable clamping block (652), a second clamping block (671) is arranged at the output end of the movable clamping block (67), a second fixed clamping block (653) matched with the second movable clamping block (671) is arranged on the main board (65) of the adhesive tape conveying assembly; the number of the guide optical axes (62) is two, and the sliding mounting blocks (63) are mounted on the guide optical axes (62) through linear bearings (631); limiting and adjusting studs (613) are arranged on the upper fixing plate (611) and the lower fixing plate (612); the side part of the sliding mounting block (63) is provided with a sliding block connecting part (632), and the output end of the sliding driving cylinder (64) is fixedly connected to the sliding block connecting part (632); the front side of the main board (65) of the adhesive tape conveying assembly is provided with a baffle (68), and the baffle (68) is fixedly arranged on the main board (65) of the adhesive tape conveying assembly through a baffle connecting column (681).
7. An automated disc changer according to claim 1, wherein: the utility model provides a take-up mechanism (7) is including take-up mechanism mounting panel (71) and setting up take-up holding tank (72) in take-up mechanism mounting panel (71) one side, the opposite side of take-up mechanism mounting panel (71) is provided with and takes-up upper mounting block (731), takes-up lower mounting block (732) and takes-up driving motor (74), take-up upper mounting block (731) and take-up lower mounting block (732) between be provided with take-up guide pillar (733), be provided with on take-up guide pillar (733) slidable take-up slider (734), take-up driving motor (74)'s output is provided with take-up driving synchronizing wheel, be provided with on take-up upper mounting block (731) and take-up driven synchronizing wheel (751) between take-up driving synchronizing wheel and take-up driven synchronizing wheel (751), take-up synchronizing belt (752) fixed connection take-up slider (734), take-up holding tank (72) are inside to be provided with can take-up guide pillar (733) on sliding take-up slider (734), take-up mechanism (711) are passed on the connection and take-up holding tank (711) are seted up from holding tank (76).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810759786.3A CN109160341B (en) | 2018-07-11 | 2018-07-11 | Automatic change dish machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810759786.3A CN109160341B (en) | 2018-07-11 | 2018-07-11 | Automatic change dish machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109160341A CN109160341A (en) | 2019-01-08 |
| CN109160341B true CN109160341B (en) | 2024-03-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810759786.3A Active CN109160341B (en) | 2018-07-11 | 2018-07-11 | Automatic change dish machine |
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| Country | Link |
|---|---|
| CN (1) | CN109160341B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203048300U (en) * | 2012-11-23 | 2013-07-10 | 东莞市台羿电子设备有限公司 | Special three-in-one automatic coiling machine for surface mount type component |
| TWM467655U (en) * | 2013-06-20 | 2013-12-11 | Dongguan Tai Yi Electronic Equipment Co Ltd | Three-in-one automatic tape winding machine dedicated to laminate component |
| CN204643277U (en) * | 2015-01-20 | 2015-09-16 | 深圳市标谱半导体科技有限公司 | SMD LED full automaticity take-up machine |
| CN209113181U (en) * | 2018-07-11 | 2019-07-16 | 深圳市良机自动化设备有限公司 | A kind of automation disk changer |
-
2018
- 2018-07-11 CN CN201810759786.3A patent/CN109160341B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203048300U (en) * | 2012-11-23 | 2013-07-10 | 东莞市台羿电子设备有限公司 | Special three-in-one automatic coiling machine for surface mount type component |
| TWM467655U (en) * | 2013-06-20 | 2013-12-11 | Dongguan Tai Yi Electronic Equipment Co Ltd | Three-in-one automatic tape winding machine dedicated to laminate component |
| CN204643277U (en) * | 2015-01-20 | 2015-09-16 | 深圳市标谱半导体科技有限公司 | SMD LED full automaticity take-up machine |
| CN209113181U (en) * | 2018-07-11 | 2019-07-16 | 深圳市良机自动化设备有限公司 | A kind of automation disk changer |
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| Publication number | Publication date |
|---|---|
| CN109160341A (en) | 2019-01-08 |
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