Linear shaft direct-drive structure convenient for heat dissipation
Technical Field
The invention relates to a linear shaft direct-drive unit, in particular to a linear motor motion structure with efficient heat dissipation.
Background
Along with the continuous improvement of the performance requirements of high-speed and high-precision machine tools in the market, the traditional linear shaft driving mode of driving the ball screw by the rotary servo motor is gradually replaced by direct driving of the linear motor. The direct drive transmission shortens the length of a feeding transmission chain of the machine tool to zero, and has the characteristics of no abrasion, high-speed response, high transmission rigidity, high acceleration, high transmission efficiency and the like.
When the linear motor is used for driving: the conduction of the rotor plate after heating and how to control the heat balance state of the rotor plate so as to control the temperature rise of the installation part, reduce the thermal deformation of the installation part and reduce the influence of the temperature rise on the precision; the traveling wave magnetic field generated after the rotor plate is electrified and the stator permanent magnet magnetic field form a strong acting force, and the strong acting force acts on the corresponding bearing linear guide rail, so that the friction force of the guide rail is increased, more heat is generated under a high-speed motion state, the guide rail is deformed due to temperature rise change, and the change of the machine tool precision is directly influenced. Therefore, under the condition that the heating component cannot be removed, heat is effectively conducted out to control the temperature rise change of the heating component, and the method is an effective method for controlling the precision of the machine tool.
Disclosure of Invention
The purpose of the invention is that: the temperature control scheme of the linear motor movement structure can effectively control the temperature rise of main heating components such as the linear guide rail and the body movement component, and therefore the machine tool precision is improved.
Linear shaft directly drives structure convenient to heat dissipation installs linear motor stator board on the body fixed part on the lathe, arranges linear guide in linear motor stator board both sides, and fixed body motion part, characterized by on linear guide's the installation slider:
a bearing base plate is arranged between the body fixing part and the linear motor rotor plate, and a plurality of hollowed-out heat dissipation grids are arranged in the middle of the bearing base plate; on the surface of the machine tool casting body, two linear guide rail installation parts are provided with a single or a plurality of U-shaped grooves, copper tubes for circulating cooling liquid are buried in the grooves, and the copper tubes are connected with a precise circulating cooling system.
According to the linear shaft direct-drive structure convenient for heat dissipation, the heat dissipation grid of the bearing base plate is a plurality of rectangular hollowed holes distributed in a rectangular array, and the bearing base plate is provided with penetrating heat dissipation meshes along the movement direction; the bearing backing plate is connected with the linear motor rotor plate and the body moving part through bolts.
According to the linear shaft direct-drive structure convenient for heat dissipation, circular penetrating heat dissipation meshes are uniformly distributed on two end faces of the bearing backing plate along the movement direction.
According to the linear shaft direct-drive structure convenient for heat dissipation, screw holes are distributed at the top positions of the four sides of the bearing base plate and the hollow holes of the rectangular building.
According to the linear shaft direct-drive structure convenient for heat dissipation, two mounting sliding blocks are mounted on linear guide rails on two sides of the linear motor stator plate.
According to the linear shaft direct-drive structure convenient for heat dissipation, the flatness of the linear guide rail mounting base surface is not lower than 0.008/1000mm, the linearity of the linear guide rail is not lower than 0.005/1000mm, the parallelism of the linear guide rails on two sides is not lower than 0.008/1000mm, the upper surfaces of the mounting sliding blocks on the linear guide rail are positioned in the same plane, and the coplanar flatness of the upper surfaces of all the mounting sliding blocks is within 0.008/1000mm.
According to the linear shaft direct-drive structure convenient for heat dissipation, two U-shaped grooves are formed in the installation position of the linear guide rail, and two U-shaped grooves are respectively distributed on two sides of the bottom of the linear guide rail.
The technical scheme of the invention has the following characteristics:
in the aspect of type selection calculation of the linear motor, the thrust safety coefficient of the linear motor is set to be 120-130%, so that the problem of large heat productivity caused by overhigh power of the linear motor is solved.
2 on the basis of researching the temperature control of the linear shaft guide rail, the device lists the precise numerical requirements of the mounting base surface of the linear shaft guide rail. Meanwhile, the device definitely adopts the linear motor rotor plate for circulating cooling, and a special bearing base plate with hollowed-out grids serving as radiating holes is arranged below the linear guide rail, and a cooling pipe network structure is distributed below the linear guide rail. The structure design can effectively conduct out the heat generated by the heating component and is used for controlling the temperature rise change of the heating component, so that the precision of the machine tool is improved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic cross-sectional view of the present invention.
Fig. 3 is a partial cross-sectional view of the linear guide cooling structure of the present invention.
In the accompanying drawings: 1. a body fixing member; 2. a linear motor stator plate; 3. a linear motor rotor plate; 4. a bearing backing plate; 5. a linear guide rail; 6. a body movement member; 7. copper pipe.
Detailed Description
The invention uses various unique novel temperature control technical methods, such as: the linear shaft direct-drive movement temperature control method for determining the linear motor selection safety coefficient, the machining and assembly precision requirement, the reliable cooling of the linear motor rotor plate and the linear guide rail and the like effectively controls the temperature rise of main heating parts such as the linear guide rail, the body moving parts and the like, thereby improving the precision of the machine tool. The cooling device for the inner structure of the linear motor and the rotor plate of the linear motor belongs to the conventional technology and is not repeated.
The heating sources of the general straight-line shaft direct-drive structure mainly comprise two parts: the coil of the rotor plate of the linear motor generates heat and the linear guide rail generates heat by friction. The linear motor stator plate is arranged on the upper body fixing part 1 of the machine tool, and linear guide rails are symmetrically arranged on the left side and the right side of the linear motor stator plate. In order to effectively dissipate heat from the heat source, the following technical means are adopted.
1. When the linear motor is selected, a trapezoid speed mode or a triangle speed mode can be adopted according to the length of the movement stroke, when the linear motor parameter is selected, the thrust is not lower than 120-130% of safety coefficient, and the allowance is reserved for selecting the linear motor, so that the problem of large heat productivity caused by overhigh power of the linear motor is solved.
2. Form and position tolerance of the linear guide rail. The flatness of the contact surface at the bottom of the linear guide rail mounting base surface is not lower than 0.008/1000mm, the straightness of the linear guide rail is not lower than 0.005/1000mm, and the parallelism of the linear guide rails at two sides is not lower than 0.008/1000mm. The upper surfaces of the installation sliding blocks on the linear guide rail are positioned in the same plane, and the coplanar flatness of the upper surfaces of all the installation sliding blocks is controlled within 0.008/1000mm.
As shown in fig. 1-3, the linear motor and the linear guide rail are all installed in a vertical plane. The following heat dissipation schemes are also applicable to horizontal planes and other angular mounting modes.
In the method, a body moving part 6 is fixed on a mounting slide block of the linear guide rail, and a bearing base plate 4 is mounted between the body moving part of the machine tool and the linear motor rotor plate 3. The middle part of the bearing backing plate is provided with a plurality of hollowed-out heat dissipation grids, and the heat dissipation grids of the bearing backing plate preferably adopt a plurality of rectangular hollowed-out holes distributed in a 4*5 rectangular array. The two end surfaces of the bearing backing plate along the movement direction are uniformly distributed with round penetrating radiating meshes. The bearing backing plate is connected with the linear motor rotor plate and the body moving part 6 through bolt connection. Screw holes are distributed at the vertexes of the hollow holes of the four sides and the rectangular building of the bearing base plate.
On the premise of meeting the structural rigidity, through the special heat dissipation grid structure of the bearing pad, the heat dissipation area can be increased through the grid, the contact area between the movable plate and the bearing pad can be reduced, and the heat conduction is reduced; meanwhile, with the high-speed movement of the linear motor rotor plate 3, through penetrating through the radiating mesh holes of the bearing base plate along the movement direction, the heat of the joint part of the bearing base plate and the linear motor rotor plate is effectively taken away by air flow caused by the high-speed movement, so that the temperature control effect is realized. The traditional existing linear motor rotor plate generally adopts a circulating cooling mode to control the temperature, a cooling medium is filled in the linear motor rotor plate, heat is taken away through circulation of a precise water cooler, and the temperature control effect is achieved. The cooling device of the linear motor rotor plate belongs to the prior art structure, so that the description is omitted.
According to the invention, two U-shaped grooves are processed at the mounting positions of the linear guide rail 5 on the surface of the machine tool casting body at two sides of the linear guide rail. The copper tube 7 with large heat conductivity is buried in the groove, cooling liquid is filled in the tube, and heat near the guide rail is taken away by a precise circulating cooling system such as a precise water cooling machine of the model CWA36PTS-380V, so that the effective control of temperature rise is realized. The cooling structures are distributed below the two linear guide rails. Copper tubes below the two linear guide rails are connected in series and are connected into the same precise circulating cooling system together.
The above embodiments are merely illustrative of the preferred embodiments of the present invention, and are not intended to limit the spirit and scope of the present invention, and those skilled in the art should not be able to make any changes or modifications to the technical solution of the present invention without departing from the design concept of the present invention.