CN109130368B - Efficient forming process of cotton fabric - Google Patents
Efficient forming process of cotton fabric Download PDFInfo
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- CN109130368B CN109130368B CN201810736143.7A CN201810736143A CN109130368B CN 109130368 B CN109130368 B CN 109130368B CN 201810736143 A CN201810736143 A CN 201810736143A CN 109130368 B CN109130368 B CN 109130368B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
- B32B2038/008—Sewing, stitching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/51—Elastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2437/00—Clothing
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Ceramic Engineering (AREA)
- Woven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an efficient forming process of cotton fabric, which comprises a step of forming an upper layer of cotton fabric, a step of forming a lower layer of cotton fabric, a step of forming spiral fiber and a step of sewing the lower layer of cotton fabric, the spiral fiber and the upper layer of cotton fabric together; the upper layer cotton fabric and the lower layer cotton fabric are made by weaving, singeing, scouring, bleaching, presetting, sanding, softening and setting, and the spiral fiber is formed by forming fiber monofilaments through a spiral manufacturing device. Compared with the prior art, the invention enriches the functionality of the cotton fabric, expands the application places of the cotton fabric and improves the selectable space of consumers.
Description
The patent application of the invention is a divisional application of a Chinese patent application No. 201810676200.7, the application No. of the original application is 201810676200.7, the application date is 2018, 06 and 27 days, and the invention name is a forming process of a high-elasticity cotton fabric.
Technical Field
The invention relates to a novel fiber and composite material preparation technology, in particular to a forming process of a high-elastic cotton fabric.
Background
With the continuous development of market economy in China, the continuous improvement of the living standard of people and the great development of textile industry in China, the application places in the field of textiles have various characteristics at present, so that people have a wider pursuit on various functional fabrics, the traditional cotton fabrics are generally woven by warps and wefts and are generally of single-layer structures, the traditional cotton fabrics have defects in three-dimensional elasticity, the traditional cotton fabrics are generally limited to underwear, the traditional cotton fabrics are relatively few in applications of coats or other aspects, and the inventor intensively studies and generates the scheme.
Disclosure of Invention
The invention mainly aims to provide a forming process of a high-elasticity cotton fabric, which enriches the functionality of the cotton fabric, expands the application places of the cotton fabric and improves the optional space of consumers.
In order to solve the technical problem, the technical scheme of the invention is as follows:
a forming process of a high-elastic cotton fabric comprises a step of forming an upper layer cotton fabric, a step of forming a lower layer cotton fabric, a step of forming spiral fibers and a step of sewing the lower layer cotton fabric, the spiral fibers and the upper layer cotton fabric together;
the upper layer cotton fabric and the lower layer cotton fabric are made by weaving, singeing, scouring, bleaching, presetting, sanding, softening and setting, and the spiral fiber is formed by forming fiber monofilaments through a spiral manufacturing device.
Further, the weaving step includes: the pure cotton yarn is used as warp yarn and weft yarn to be interwoven in a weave structure to obtain grey cloth, and the grey cloth is subjected to after-treatment to form fluff.
Further, the singeing step comprises: applying static electricity to the first side edge of the grey cloth to enable the fluff on the first side edge to stand up, and then burning the fluff standing up on the first side edge by using a first flame sprayer positioned on the first side edge; and then applying static electricity to the second side edge of the grey cloth to enable the fluff on the second side edge to stand up, and then burning the fluff standing up on the second side edge by using a second flame thrower positioned on the second side edge.
Further, the fire outlet of first flame thrower and second flame thrower all is the platykurtic and all extends the setting along the width direction of greige cloth, just the width of the fire outlet of first flame thrower and the width of the fire outlet of second flame thrower all is greater than the width of greige cloth.
Further, the scouring step comprises: the singed grey fabric is fed into a scouring device to remove natural impurities adhered to pure cotton yarns, the scouring device at least comprises a fabric feeding wheel, a box body, a lower-layer crawler conveying mechanism, an upper-layer crawler conveying mechanism and an arc transition plate, the lower-layer crawler conveying mechanism, the upper-layer crawler conveying mechanism and the arc transition plate are all located in the box body, the fabric feeding wheel is located at an upper opening of the box body, the lower-layer crawler conveying mechanism and the upper-layer crawler conveying mechanism are both arranged in the box body, two ends of the arc transition plate respectively correspond to the upper-layer crawler conveying mechanism and the lower-layer crawler conveying mechanism, and a hollowed-out liquid passing hole is further formed between adjacent conveying crawlers in the upper-layer crawler conveying mechanism and.
Further, the conveying direction of the upper-layer crawler conveying mechanism is opposite to the conveying direction of the lower-layer crawler conveying mechanism.
Further, the length of the upper-layer crawler conveying mechanism is smaller than that of the lower-layer crawler conveying mechanism.
Further, the upper-layer crawler conveying mechanisms are integrally and horizontally arranged, and the height of the lower-layer crawler conveying mechanisms is lower and lower along the conveying direction of the lower-layer crawler conveying mechanisms.
Further, the bottom of box still is provided with feed back and carries the base, feed back carries the base still to be provided with the arc and receives the flitch at the feed end, feed back carries the whole below that is located lower floor's track conveying mechanism of base.
Further, the spiral manufacturing device is provided with an annular guide seat, a feeding mechanism and a cutting mechanism, the feeding mechanism is provided with a front guide seat, a rear guide seat, a driving roller and a driven roller, the front guide seat and the rear guide seat are used for guiding the balanced composite monofilament fibers, the driving roller and the driven roller are arranged oppositely and used for conveying the balanced composite monofilament fibers, the front guide seat is used for conveying the balanced composite monofilament fibers between the driving roller and the driven roller, and the rear guide seat is used for conveying the balanced composite monofilament fibers conveyed from the driving roller and the driven roller to the annular guide seat; a spiral groove is formed in the annular guide seat, and spiral fibers are formed in the spiral groove by the strip fibers.
Further, the cutting mechanism is provided with a cutter, a connecting rod, a vertical rod, a roller and a cam fixed on the rotating shaft of the driving roller, the cam is connected with the roller in an abutting mode, the roller is rotatably connected onto the vertical rod, and the vertical rod is fixedly connected with the connecting rod.
Further, the cutter is positioned at the outlet of the annular guide seat, and a heater for melting the fibers is also arranged on the cutter.
By adopting the technical scheme, the invention has the beneficial effects that:
firstly, two layers of cotton fabrics are respectively used as an upper layer and a lower layer, a layer of spiral fiber is laid between the two layers of cotton fabrics, and then the high-elasticity cotton fabrics are formed in a sewing mode, wherein the sewing is a generalized concept that the three layers are connected to form a complete functional fabric, so that the functional fabric formed on the whole is higher in elasticity by utilizing the structure of the spiral fiber, and the types of the functional fabric are enriched.
The upper layer cotton fabric and the lower layer cotton fabric are both manufactured by adopting the processes of weaving, singeing, scouring, bleaching, pre-shaping, sanding, softening and shaping, so that the formed fluff effect is excellent, and the grade of the whole high-elastic cotton fabric is greatly improved.
The invention has the characteristics of high working efficiency, good quality and high automation degree no matter the specific singeing step, scouring step or spiral manufacturing device of the spiral fibers, thereby ensuring that the consistency of the whole high-elastic cotton fabric can be the most stable on the product.
Drawings
Fig. 1 is a schematic structural diagram of a high-elasticity cotton fabric.
FIG. 2 is a schematic structural diagram of a preferred embodiment of the singeing step in the forming process according to the present invention.
FIG. 3 is a schematic diagram of a preferred embodiment of the present invention relating to the scouring step in the forming process.
FIG. 4 is a schematic front view of a preferred embodiment of the spiral forming apparatus of the present invention in a forming process.
FIG. 5 is a schematic view of the back of a preferred embodiment of the spiral forming apparatus of the present invention involved in the forming process.
In the figure:
lower cotton fabric-11; spiral fiber-12; upper cotton fabric-13;
a first electrostatic application device-21; a first torch-22; a second electrostatic application device-23;
a second torch-24;
a box body-31; a cloth feeding wheel-32; a lower crawler conveying mechanism-33;
an upper-layer crawler conveying mechanism-34; an arc transition plate-35; a feed back conveying base-36;
an annular guide seat-5; a feeding mechanism-6; a front conductive seat-61;
a rear conductive mount-62; a drive roll-63; a rotating shaft-631; a passive roller-64;
a cutting mechanism-7; a cutter-71; a connecting rod-72;
a vertical rod-73; a roller-74; a cam-75.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
The first embodiment is as follows:
the invention relates to a forming process of a high-elasticity cotton fabric, which comprises a step of forming an upper layer cotton fabric 13, a step of forming a lower layer cotton fabric 11, a step of forming spiral fibers 12 and a step of sewing the lower layer cotton fabric 11, the spiral fibers 12 and the upper layer cotton fabric 13 together.
The upper cotton fabric 13 and the lower cotton fabric 11 are made by weaving, singeing, scouring, bleaching, pre-shaping, sanding, softening and shaping, the spiral fibers 12 are formed by spirally manufacturing fiber monofilaments by a device, the lower cotton fabric 11 is put well firstly during actual forming, then the spiral fibers 12 are laid on the lower cotton fabric 11, and then the lower cotton fabric 11 and the upper cotton fabric 13 are connected together.
Therefore, the two layers of cotton fabrics are respectively used as the upper layer and the lower layer, the spiral fiber 12 is laid between the two layers of cotton fabrics, and the high-elasticity cotton fabrics are formed by sewing, wherein the sewing is a generalized concept that the three layers are connected to form a complete functional fabric, so that the functional fabric formed integrally can have stronger elasticity by utilizing the structure of the spiral fiber 12, and the types of the functional fabric are enriched.
Meanwhile, the upper cotton fabric 13 and the lower cotton fabric 11 are both made by adopting the processes of weaving, singeing, scouring, bleaching, pre-shaping, sanding, softening and shaping, so that the formed fluff effect is excellent, and the grade of the whole high-elastic cotton fabric is greatly improved.
Example two:
as a more specific limitation, it is further defined on the basis of the first embodiment that the weaving step includes: the pure cotton yarn is used as warp yarn and weft yarn to be interwoven in a weave structure to obtain grey cloth, and the grey cloth is subjected to after-treatment to form fluff.
Thus, the grey cloth can have higher quality by forming the fluff.
Example three:
as shown in fig. 2, the singeing step includes: applying static electricity to the first side of the gray fabric to erect the fluff on the first side, and then burning the erected fluff on the first side by using the first flame thrower 22 positioned on the first side; then, static electricity is applied to the second side edge of the gray fabric to erect the fluff on the second side edge, and the second flame thrower 24 located on the second side edge is used to burn off the fluff erected on the second side edge.
In this way, since the first torches 22 are disposed below the flow line, specifically, after static electricity is applied to the first side, the singeing operation is performed immediately after the static electricity is applied, thereby ensuring high singeing efficiency; meanwhile, as the assembly line arrangement is carried out among the first static electricity applying device 21, the first flame thrower 22, the second static electricity applying device 23 and the second flame thrower 24, the production efficiency is greatly improved, and simultaneously, the high quality and the high efficiency of the singeing step are ensured.
Example four:
it is further developed on the basis of embodiment three, the fire outlet of first flame thrower 22 and second flame thrower 24 all is the platykurtic and all extends the setting along the width direction of greige cloth, just the width of the fire outlet of first flame thrower 22 and the width of the fire outlet of second flame thrower 24 all are greater than the width of greige cloth.
So, guaranteed that whole greige cloth all can fully carry out high-quality singeing, promoted the quality homogeneity of whole cotton surface fabric.
Example five:
the method is further developed on the basis of the first embodiment, the second embodiment, the third embodiment or the fourth embodiment. The cooking step comprises: the singed raw fabric is fed into a scouring apparatus having at least a fabric feeding wheel 32, a box 31, and a lower-layer crawler conveyor 33, an upper-layer crawler conveyor 34, and an arc-shaped transition plate 35, all of which are located in the box 31, to remove adhered natural impurities from the pure cotton yarn.
The cloth feeding wheel 32 is located at an upper opening of the box body 31, the lower-layer crawler conveying mechanism 33 and the upper-layer crawler conveying mechanism 34 are both arranged in the box body 31, two ends of the arc-shaped transition plate 35 respectively correspond to the upper-layer crawler conveying mechanism 34 and the lower-layer crawler conveying mechanism 33, and hollow liquid passing holes are further formed between adjacent conveying crawlers in the upper-layer crawler conveying mechanism 34 and the lower-layer crawler conveying mechanism 33.
Therefore, at least two boiling cycles can be realized in a relatively small space, each section of cotton fabric can be fully boiled, and the influence on the gray cloth during boiling turning is reduced due to the arrangement of the arc-shaped transition plate 35, so that the gray cloth can still be in an unfolded state all the time; moreover, because the hollowed-out liquid passing holes are formed between the adjacent conveying tracks on the upper-layer track conveying mechanism 34 and the lower-layer track conveying mechanism 33, the blank cloth can be well boiled no matter on the upper side or the lower side, and the boiling effect of the whole device is improved.
Further, the conveying direction of the upper-stage crawler conveyor 34 is opposite to the conveying direction of the lower-stage crawler conveyor 33. Therefore, three-dimensional arrangement can be realized, and the utilization efficiency of space is improved.
Example six:
the length of the upper-layer crawler conveyor 34 is smaller than that of the lower-layer crawler conveyor 33. So one then can be convenient for the arc to cross the setting of arranging of cab apron 35, but also can let lower floor's track conveyor 33 directly bear upper track conveyor 34, promote the convenience when whole track is arranged greatly.
Example seven:
the height of the upper-layer crawler conveying mechanism 34 is further limited on the basis of the fifth embodiment or the sixth embodiment, the upper-layer crawler conveying mechanism is arranged horizontally as a whole, and the height of the lower-layer crawler conveying mechanism 33 is lower along the conveying direction. Therefore, the blank cloth on the lower-layer crawler conveying mechanism 33 can drag the upper-layer crawler conveying mechanism 34 to a certain degree, so that the uniform speed state on the whole can be easily realized.
Example eight:
the method is further limited on the basis of the fifth embodiment, the sixth embodiment or the seventh embodiment, wherein a feed back conveying base 36 is further arranged at the bottom of the box body 31, an arc-shaped material collecting plate is further arranged at the feeding end of the feed back conveying base 36, and the feed back conveying base 36 is wholly positioned below the lower-layer crawler conveying mechanism 33.
Thus, the feed back conveying base 36 can be used for collection, and since the feed back conveying base 36 is located at the lowest position, which is relatively dense, the cooking effect is relatively good.
Therefore, an upper layer boiling structure and a lower layer boiling structure are constructed, the more the boiling is carried out layer by layer, and the actual boiling effect is ensured.
Example nine:
as shown in fig. 4 and 5, a specific spiral forming device was developed based on any one of the first to eighth embodiments.
The spiral manufacturing device is provided with an annular guide seat 5, a feeding mechanism 6 and a cutting mechanism 7, wherein the feeding mechanism 6 is provided with a front guide seat 61, a rear guide seat 62, a driving roller 63 and a driven roller 64, the front guide seat 61 and the rear guide seat 62 are used for guiding balanced composite monofilament fibers, the driving roller 63 and the driven roller 64 are oppositely arranged and used for conveying the balanced composite monofilament fibers, the front guide seat 61 is used for conveying the balanced composite monofilament fibers between the driving roller 63 and the driven roller 64, and the rear guide seat 62 is used for conveying the balanced composite monofilament fibers conveyed from the driving roller 63 and the driven roller 64 to the annular guide seat 5; a spiral groove is formed in the annular guide seat 5, and spiral fibers are formed in the spiral groove by the strip fibers.
Thus, under the driving of the driving roller 63 and the driven roller 64, the balanced composite monofilament fiber moves forward, so that a spiral fiber is formed in the annular guide seat 5, if the length of the balanced composite monofilament fiber is preset in advance, the cutting mechanism 7 is not needed at this time, or the cutting mechanism 7 only plays a role in assisting in removing the redundant length, and if the length of the balanced composite monofilament fiber is long enough, the cutting operation is needed in order to realize convenient production.
Example ten:
as a further example of the ninth embodiment, more specifically, as shown in fig. 5, the cutting mechanism 7 has a cutting knife 71, a connecting rod 72, a vertical rod 73, a roller 74, and a cam 75 fixed on a rotating shaft 631 of the driving roller 63, the cam 75 is connected to the roller 74 in an abutting manner, the roller 74 is rotatably connected to the vertical rod 73, the vertical rod 73 is fixedly connected to the connecting rod 72, and the cutting knife 71 is fixed to the connecting rod 72. Therefore, the driving roller 63 can drive the cam 75 to periodically rotate in the rotating process, each period cam 75 can abut against the roller 74, the roller 74 drives the vertical rod 73 and the connecting rod 72, and finally drives the cutter 71 to perform a cutting action, namely, the cutter 71 is driven to cut once every time the fiber is conveyed for a certain distance, so that the regular cutting is realized, and the formed spiral fiber has consistency. More preferably, the cutting knife 71 is located at the outlet of the annular guide 5, and a heater for melting the fiber is further arranged on the cutting knife 71.
In conclusion, the present invention has the features of high work efficiency, high quality and high automation degree, and this ensures the consistency of the high elastic cotton fabric product.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (4)
1. An efficient forming process of cotton fabric is characterized by comprising a step of forming an upper layer of cotton fabric, a step of forming a lower layer of cotton fabric, a step of forming spiral fiber and a step of sewing the lower layer of cotton fabric, the spiral fiber and the upper layer of cotton fabric together;
the upper layer cotton fabric and the lower layer cotton fabric are respectively made by weaving, singeing, scouring, bleaching, presetting, sanding, softening and setting, and the spiral fiber is formed by forming fiber monofilaments through a spiral manufacturing device; the spiral manufacturing device is provided with an annular guide seat, a feeding mechanism and a cutting mechanism, the feeding mechanism is provided with a front guide seat, a rear guide seat, a driving roller and a driven roller, the front guide seat and the rear guide seat are used for guiding fiber monofilaments, the driving roller and the driven roller are oppositely arranged and used for conveying the fiber monofilaments, the front guide seat is used for conveying the fiber monofilaments to a position between the driving roller and the driven roller, and the rear guide seat is used for transferring the fiber monofilaments conveyed from the driving roller and the driven roller to the annular guide seat; a spiral groove is formed in the annular guide seat, and spiral fibers are formed in the fiber monofilaments in the spiral groove;
the cooking step comprises: the singed grey fabric is fed into a scouring device to remove natural impurities adhered to pure cotton yarns, the scouring device at least comprises a fabric feeding wheel, a box body, a lower-layer crawler conveying mechanism, an upper-layer crawler conveying mechanism and an arc transition plate, the lower-layer crawler conveying mechanism, the upper-layer crawler conveying mechanism and the arc transition plate are all located in the box body, the fabric feeding wheel is located at an upper opening of the box body, the lower-layer crawler conveying mechanism and the upper-layer crawler conveying mechanism are both arranged in the box body, two ends of the arc transition plate respectively correspond to the upper-layer crawler conveying mechanism and the lower-layer crawler conveying mechanism, and a hollowed-out liquid passing hole is further formed between adjacent conveying crawlers in the upper-layer crawler conveying mechanism and.
2. A process for efficiently forming a cotton fabric according to claim 1, wherein the conveying direction of the upper-layer crawler conveying mechanism is opposite to the conveying direction of the lower-layer crawler conveying mechanism.
3. A process for efficiently forming a cotton fabric as claimed in claim 1, wherein the length of said upper endless track conveyor is less than the length of said lower endless track conveyor.
4. A process for efficiently forming a cotton fabric according to claim 1, wherein the upper crawler conveyor is arranged horizontally as a whole, and the lower crawler conveyor is lower and lower in height along the conveying direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810736143.7A CN109130368B (en) | 2018-06-27 | 2018-06-27 | Efficient forming process of cotton fabric |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810736143.7A CN109130368B (en) | 2018-06-27 | 2018-06-27 | Efficient forming process of cotton fabric |
| CN201810676200.7A CN109130367B (en) | 2018-06-27 | 2018-06-27 | Forming process of high-elastic cotton fabric |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810676200.7A Division CN109130367B (en) | 2018-06-27 | 2018-06-27 | Forming process of high-elastic cotton fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109130368A CN109130368A (en) | 2019-01-04 |
| CN109130368B true CN109130368B (en) | 2020-08-25 |
Family
ID=64799782
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810736558.4A Active CN109130370B (en) | 2018-06-27 | 2018-06-27 | Automatic forming process of high-elastic cotton fabric |
| CN201810736144.1A Active CN109130369B (en) | 2018-06-27 | 2018-06-27 | Improved cotton fabric forming process |
| CN201810736143.7A Active CN109130368B (en) | 2018-06-27 | 2018-06-27 | Efficient forming process of cotton fabric |
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| US6401442B1 (en) * | 1998-06-04 | 2002-06-11 | Bradford Stanley Root | Dubbing assembly in fly hook production |
| CN1113990C (en) * | 2000-06-07 | 2003-07-09 | 华侨大学 | High elastic screw carbon fibre and its preparing method |
| CN101289792B (en) * | 2007-04-16 | 2011-11-30 | 张琦 | Crawler belt boiling tank for knitting tubular open width refining rinsing combination machine |
| CN101440542A (en) * | 2007-11-23 | 2009-05-27 | 东丽纤维研究所（中国）有限公司 | Woven monofilament and production method |
| CN202143451U (en) * | 2011-06-13 | 2012-02-15 | 多贸赫有限公司 | Omnibearing stereoscopic elastic layer for bra cups |
| CN104494216A (en) * | 2014-12-23 | 2015-04-08 | 佛山市南海威竣纺织有限公司 | Novel composite fabric as well as production device and production process thereof |
| CN204339831U (en) * | 2014-12-23 | 2015-05-20 | 宁国市华成金研科技有限公司 | Fiber cutting mechanism |
| CN204570248U (en) * | 2015-04-14 | 2015-08-19 | 上海小绵羊实业有限公司 | A kind of fabric gassing apparatus |
| CN105040340A (en) * | 2015-07-16 | 2015-11-11 | 江苏金太阳纺织科技有限公司 | Dyeing and processing method of all-cotton satin weave brushed fabric |
| CN205522753U (en) * | 2016-02-01 | 2016-08-31 | 阿斯福特纺织（漳州）有限公司 | High elastic force fiber surface material |
| CN107791623A (en) * | 2017-12-13 | 2018-03-13 | 苏州东胜化纤纺织有限公司 | A kind of environmentally friendly composite high-stretch fiber fabric |
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| CN109130370A (en) | 2019-01-04 |
| CN109130367B (en) | 2020-08-25 |
| CN109130367A (en) | 2019-01-04 |
| CN109130369B (en) | 2020-08-25 |
| CN109130370B (en) | 2020-08-25 |
| CN109130368A (en) | 2019-01-04 |
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