CN109159274A - The two-sided machining production line of fibre reinforced cement base foam heat-insulating board and its processing technology - Google Patents

The two-sided machining production line of fibre reinforced cement base foam heat-insulating board and its processing technology Download PDF

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Publication number
CN109159274A
CN109159274A CN201811313240.1A CN201811313240A CN109159274A CN 109159274 A CN109159274 A CN 109159274A CN 201811313240 A CN201811313240 A CN 201811313240A CN 109159274 A CN109159274 A CN 109159274A
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China
Prior art keywords
insulation board
crutch
processed
level
board substrate
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CN201811313240.1A
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CN109159274B (en
Inventor
熊凤鸣
王智
王艳茹
刘川
蒋建军
李强
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CHONGQING SIBEIKEN ENERGY-SAVING TECHNOLOGY DEVELOPMENT CO LTD
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CHONGQING SIBEIKEN ENERGY-SAVING TECHNOLOGY DEVELOPMENT CO LTD
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Priority to CN201811313240.1A priority Critical patent/CN109159274B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0015Machines or methods for applying the material to surfaces to form a permanent layer thereon on multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0092Machines or methods for applying the material to surfaces to form a permanent layer thereon to webs, sheets or the like, e.g. of paper, cardboard

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses a kind of two-sided machining production line of fibre reinforced cement base foam heat-insulating board and its processing technologys;The production line includes rack, is equipped with material-pulling device, storage rack on the rack, applies crutch, carrier roller frame and shearing frame;The painting crutch includes that level-one applies crutch and second level painting crutch;It is applied in level-one and is respectively equipped with a grid cloth support frame above and below crutch;It is applied in second level and is respectively equipped with a thin film support frame above and below crutch;The shearing frame is located in the middle part of carrier roller frame;The processing technology is to be processed using above-mentioned production line.The present invention can carry out laying grid cloth, coating mortar and overlay film to two sides up and down of insulation board substrate simultaneously and process, to greatly improve the processing efficiency of fibre reinforced cement base foam heat-insulating board, the quality and stability of fibre reinforced cement base foam heat-insulating board are improved, and effectively improves the accuracy of the enhancement layer thickness control of fibre reinforced cement base foam heat-insulating board.

Description

The two-sided machining production line of fibre reinforced cement base foam heat-insulating board and its processing technology
Technical field
The present invention relates to building thermal insulation material production field more particularly to a kind of fibre reinforced cement base foam heat-insulating board are double Face machining production line and its processing technology.
Background technique
Fibre reinforced cement base foam heat-insulating board includes insulation board substrate and the fiber increasing that insulation board substrate surface is arranged in Strong layer, insulation board substrate are made of cement board, but cement board brittleness is big, flexural strength is low, in transportational process It is easy cracking, breakage, to improve cement insulation board intensity, on the basis of cement insulation board, on its surface by setting The mode for setting grid cloth and polymer cement enhancement layer obtains fibre reinforced cement base foam heat-insulating board, can greatly improve hair The flexural strength of soaked mud insulation board increases its integrality, reduces damaged and cracking.
The invention of CN201410002080 once disclosed the production technology and production line of a kind of fibre reinforced cement thistle board, The technique includes following process: 1. upper material process;2. dust suction process;3. covering net process;4. cutting action;5. soaking paste process;⑥ Scrape slurry process;7. coating processes;8. stacking process;9. exporting process.Its production line includes: feeding station, dust suction station, covers net Lattice cloth station orders grid cloth station, cutting station, soaking paste station, scrapes slurry station, to overlay film area station, overlay film station and conveying Station, above-mentioned station pass through automation and are connected.
Although process disclosed in the patent of invention can be realized full-automatic production, but wherein have in the technique several Point limit production efficiency.First is that being cutting action after covering net process, it is followed by soaking paste process, i.e., to cement insulation board material Just the grid cloth of cladding is cut after pasting grid cloth, then to the cement insulation board that coats and cut grid cloth Material carry out soaking paste, such procedure arrangement require cover grid cloth station and cutting station between be added one order grid cloth work Position, grid cloth and cement insulation board are fixed, and guarantee that grid cloth and cement insulation board will not in subsequent process Phenomena such as relative shift occurs or is detached from.Second is that realizing that slurry is laid with by the way of soaking paste, technics comparing is complicated, and slurry holds It easily falls, cause to waste and reduces efficiency.
The invention of CN 107901207A once disclosed a kind of limit enhancing cement base foam thermal insulation board assembly line, and specific Disclosing the production line includes a delivery platform, and dust exhaust apparatus is disposed with from starting point to destination terminal on delivery platform, Laying device, device for layering and disconnecting device;The laying device includes a storaging bucket, and storaging bucket is located above delivery platform And lower end discharge port face conveying work surface is arranged;Laying device further includes that first above the delivery platform of storaging bucket front end is scraped Mechanism.
The patent of invention solves the fixation problem of grid cloth, and the paving of mortar enhancement layer is carried out by the way of scraping award If solving the problems, such as that soaking paste is brought, still, production line disclosed in 107901207 A of CN and technique in process of production, only Lapping, coating mortar and overlay film can be carried out to the upper side of insulation board substrate, therefore in process, one piece of insulation board needs When carrying out the enhancing processing on upper and lower two surfaces, two surfaces up and down of insulation board substrate can only just be processed respectively, In this way, it is necessary to after processing to one surface of insulation board substrate, just can be carried out the processing on another surface, cause one piece of heat preservation The process time of plate is longer, so that the production efficiency of fiber reinforcement insulation board is low;Meanwhile in process, it first completes the process A surface, also will receive certain influence during processing another surface, cause the enhancing for first processing that surface Layer damage etc., to influence the quality and stability of insulation board, reduces the qualification rate of insulation board.
Therefore, how to realize and lapping, coating mortar and overlay film quickly and simultaneously carried out to the two sides of insulation board substrate, Have become those skilled in the art's technical problem urgently to be solved.
Summary of the invention
In view of the above shortcomings of the prior art, it is an object of the invention to solve prior art complex procedures, and Fiber reinforcement processing can only be carried out to the side of insulation board substrate, cause fiber reinforcement insulation board long processing time, low efficiency, and And enhancement layer thickness control accuracy is low, so that processing quality and the poor problem of stability, provide a kind of fibre reinforced cement The two-sided machining production line of base foam heat-insulating board and its processing technology can carry out lapping to the two sides of insulation board substrate simultaneously, apply Mortar and overlay film processing are covered, to greatly improve the processing efficiency of insulation board, and insulation board substrate two can be greatly improved The control accuracy of the enhancement layer thickness of side improves the qualification of insulation board to effectively improve the quality and stability of insulation board Rate.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is that such: a kind of fibre reinforced cement base The front end of the two-sided machining production line of foam heat-insulating board, including rack, the rack is feed end, and rear end is discharge end;On the rack, It is successively arranged material-pulling device, storage rack, level-one from feed end to discharge end and applies crutch, carrier roller frame and shearing frame;The storage rack Bottom there is a bracket, the upper side of the bracket is located at horizontal plane, and the material-pulling device includes pusher cylinder, expeller and support Plate, wherein expeller is connected with the cylinder rod of pusher cylinder, applies crutch for pushing one piece of insulation board substrate of bottom to; The supporting plate is located above pusher cylinder, and one end is connected with expeller, is used for top heat preservation to be processed during pusher Plate substrate is held up;It is characterized by:
It includes the vertical two sides guide plate above rack, width direction of the two sides guide plate along rack that the level-one, which applies crutch, Distribution, when insulation board substrate to be processed is moved between the guide plate of two sides, insulation board substrate to be processed is located at two sides guide plate Between;In two sides, guide plate is equipped with a scraper plate far from the side of storage rack, and the lower edge of the scraper plate is located above bracket;
Slurry box open above one, the length direction of the slurry box and the width side of rack are equipped with below the guide plate of two sides To consistent, there is gap between upside and the upper side of bracket;Agitating device, the agitating device and drive are equipped in slurry box Dynamic motor is connected, and slurry can be coated to the downside of insulation board substrate to be processed by the agitating device;
It is equipped with a slurry container above the guide plate of two sides, the downside of the slurry container has the first discharge port, and this first goes out Material mouth is between the guide plate of two sides;There is the second discharge port in the side of slurry container, which passes through feed pipe Road is connected with slurry box;
It is applied in level-one and is respectively equipped with a grid cloth support frame above and below crutch;It is set in the front or behind that level-one applies crutch There is grid cloth leading truck, the grid cloth leading truck has the grid cloth guide cylinder of about two distributions, and two grid cloth guide cylinders It is located at the lower section of the top of the scraper plate lower edge of level-one painting crutch and the upside of slurry box;
The carrier roller frame is arranged along rack front-rear direction, and the shearing frame is located in the middle part of carrier roller frame;The shearing frame includes along rack The upper rail and lower guideway of width direction setting, the upper rail and lower guideway be located at the lower edge of side guide plate top and The lower section on the upper edge of slurry box;It is respectively equipped with cutter and bottom knife on upper rail and lower guideway, the cutter and cuts Piece drives synchronizing moving by shearing cylinder;It can be to two sides above and below insulation board substrate to be processed by the cutter and bottom knife Grid cloth and film synchronize sheared.
In the present solution, side's setting side guide plate and scraper plate form pasting work on the upside of insulation board substrate to be processed on the rack Then slurry box is arranged below side guide plate and scraper plate, and agitating device is arranged in slurry box for position, to be formed to be processed Pasting station on the downside of insulation board substrate.In this way, can pass through while the upside to insulation board substrate to be processed carries out pasting Slurry box and agitating device carry out pasting to the downside of insulation board substrate to be processed, to realize insulation board substrate to be processed or more Two sides pasting simultaneously.Also, the height for processing edge on slurry box two sides according to the design needs, then adjusts the height of top scraper plate Degree can guarantee the pasting consistency of thickness of insulation board substrate to be processed or more two sides, to improve the increasing of insulation board substrate two sides The control accuracy of strong thickness degree, and then guarantee pasting quality, improve stability.Also, it is moved in first piece of insulation board to be processed It moves to before grid cloth leading truck, the end of the grid cloth on two grid cloth support frames is connected, in this way, passing through heat preservation to be processed The movement of plate substrate, it will be able to drive grid cloth to move forward, due to the effect of grid cloth leading truck, can guarantee grid cloth Laying effect, to realize the stable automatic lapping in two sides up and down of insulation board substrate.After the completion of pasting and grid cloth are laid with, when to When processing insulation board substrate is moved to shearing rack position, by shearing two blades on frame for above and below insulation board substrate to be processed two The grid cloth of side is cut, and the processing of insulation board can be completed.In actual production process, since insulation board to be processed is mobile The insulation board substrate to be processed in the front in direction after secondary pasting with grid cloth by being combined as a whole, and therefore, is entirely adding During work, grid cloth can be all laid with automatically;In this way, the production and processing efficiency of the entire production line can greatly improve.
Further, it when grid cloth leading truck, which is located at level-one, applies crutch rear, is also set at the rear of grid cloth leading truck Have a pressing plate frame, the pressing plate frame has top board and a lower platen, the upper edge of the lower edge of the top board and lower platen respectively with The lower edge of scraper plate is concordant with the upside of slurry box.In such manner, it is possible to which grid cloth is preferably pressed to insulation board substrate two to be processed In the pulp layer of side, to improve the intensity of fiber reinforcement insulation board.
Further, the carrier roller frame includes the first carrier roller frame and second roller frame along the distribution of rack front-rear direction, should The upper side of first carrier roller frame and second roller frame with second level apply crutch slurry box on along concordant;The shearing frame is located at Between first carrier roller frame and second roller frame.In this way, shearing frame is easier for installation, and will not be formed with carrier roller frame dry It relates to, to make to process more convenient, smooth.
Further, it is fixedly connected with a positioning plate far from the side of storage rack in two sides guide plate, is leaned on positioning plate Nearly its both ends punishment cloth is equipped with a bar shaped location hole vertically;The scraper plate passes through the bolt and positioning plate phase across the location hole Even.In this way, being more convenient for adjusting the height of scraper plate as needed, to guarantee the processing quality of insulation board.
Further, the agitating device includes agitating shaft and stirring blade, and the stirring blade is along stirring shaft length The multiple groups of directional spreding, every group includes muti-piece around one week blade of agitating shaft;The both ends of the agitating shaft pass through bearing and slurry Magazine is connected, wherein one end of agitating shaft is connected after stretching out slurry box with the motor shaft of driving motor.In such manner, it is possible to effectively mention Pasting efficiency on the downside of high insulation board substrate to be processed.
Further, the distance between the upper edge of the slurry box of level-one painting crutch and bracket upper side are 0.1-1mm.This Sample, due to the extensional of slurry and the effect of agitating device, can reliablely and stablely the downside to insulation board substrate to be processed into Row pasting.
Further, second level being additionally provided at the rear that level-one applies crutch and applying crutch, the second level applies the structure and one of crutch The structure that grade applies crutch is identical;Wherein, the scraper plate lower edge that second level applies crutch is located at the top that level-one applies the scraper plate lower edge of crutch, and And second level applies lower section of two upsides of the slurry box of crutch on the upside of the two of the slurry box of level-one painting crutch.In this way, by again Secondary two sides up and down to insulation board to be processed carry out pasting, so as to guarantee to cover grid cloth, to further increase The combination stability of strong pulp layer and grid cloth, to further increase the integral strength of fiber reinforcement insulation board.
Further, it is applied in level-one and is respectively equipped with a thin film support frame above and below the rack of crutch rear;In film The rear side of support frame is equipped with film leading truck, and the film leading truck has the film guide cylinder of about two distributions, and two films Guide cylinder is located at the lower section of the top of the scraper plate lower edge of level-one painting crutch and the upside of slurry box.In such manner, it is possible in pasting And after the completion of grid cloth is laid with, film plastic film mulch is carried out, consequently facilitating the storage of fiber reinforcement insulation board after processing is completed.
A kind of two-sided processing technology of fibre reinforced cement base foam heat-insulating board, it is characterised in that: utilize above-mentioned production line, tool Body includes the following steps:
1) insulation board substrate to be processed is overlapped from bottom to up and is placed on storage rack;
2) scraper plate on level-one painting crutch is adjusted, level-one is made to apply the scraper plate lower edge on crutch and between insulation board substrate to be processed It is consistent that distance applies the distance between upside and bracket upper side of the slurry box on crutch with level-one;
3) grid cloth reel is installed on two grid cloth support frames, then simultaneously by top grid cloth reel and lower section grid yardage roll The end of grid cloth on cylinder is drawn on front side of the grid cloth guide cylinder on grid cloth leading truck, and by the end phase of two grid cloths Even;
4) start pusher cylinder, pushed away one piece of bottom insulation board substrate to be processed to crutch direction is applied by the expeller It is dynamic;When one piece of insulation board substrate to be processed of bottom is detached from storage rack, pusher cylinder automatically resets, and then pushes next piece Insulation board substrate, and push previous insulation board substrate mobile to rear end of rack by latter insulation board substrate to be processed, to make Insulation board substrate is continuously mobile to rear end of rack direction under the action of pusher cylinder;
5) when insulation board to be processed is moved between the side guide plate and slurry box that level-one applies crutch, pass through the of slurry container One outlet carries out slip casting to the upside of insulation board substrate to be processed, meanwhile, by the agitating device in slurry box to guarantor to be processed The downside of warm plate substrate carries out pasting;When insulation board substrate to be processed continues mobile to rear end of rack, pass through scraper plate and slurry Extra slurry is wiped off on rear side of box, guarantee insulation board substrate to be processed or more two sides covers slurry consistency of thickness;Meanwhile by grid Cloth is routed to the two sides of insulation board substrate to be processed;
6) when the rear end of insulation board substrate to be processed is moved to shearing frame, by the blade on shearing frame simultaneously to guarantor to be processed The grid cloth of two sides is cut above and below warm plate substrate, completes the two-sided processing of insulation board substrate to be processed;
7) step 6) is repeated, to complete the two-sided automation processing of insulation board.
Further, when there is production line second level to apply crutch;
1) scraper plate on second level painting crutch is adjusted, second level is made to apply the scraper plate lower edge on crutch and between insulation board substrate to be processed It is consistent that distance applies the distance between upside and bracket upper side of the slurry box on crutch with second level;
2) when insulation board to be processed is moved between the side guide plate and slurry box that second level applies crutch, pass through the of slurry container One outlet carries out slip casting to the upside of insulation board substrate to be processed, meanwhile, by the agitating device in slurry box to guarantor to be processed The downside of warm plate substrate carries out pasting, so that slurry be made to cover grid cloth;Continue in insulation board substrate to be processed to rack (1) When rear end is mobile, by wiping extra slurry off on rear side of scraper plate and slurry box, guarantee insulation board substrate to be processed two sides up and down Cover slurry consistency of thickness
Further, when production line has thin film support frame and film leading truck;
1) film roll is installed in two thin film support frames, it then simultaneously will be thin on top film roll and underlying film reel The end of film is drawn on front side of the guide cylinder of film leading truck, and the end of two films is connected;
2) it when insulation board substrate to be processed is moved to film junction, drives film mobile to rear end of rack, realizes guarantor to be processed Two sides while plastic film mulch, are bonded film and the slurry of insulation board substrate to be processed two sides above and below warm plate substrate.
Compared with prior art, the present invention has the advantage that
1, this production line can carry out lapping, coating mortar and overlay film processing to the two sides of insulation board substrate simultaneously, thus greatly The big processing efficiency for improving insulation board, and greatly improve the enhancing thickness of fibre reinforced cement base foam heat-insulating board substrate two sides The control accuracy of degree improves the conjunction of insulation board to improve the quality and stability of fibre reinforced cement base foam heat-insulating board Lattice rate.
2, it is processed by this production technology, process is simpler, can greatly reduce process, and mention significantly High microsteping enhances the control accuracy of the enhancement layer thickness of cement base foam heat-insulating board substrate two sides, to improve fiber reinforcement water The quality and stability of mud base foam heat-insulating board, improve the qualification rate of insulation board.
Detailed description of the invention
Fig. 1 is that the present invention omits the structural schematic diagram after slurry container.
Fig. 2 is that Fig. 1 omits the top view after grid cloth support frame and thin film support frame.
Fig. 3 is the structural schematic diagram that level-one applies crutch and second level applies crutch.
Fig. 4 is the structural schematic diagram of grid cloth leading truck.
Fig. 5 is the structural schematic diagram of film leading truck.
In figure: 1-rack, 2-material-pulling devices, 3-storage racks, 4-brackets, 5-carrier roller frames, the 51-the first carrier roller frame, 52-second roller framves, 6-shearing framves, 7-side guide plates, 8-scraper plates, 9-slurry boxes, 10-agitating devices, 101-stirrings Axis, 102-stirring blades, 11-driving motors, 12-grid cloth support frames, 13-grid cloth leading trucks, 14-film supports Frame, 15-film leading trucks, 16-positioning plates.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
Embodiment: referring to Fig. 1 to Fig. 5, a kind of two-sided machining production line of fibre reinforced cement base foam heat-insulating board, including machine The front end of frame 1, the rack 1 is feed end, and rear end is discharge end;In rack 1, pusher is successively arranged from feed end to discharge end Device 2, storage rack 3, level-one apply crutch, carrier roller frame 5 and shearing frame 6.The bottom of the storage rack 3 has a bracket 4, the bracket 4 upper side is located at horizontal plane;The storage rack 3 is the conventional and mature prior art, herein no longer detailed elaboration.It is described to push away Expect that device 2 includes pusher cylinder, expeller and supporting plate;Wherein, expeller is connected with the cylinder rod of pusher cylinder, and being used for will be most lower One piece of insulation board substrate of side is pushed to apply crutch;The supporting plate is located above pusher cylinder, and one end is connected with expeller, is used for Top insulation board substrate to be processed is held up during pusher.
It includes the vertical two sides guide plate 7 set on 1 top of rack that the level-one, which applies crutch,;Two sides guide plate 7 is along rack 1 Width direction distribution, when actual processing, width of the distance between the adjacent side of two sides guide plate 7 with insulation board substrate to be processed Unanimously;When insulation board substrate to be processed is moved between two sides guide plate 7, insulation board substrate to be processed at least upside is located at two Between side guide plate 7, and it is close to two sides guide plate 7.In two sides, guide plate 7 is equipped with a scraper plate 8 far from the side of storage rack 3, The position of the scraper plate 8 being capable of up and down adjustment.When it is implemented, being fixedly connected in two sides guide plate 7 far from the side of storage rack 3 There is a positioning plate 16, punishment cloth is equipped with a bar shaped location hole vertically close to its both ends on positioning plate 16;The scraper plate 8 is by wearing The bolt for crossing the location hole is connected with positioning plate 16;In this way, being more convenient for adjusting the height of scraper plate 8 as needed, to guarantee The processing quality of warm plate.To prevent slurry from revealing, in two sides, the front side of guide plate 7 is fixedly connected with a baffle, the baffle and two It is also flexibly connected between side guide plate 7;To make baffle, two sides guide plate 7 and scraper plate 8 form a material stock box, to prevent from starching Excessive leakage of material etc..
Slurry box 9 open above one, the length direction and rack 1 of the slurry box 9 are equipped with below two sides guide plate 7 Width direction it is consistent, when actual processing, which is rectangle, and two end plates are concordant with two sides guide plate 7 respectively;Tool When body is implemented, the end plate of the side guide plate 7 and slurry box 9 is molded as one, so as to greatly improve entire painting crutch Stability, and keep the processing and fabricating for applying crutch more convenient.The upside on upside (edge on both side plate) and bracket 4 of slurry box 9 There is gap between face.When it is implemented, 9 bottom plate of slurry box is connected with rack 1, or is connected by column with rack 1, this Sample is just able to carry out slurry by increasing or decreasing backing plate in 9 bottom of slurry box or adjusting the position between slurry box 9 and column The height adjustment of 9 upside (edge on both side plate) of magazine, to adapt to different process requirements.Agitating device is equipped in slurry box 9 10, which is connected with driving motor 11, and slurry can be coated to insulation board to be processed by the agitating device 10 The downside of substrate.Wherein, the agitating device 10 includes agitating shaft 101 and stirring blade 102, and the stirring blade 102 is edge The multiple groups of 101 length direction of agitating shaft distribution, every group includes muti-piece around 101 1 weeks blades of agitating shaft;The agitating shaft 101 Both ends be connected with slurry box 9 by bearing, wherein the electricity after one end stretching slurry box 9 of agitating shaft 101 with driving motor 11 Arbor is connected;In such manner, it is possible to effectively improve the pasting efficiency on the downside of insulation board substrate to be processed.
When it is implemented, being additionally provided with second level at the rear that level-one applies crutch applies crutch, the second level apply the structure of crutch with The structure that level-one applies crutch is identical;Wherein, 8 lower edge of scraper plate that second level applies crutch is located at the upper of 8 lower edge of scraper plate of level-one painting crutch Side, also, the upside (edge on both side plate) of the slurry box 9 of second level painting crutch is located at the upside that level-one applies the slurry box (9) of crutch The lower section on (edge on both side plate).Wherein, the distance between the upper edge of the slurry box 9 of second level painting crutch and 4 upper side of bracket are one Grade applies twice of upper edge and the distance between 4 upper side of bracket of the slurry box 9 of crutch.In such manner, it is possible to guarantee that grid cloth is located at The centre of entire screed, so as to greatly improve the strength and stability of entire insulation board.To improve pasting quality, level-one The distance between the upper edge of the slurry box 9 of painting crutch and 4 upper side of bracket are 0.1-1mm;In this way, due to slurry extensional and The effect of agitating device 10 reliablely and stablely can carry out pasting in the downside to insulation board substrate to be processed.
A slurry container is equipped with above two sides guide plate 7, the downside of the slurry container has to be set along 1 width direction of rack The first discharge port set, and first discharge port is between two sides guide plate 7;There is the second discharging in the side of slurry container Mouthful, which is connected by charging line with slurry box 9.
It is applied in level-one and is respectively equipped with a grid cloth support frame 12 above and below crutch;Crutch is applied in level-one and second level applies Grid cloth leading truck 13 is equipped between crutch, the grid cloth leading truck 13 has the grid cloth guide cylinder of about two distributions, and Two grid cloth guide cylinders are located at the top of 8 lower edge of scraper plate of level-one painting crutch and the upside (edge on both side plate) of slurry box 9 Lower section.When grid cloth leading truck 13, which is located at level-one, applies crutch rear, a pressure is additionally provided at the rear of grid cloth leading truck 13 Grillage;The pressing plate frame has top board and a lower platen, the upper edge of the lower edge of the top board and lower platen respectively with scraper plate 8 Lower edge is concordant with upside (edge on both side plate) of slurry box 9.When there is the entire production line second level to apply crutch, crutch is applied in level-one After pressing plate frame can be no longer set.
It is applied in level-one and is respectively equipped with a thin film support frame 14 above and below the rack of crutch rear;In thin film support frame 14 Rear side be equipped with film leading truck 15, the film leading truck 15 has the about two film guide cylinders being distributed, and two films are led The lower section of the top of 8 lower edge of scraper plate of level-one painting crutch and the upside (edge on both side plate) of slurry box 9 is located to cylinder.Specifically Ground, two thin film support frames 14 are located at second level and apply above and below crutch.When it is implemented, the grid cloth support frame being located above 12 and thin film support frame 14 can be connected by independent support rod with rack 1;Underlying grid cloth support frame 12 and film Support frame 14 is connected by a support rod with rack 1 respectively.The lower end of grid cloth leading truck 13 and film leading truck 15 is and machine Frame 1 is connected, and by increasing or decreasing backing plate in the lower end of grid cloth leading truck 13 and film leading truck 15, can adjust lower section net The position of lattice cloth guide cylinder and film guide cylinder;Top grid is equipped in the top of grid cloth leading truck 13 and film leading truck 15 Cloth guide cylinder and top film guide cylinder adjustment structure, so as to top grid cloth guide cylinder and top film guide cylinder Height can be adjusted as needed;The technology is the prior art, herein also no longer excessive narration;In such manner, it is possible to mention significantly The adaptability of high the entire production line.
The carrier roller frame 5 is arranged along 1 front-rear direction of rack, and the upper side of carrier roller frame 5 and second level apply the slurry box 9 of crutch On along concordant.The shearing frame 6 is located at 5 middle part of carrier roller frame, which includes leading in the setting of 1 width direction of rack Rail and lower guideway, the upper rail and lower guideway are located under the top of the lower edge of side guide plate 7 and the upper edge of slurry box 9 Side.Cutter and bottom knife are respectively equipped on upper rail and lower guideway, the cutter and bottom knife are driven by shearing cylinder Synchronizing moving;By the cutter and bottom knife can grid cloth to two sides above and below insulation board substrate to be processed it is synchronous with film It is sheared.When it is implemented, the carrier roller frame 5 includes the first carrier roller frame 51 and the second support along the distribution of 1 front-rear direction of rack The upper side of roller frame 52, first carrier roller frame 51 and second roller frame 52 with second level apply crutch slurry box 9 on along concordant; The shearing frame 6 is between the first carrier roller frame 51 and second roller frame 52.In this way, shearing frame 6 is easier for installation, and It will not be formed and be interfered with carrier roller frame 5, to make to process more convenient, smooth.
In the present solution, setting side guide plate 7 and scraper plate 8 form pasting on the upside of insulation board substrate to be processed above rack 1 Then slurry box 9 is arranged in station below side guide plate 7 and scraper plate 8, and agitating device 10 is arranged in slurry box 9, thus shape At pasting station on the downside of insulation board substrate to be processed.In this way, while the upside to insulation board substrate to be processed carries out pasting, Pasting can be carried out to the downside of insulation board substrate to be processed by slurry box 9 and agitating device 10, to realize guarantor to be processed The two sides pasting simultaneously up and down of warm plate substrate.Also, the height for processing edge on 9 two sides of slurry box according to the design needs, is then adjusted The height of top scraper plate 8 can guarantee the pasting consistency of thickness of insulation board substrate to be processed or more two sides, to improve insulation board The control accuracy of the enhancement layer thickness of substrate two sides, and then guarantee pasting quality, improve stability.Also, in a pasting Afterwards, before first piece of insulation board to be processed is moved to grid cloth leading truck 13, by the grid cloth on two grid cloth support frames 12 End be connected, in this way, passing through the movement of insulation board substrate to be processed, it will be able to drive grid cloth to move forward, due to grid The effect of cloth leading truck 13, can guarantee the laying effect of grid cloth, thus realize insulation board substrate up and down two sides it is stable from Dynamic lapping.
Similarly, the secondary pasting and film plastic film mulch of insulation board substrate to be processed are carried out, and during secondary pasting, Grid cloth is covered, to further increase the Forming Quality of entire insulation board.Until insulation board substrate to be processed coated with film Rear end when being moved to shearing 6 position of frame, by two blades on shearing frame 6 by the net of two sides above and below insulation board substrate to be processed Ge Bu and film are cut, and the processing of insulation board can be completed.
In actual production process, due to front (close to 1 rear end of rack) insulation board substrate to be processed with net Ge Bu after secondary pasting by being combined as a whole, and the amateurish front insulation board substrate to be processed of film is close together;Therefore, exist In whole process, grid cloth and film can be all laid with automatically;In this way, the production and processing efficiency of the entire production line can It greatly improves.
A kind of two-sided processing technology of fibre reinforced cement base foam heat-insulating board is specifically included as follows using above-mentioned production line Step:
1) insulation board substrate to be processed is overlapped from bottom to up and is placed on storage rack 3;Meanwhile slurry being added in slurry container Material;For use.
2) adjust level-one and apply crutch and second level and apply scraper plate 8 on crutch, make level-one apply 8 lower edge of scraper plate on crutch with it is to be added The distance between work insulation board substrate applies upside (edge on both side plate) and 4 upper side of bracket of the slurry box 9 on crutch with level-one The distance between it is consistent;Second level applies the distance between 8 lower edge of scraper plate and insulation board substrate to be processed on crutch and second level pasting The distance between the upside (edge on both side plate) of slurry box 9 on frame and 4 upper side of bracket are consistent.As an implementation, Level-one applies the distance between 8 lower edge of scraper plate and insulation board substrate to be processed on crutch and the slurry box 9 on level-one painting crutch The distance between upside (edge on both side plate) and 4 upper side of bracket are 0.5mm;Second level apply crutch on 8 lower edge of scraper plate with to Process 4 upside of upside (edge on both side plate) and bracket for the slurry box 9 that the distance between insulation board substrate is applied with second level on crutch The distance between face is 1mm.In such manner, it is possible to guarantee that grid cloth is located at the centre of entire screed, so as to greatly improve The strength and stability of entire insulation board;And pasting ensure that the stabilization of pasting especially downside pasting with a thickness of 0.5mm every time Property and reliability.
3) grid cloth reel is installed on two grid cloth support frames 12, then simultaneously by top grid cloth reel and lower section net The end of grid cloth on lattice cloth reel is drawn to level-one and is applied between crutch and grid cloth leading truck 13, and by the end of two grid cloths Portion is connected.
4) film roll is installed in two thin film support frames 14, then simultaneously by top film roll and underlying film reel On the end of film draw to second level and apply between crutch and film leading truck 15, and the end of two films is connected.
5) start pusher cylinder, by the expeller by one piece of bottom insulation board substrate to be processed to apply crutch direction It pushes;When one piece of insulation board substrate to be processed of bottom is detached from storage rack 3, pusher cylinder automatically resets, under then pushing One piece of insulation board substrate, and push previous insulation board substrate mobile to 1 rear end of rack by latter insulation board substrate to be processed, from And keep insulation board substrate continuously mobile to extreme direction after rack 1 under the action of pusher cylinder.Meanwhile opening slurry container First discharge port and the second discharge port, and start driving motor 11, so that quickly slurry box 9 be filled up;Then first is being adjusted The aperture of discharge port and the second discharge port, to carry out slurry control as needed.
6) when insulation board to be processed is moved between the side guide plate 7 and slurry box 9 that level-one applies crutch, held by slurry The first outlet of device carries out slip casting to the upside of insulation board substrate to be processed, meanwhile, it is right by the agitating device 10 in slurry box 9 The downside of insulation board substrate to be processed carries out pasting.When insulation board substrate to be processed continues mobile to 1 rear end of rack, by scraping Plate 8 and 9 rear side of slurry box wipe extra slurry off, and guarantee insulation board substrate to be processed or more two sides covers slurry consistency of thickness.
Wherein:
When grid cloth leading truck, which is located at level-one, to be applied in front of crutch, insulation board to be processed drives grid cloth to be moved to level-one painting together When between the side guide plate 7 and slurry box 9 of crutch, by the first outlet of slurry container to the upside of insulation board substrate to be processed Slip casting is carried out, meanwhile, pasting is carried out by downside of the agitating device 10 in slurry box 9 to insulation board substrate to be processed.To When processing insulation board substrate continues mobile to 1 rear end of rack, extra slurry is scraped by the back side panel of scraper plate 8 and slurry box 9 Fall, guarantee insulation board substrate to be processed or more two sides covers slurry consistency of thickness, and grid cloth is pressed in pulp layer, makes grid Cloth is bonded with the slurry of insulation board substrate to be processed two sides.
When grid cloth leading truck, which is located at level-one, to be applied on rear side of crutch, the side that insulation board to be processed is moved to level-one painting crutch is led When between plate 7 and slurry box 9, slip casting is carried out to the upside of insulation board substrate to be processed by the first outlet of slurry container, Meanwhile pasting is carried out by downside of the agitating device 10 in slurry box 9 to insulation board substrate to be processed.In insulation board to be processed When substrate continues mobile to 1 rear end of rack, extra slurry is wiped off by the back side panel of scraper plate 8 and slurry box 9, is guaranteed to be added Two sides covers slurry consistency of thickness above and below work insulation board substrate.When insulation board substrate to be processed is moved to grid cloth junction, drive Grid cloth is mobile to 1 rear end of rack, realizes insulation board substrate to be processed two sides lapping simultaneously up and down;Insulation board substrate to be processed after Grid cloth is pressed in pulp layer when by pressing plate frame by top board and lower platen by continuous movement, make grid cloth with it is to be added The slurry of work insulation board substrate two sides is bonded.
7) when insulation board to be processed is moved between the side guide plate 7 and slurry box 9 that second level applies crutch, held by slurry The first outlet of device carries out slip casting to the upside of insulation board substrate to be processed, meanwhile, it is right by the agitating device 10 in slurry box 9 The downside of insulation board substrate to be processed carries out pasting, so that slurry be made to cover grid cloth.Continue in insulation board substrate to be processed When mobile to 1 rear end of rack, extra slurry is wiped off by scraper plate 8 and 9 rear side of slurry box, guarantees insulation board substrate to be processed Cover slurry consistency of thickness in upper and lower two sides.
8) it when insulation board substrate to be processed is moved to film junction, drives film mobile to 1 rear end of rack, realizes to be added Two sides while plastic film mulch, are bonded film and the slurry of insulation board substrate to be processed two sides above and below work insulation board substrate.
9) it when the rear end of insulation board substrate to be processed is moved to shearing frame 6, is treated simultaneously by the blade on shearing frame 6 The grid cloth and film of two sides are cut above and below processing insulation board substrate, complete the two-sided processing of insulation board substrate to be processed. Wherein, when original state, two blades sheared on frame 6 are located at the same side of rack 1 or are located at the two sides of rack 1;Shearing After the completion, two blades are moved to the other side of rack 1;To avoid the position of blade from influencing the processing of insulation board.For into one Step improves efficiency, and the shear time section of the blade is the period of pusher cylinder reseting procedure;In such manner, it is possible to further decrease Process time improves processing efficiency.
10) step 9) is repeated, to complete the two-sided automation processing of insulation board.
Finally, it should be noted that technical side the above examples are only used to illustrate the technical scheme of the present invention and are not limiting Case, those skilled in the art should understand that, modification or equivalent replacement of the technical solution of the present invention are made for those, and The objective and range for not departing from the technical program, are intended to be within the scope of the claims of the invention.

Claims (10)

1. a kind of two-sided machining production line of fibre reinforced cement base foam heat-insulating board, including rack (1), the front end of the rack (1) For feed end, rear end is discharge end;On rack (1), material-pulling device (2), storage rack are successively arranged from feed end to discharge end (3), level-one applies crutch, carrier roller frame (5) and shearing frame (6);The bottom of the storage rack (3) has a bracket (4), the bracket (4) upper side is located at horizontal plane, and the material-pulling device (2) includes pusher cylinder, expeller and supporting plate, wherein expeller with The cylinder rod of pusher cylinder is connected, and applies crutch for pushing one piece of insulation board substrate of bottom to;The supporting plate is located at pusher Above cylinder, one end is connected with expeller, for holding up top insulation board substrate to be processed during pusher;Its feature It is:
It includes the vertical two sides guide plate (7) above rack (1) that the level-one, which applies crutch, and two sides guide plate (7) is along rack (1) width direction distribution, when insulation board substrate to be processed is moved between two sides guide plate (7), insulation board base to be processed Plate is located between two sides guide plate (7);In two sides, guide plate (7) is equipped with a scraper plate (8) far from the side of storage rack (3), this is scraped The lower edge of plate (8) is located above bracket;
Slurry box (9) open above one, the length direction and machine of the slurry box (9) are equipped with below two sides guide plate (7) The width direction of frame (1) is consistent, has gap between upside and the upper side of bracket (4);Stirring is equipped in slurry box (9) Device (10), the agitating device (10) are connected with driving motor (11), can be coated to slurry by the agitating device (10) The downside of insulation board substrate to be processed;
Be equipped with a slurry container above guide plate (7) in two sides, the downside of the slurry container has the first discharge port, and this first Discharge port is located between two sides guide plate (7);There is the second discharge port in the side of slurry container, second discharge port is by sending Pipe material is connected with slurry box (9);
It is applied in level-one and is respectively equipped with a grid cloth support frame (12) above and below crutch;Level-one apply crutch front or after Side is equipped with grid cloth leading truck (13), and the grid cloth leading truck (13) has the grid cloth guide cylinder of about two distributions, and two Grid cloth guide cylinder is located at the lower section of the top of scraper plate (8) lower edge of level-one painting crutch and the upside of slurry box (9);
The carrier roller frame (5) is arranged along rack (1) front-rear direction, and the shearing frame (6) is located in the middle part of carrier roller frame (5);The shearing Frame (6) includes the upper rail and lower guideway along the setting of rack (1) width direction, and the upper rail and lower guideway are located at side and lead To the lower section on the upper edge of the top and slurry box (9) of the lower edge of plate (7);Be respectively equipped on upper rail and lower guideway cutter and Bottom knife, the cutter and bottom knife drive synchronizing moving by shearing cylinder;It can be treated by the cutter and bottom knife Processing insulation board substrate up and down two sides grid cloth and film synchronize sheared.
2. the two-sided machining production line of fibre reinforced cement base foam heat-insulating board according to claim 1, it is characterised in that: when When grid cloth leading truck is located at level-one painting crutch rear, a pressing plate frame, the pressing plate are additionally provided at the rear of grid cloth leading truck Frame has top board and a lower platen, the upper edge of the lower edge of the top board and lower platen lower edge and slurry with scraper plate (8) respectively The upside of box (9) is concordant.
3. the two-sided machining production line of fibre reinforced cement base foam heat-insulating board according to claim 1, it is characterised in that: Two sides guide plate (7) is fixedly connected with a positioning plate (16) far from the side of storage rack (3), on positioning plate (16) close to its two End punishment cloth is equipped with a bar shaped location hole vertically;The scraper plate (8) passes through the bolt and positioning plate (16) phase across the location hole Even.
4. the two-sided machining production line of fibre reinforced cement base foam heat-insulating board according to claim 1, it is characterised in that: institute Stating agitating device (10) includes agitating shaft (101) and stirring blade (102), and the stirring blade (102) is along agitating shaft (101) The multiple groups of length direction distribution, every group includes muti-piece around (101) one weeks blades of agitating shaft;The two of the agitating shaft (101) End is connected by bearing with slurry box (9), wherein one end stretching slurry box (9) of agitating shaft (101) afterwards with driving motor (11) Motor shaft be connected.
5. the two-sided machining production line of fibre reinforced cement base foam heat-insulating board according to claim 1, it is characterised in that: one The distance between the upper edge of the slurry box (9) of grade painting crutch and bracket (4) upper side are 0.1-1mm.
6. the two-sided machining production line of fibre reinforced cement base foam heat-insulating board according to claim 1, it is characterised in that: Level-one applies and is respectively equipped with a thin film support frame (14) above and below the rack of crutch rear;Rear side in thin film support frame (14) Equipped with film leading truck (15), the film leading truck (15) has the film guide cylinder of about two distributions, and two films are oriented to Cylinder is located at the lower section of the top of scraper plate (8) lower edge of level-one painting crutch and the upside of slurry box (9).
7. according to the two-sided machining production line of fibre reinforced cement base foam heat-insulating board, feature described in any of the above-described claim It is: is additionally provided with second level at the rear that level-one applies crutch and applies crutch, the second level applies the structure of crutch and the knot of level-one painting crutch Structure is identical;Wherein, scraper plate (8) lower edge that second level applies crutch is located at the top that level-one applies scraper plate (8) lower edge of crutch, also, two The upside that grade applies the slurry box (9) of crutch is located at the lower section of the upside of the slurry box (9) of level-one painting crutch.
8. a kind of two-sided processing technology of fibre reinforced cement base foam heat-insulating board, it is characterised in that: wanted using any of the above-described right The production line is sought, is specifically comprised the following steps:
1) insulation board substrate to be processed is overlapped from bottom to up and is placed on storage rack (3);
2) scraper plate (8) on level-one painting crutch is adjusted, level-one is made to apply scraper plate (8) lower edge and insulation board substrate to be processed on crutch The distance between slurry box (9) on crutch is applied with level-one upside and the distance between bracket (4) upper side unanimously;
3) grid cloth reel is installed on two grid cloth support frames (12), then simultaneously by top grid cloth reel and lower section grid The end of grid cloth on cloth reel is drawn on front side of the grid cloth guide cylinder on grid cloth leading truck, and by the end of two grid cloths Portion is connected;
4) start pusher cylinder, pushed away one piece of bottom insulation board substrate to be processed to crutch direction is applied by the expeller It is dynamic;When one piece of insulation board substrate to be processed of bottom is detached from storage rack (3), pusher cylinder automatically resets, under then pushing One piece of insulation board substrate, and push previous insulation board substrate mobile to rack (1) rear end by latter insulation board substrate to be processed, To make insulation board substrate, continuously to rack (1), extreme direction is mobile afterwards under the action of pusher cylinder;
5) when insulation board to be processed is moved between the side guide plate (7) and slurry box (9) that level-one applies crutch, held by slurry The first outlet of device carries out slip casting to the upside of insulation board substrate to be processed, meanwhile, pass through the agitating device in slurry box (9) (10) pasting is carried out to the downside of insulation board substrate to be processed;Continue in insulation board substrate to be processed mobile to rack (1) rear end When, by wiping extra slurry off on rear side of scraper plate (8) and slurry box (9), guarantee insulation board substrate to be processed or more two sides Cover slurry consistency of thickness;Meanwhile grid cloth being routed to the two sides of insulation board substrate to be processed;
6) it when the rear end of insulation board substrate to be processed is moved to shearing frame (6), is treated simultaneously by the blade in shearing frame (6) The grid cloth of two sides is cut above and below processing insulation board substrate, completes the two-sided processing of insulation board substrate to be processed;
7) step 6) is repeated, to complete the two-sided automation processing of insulation board.
9. the two-sided processing technology of fibre reinforced cement base foam heat-insulating board according to claim 8, it is characterised in that: work as life When there is producing line second level to apply crutch;
1) scraper plate (8) on second level painting crutch is adjusted, second level is made to apply scraper plate (8) lower edge and insulation board substrate to be processed on crutch The distance between slurry box (9) on crutch is applied with second level upside and the distance between bracket (4) upper side unanimously;
2) when insulation board to be processed is moved between the side guide plate (7) and slurry box (9) that second level applies crutch, held by slurry The first outlet of device carries out slip casting to the upside of insulation board substrate to be processed, meanwhile, pass through the agitating device in slurry box (9) (10) pasting is carried out to the downside of insulation board substrate to be processed, so that slurry be made to cover grid cloth;In insulation board base to be processed When plate continues mobile to rack (1) rear end, by wiping extra slurry off on rear side of scraper plate (8) and slurry box (9), guarantee to be added Two sides covers slurry consistency of thickness above and below work insulation board substrate.
10. the two-sided processing technology of fibre reinforced cement base foam heat-insulating board according to claim 8, it is characterised in that: when When production line has thin film support frame and film leading truck;
1) film roll is installed on two thin film support frames (14), it then simultaneously will be on top film roll and underlying film reel The end of film draw on front side of the guide cylinder to film leading truck (15), and the end of two films is connected;
2) it when insulation board substrate to be processed is moved to film junction, drives film mobile to rack (1) rear end, realizes to be processed Two sides while plastic film mulch, are bonded film and the slurry of insulation board substrate to be processed two sides above and below insulation board substrate.
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