CN104494216A - Novel composite fabric as well as production device and production process thereof - Google Patents

Novel composite fabric as well as production device and production process thereof Download PDF

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Publication number
CN104494216A
CN104494216A CN201410823251.XA CN201410823251A CN104494216A CN 104494216 A CN104494216 A CN 104494216A CN 201410823251 A CN201410823251 A CN 201410823251A CN 104494216 A CN104494216 A CN 104494216A
Authority
CN
China
Prior art keywords
fabric
needle plate
production
novel composite
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410823251.XA
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Chinese (zh)
Inventor
黎钊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FOSHAN NANHAI WEIJUN TEXTILES Co Ltd
Original Assignee
FOSHAN NANHAI WEIJUN TEXTILES Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FOSHAN NANHAI WEIJUN TEXTILES Co Ltd filed Critical FOSHAN NANHAI WEIJUN TEXTILES Co Ltd
Priority to CN201410823251.XA priority Critical patent/CN104494216A/en
Publication of CN104494216A publication Critical patent/CN104494216A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14Mixture of at least two fibres made of different materials

Abstract

The invention relates to a novel composite fabric as well as a production device and a production process thereof. The novel composite fabric comprises a bottom layer fabric and a surface layer fabric, wherein fibers on the bottom layer fabric are drawn into the surface layer fabric to be composited with the surface layer fabric by virtue of a high-speed needle plate. The device for producing the novel composite fabric comprises a front stander and a rear stander, wherein a composite fabric distribution groove is formed below the rear stander, the front stander is provided with a first tension device and a second tension device, a composite stander is arranged between the front stander and the rear stander, a motor and a needle plate mechanism are arranged on the composite stander, and the fibers on the bottom layer fabric can be rapidly drawn into the surface layer fabric by virtue of the production device, so that the bottom layer fabric can be composited with the surface layer fabric. The novel composite fabric prevents the use of a chemical binder and is soft and comfortable to touch.

Description

A kind of Novel composite fabric and production equipment thereof and technique
Technical field
The present invention relates to a kind of fabric and production equipment thereof, specifically, particularly relate to a kind of Novel composite fabric and production equipment thereof and technique.
Background technology
At present, usually the method such as PUR and polyurethane coating can be used to the method for composite material, and these methods all use a large amount of chemical adhesive, these chemical adhesives can produce environmentally harmful material in production and use procedure, this composite material is in Final finishing process, affect air-moisture-permeable ability, the feel causing composite material final is poor; And having certain probability to stay in fabric by residue in fabric by chemical adhesive institute compound, people likely produce discomfort after using this fabric, unhealthful; After using machine washing or dry-cleaning for a long time with the fabric of adhesive compound, fabric is easily separated.
Summary of the invention
The object of the invention is for above-mentioned existing laminating type, a kind of Novel composite fabric and production equipment thereof and technique are provided, the cloth of this production equipment can balance into machine, by the quick plucking compound of needle plate plucking mechanism, the Novel composite fabric Machine Washable produced by this production equipment or dry-cleaning, stop to use chemical adhesive, Final finishing process air-moisture-permeable ability is good, and fabric is soft, comfortable.
Technical scheme of the present invention is achieved in that
A kind of Novel composite fabric, comprise bottom fabric and surface layer fabric, fiber on described bottom fabric is drawn in surface layer fabric by high speed needle plate mechanism, two pieces of fabrics are combined with each other, wherein said surface layer fabric is formed by short fiber yarn or long fine yarn production, and described bottom fabric is produced by short fiber yarn or woollen blend fibre.
In above-mentioned a kind of Novel composite fabric, described surface layer fabric is knitting or shuttle-woven fabric, and described bottom fabric is weft knitting fabric or non-woven fabrics.
In above-mentioned a kind of Novel composite fabric, the yarn density ratio bottom fabric of described surface layer fabric is large.
A kind of equipment for the production of above-mentioned Novel composite fabric, comprise surface layer fabric cloth groove, bottom fabric cloth groove, forebay and afer bay, composite material cloth groove is provided with below described afer bay, described forebay is provided with the first tensioner and the second tensioner, the first described tensioner and the second tensioner are equipped with spread roller, adjustable shelf, described adjustable shelf is connected with elongated cylinder, this adjustable shelf is provided with deflector roll, is equipped with the second pressure roller below the first described tensioner and the second tensioner; Be provided with compound frame between described forebay and afer bay, described compound frame is provided with motor and needle plate mechanism, and described needle plate mechanism both sides are provided with presser, are provided with supporting plate below described presser and needle plate mechanism; Described compound frame rear is provided with draw-out roller, and described draw-out roller is provided with adjusting device; Bascule is provided with between described compound frame and forebay.
In above-mentioned a kind of equipment for the production of above-mentioned Novel composite fabric, described needle plate mechanism comprises axle sleeve, described axle sleeve is provided with three, kinematic axis on this axle sleeve is connected with needle plate by connecting plate, described needle plate lower end is provided with some plucking pins, and described kinematic axis provides power by motor.
In above-mentioned a kind of equipment for the production of above-mentioned Novel composite fabric, the plucking pin on described needle plate is 8500 pins/m 2.
In above-mentioned a kind of equipment for the production of above-mentioned Novel composite fabric, described spread roller is from top to bottom provided with three, and this spread roller is provided with screw thread.
A production technology for Novel composite fabric, comprises the following steps:
1), select surface layer fabric and bottom fabric, wherein surface layer fabric is formed by short fiber yarn or long fine yarn production, and bottom fabric is produced by short fiber yarn or woollen blend fibre;
2), surface layer fabric and bottom fabric are first delivered into tensioner respectively and carry out tension force process;
3), after tension force process, surface layer fabric and bottom fabric balance are carried out acupuncture plucking by high speed needle plate mechanism and is combined with each other, form composite material.
4), composite material is delivered on draw-out roller and carries out cloth.
In the production technology of above-mentioned a kind of Novel composite fabric, described step 2) tension force processing procedure in, surface layer fabric and bottom fabric also need to enter compounding machine by bascule.
In the production technology of above-mentioned a kind of Novel composite fabric, the cloth speed of entering of described conveying is 270 ~ 300cm/min; The acupuncture gigging speed of described high speed needle plate mechanism is 1650 ~ 1800 times/min; Needling density on described high speed needle plate mechanism is 8450 ~ 8550 pins/m 2.
Be compared with the prior art, the invention has the beneficial effects as follows: balance into machine under the cloth of this production equipment can be passed through the tension force effect of the first tensioner and the second tensioner, two pieces of cloth compactings flatten and enter the quick plucking compound of needle plate mechanism again by presser, fiber on bottom fabric is drawn in surface layer fabric by the needle plate of this equipment, thus organic together, stop to use chemical adhesive, reach environment protecting, and this composite material is good in Final finishing process air-moisture-permeable ability, composite material can be made after Final finishing soft, comfortable, be applicable to all kinds of autumn and winter dress ornament, and by machine washing or dry-cleaning, composite material is not easily separated yet.
Accompanying drawing explanation
Fig. 1 is composite fabric structure schematic diagram of the present invention.
Fig. 2 is the equipment structure chart of production composite material of the present invention.
Fig. 3 is the structural representation of spread roller.
Fig. 4 is the structural representation of needle plate mechanism.
Detailed description of the invention
A kind of Novel composite fabric as shown in Figure 1, comprise bottom fabric 21 and surface layer fabric 22, fiber 23 on described bottom fabric 21 is drawn in surface layer fabric 22 by high speed needle plate mechanism, two pieces of fabrics are combined with each other, wherein, described surface layer fabric 21 is for knitting or shuttle-woven fabric and formed by short fiber yarn or long fine yarn production, described bottom fabric 21 is for weft knitting fabric or non-woven fabrics and produced by short fiber yarn or woollen blend fibre, and the thread density of the yarn density ratio bottom fabric 21 of described surface layer fabric 22 is large.
A kind of production equipment shown in composition graphs 2 and Fig. 3, this production equipment is for the production of above-mentioned Novel composite fabric, this production equipment comprises surface layer fabric cloth groove 1, bottom fabric cloth groove 2, forebay 5 and afer bay 19, described surface layer fabric cloth groove 1 is placed with the long cloth 4 of surface layer, described bottom fabric cloth groove 2 is placed with the long cloth 3 of bottom, composite material cloth groove 20 is provided with below described afer bay 19, described forebay 5 is provided with the first tensioner 6 and the second tensioner 7, the first described tensioner 6 and the second tensioner 7 are equipped with spread roller 8, adjustable shelf 10, described spread roller 8 is from top to bottom provided with three, this spread roller 8 is provided with screw thread 28, described adjustable shelf 10 is connected with elongated cylinder, this adjustable shelf 10 is provided with two deflector rolls 9, the second pressure roller 11 is equipped with below the first described tensioner 6 and the second tensioner 7, compound frame 15 is provided with between described forebay 5 and afer bay 19, described compound frame 15 is provided with motor 29 and needle plate mechanism 16, described needle plate mechanism 16 both sides are equipped with presser 14, are provided with supporting plate 17 below described presser 14 and needle plate mechanism 16, described compound frame 15 rear is provided with draw-out roller 18, and described draw-out roller 18 is provided with adjusting device, can by draw-out roller 18 up-down adjustment pressure by this adjusting device, bascule 12 is provided with between described compound frame 15 and forebay 5, cloth groove 20 is provided with out, the described long cloth 24 of compound going out in cloth groove 20 to be placed with compound and complete below described afer bay 19.
As shown in Figure 4, this needle plate mechanism 16 comprises axle sleeve 13, described axle sleeve 13 is provided with three, kinematic axis 28 on this axle sleeve 13 is connected with needle plate 26 by connecting plate 25, described needle plate 26 lower end is provided with some plucking pins 27, described kinematic axis 28 provides power by motor 29, and by pulling kinematic axis 28 fast, needle plate 26 can move up and down fast; On described needle plate 26, plucking pin 27 is 8500 pins/m 2.
Two pieces of quick pluckings of cloth can be compounded to form Novel composite fabric by production equipment, and this Novel composite fabric Machine Washable or dry-cleaning, stop to use chemical adhesive, Final finishing process air-moisture-permeable ability is good, and fabric is soft, comfortable.
By above-mentioned production equipment, the production technology of this Novel composite fabric is further comprising the steps of:
1), select surface layer fabric and bottom fabric, wherein surface layer fabric is formed by short fiber yarn or long fine yarn production, and bottom fabric is produced by short fiber yarn or woollen blend fibre;
2), surface layer fabric and bottom fabric are first delivered into tensioner respectively and carry out tension force process;
3), after tension force process, surface layer fabric and bottom fabric balance are carried out acupuncture plucking by high speed needle plate mechanism and is combined with each other, form composite material;
4), composite material is delivered on cloth rewinder roll and carries out cloth.
In above-mentioned production technology, in tension force processing procedure, surface layer fabric and bottom fabric also need to enter compounding machine by bascule, then enter in high speed needle plate mechanism; In above-mentioned production technology, the cloth speed of entering of conveying is 270 ~ 300cm/min, and preferably entering cloth speed is 285 cm/min, and the acupuncture speed of high speed needle plate mechanism is 1650 ~ 1800 times/min, preferably 1700 times/min, and needling density is 8450 ~ 8550 pins/m 2, preferably 8500 pins/m 2.

Claims (10)

1. a Novel composite fabric, comprise bottom fabric (21) and surface layer fabric (22), it is characterized in that, fiber (23) on described bottom fabric (21) is drawn in surface layer fabric (22) by high speed needle plate mechanism, two pieces of fabrics are combined with each other, wherein said surface layer fabric (21) is formed by short fiber yarn or long fine yarn production, and described bottom fabric (22) is produced by short fiber yarn or woollen blend fibre.
2. a kind of Novel composite fabric according to claim 1, is characterized in that, described surface layer fabric (22) is knitting or shuttle-woven fabric, and described bottom fabric (21) is weft knitting fabric or non-woven fabrics.
3. a kind of Novel composite fabric according to claim 1, is characterized in that, the yarn density ratio bottom fabric (21) of described surface layer fabric (22) is large.
4. the equipment for the production of Novel composite fabric as claimed in claim 1, comprise surface layer fabric cloth groove (1), bottom fabric cloth groove (2), forebay (5) and afer bay (19), described afer bay (19) below is provided with composite material cloth groove (20), it is characterized in that, described forebay (5) is provided with the first tensioner (6) and the second tensioner (7), described the first tensioner (6) and the second tensioner (7) are equipped with spread roller (8), adjustable shelf (10), described adjustable shelf (10) is connected with elongated cylinder, this adjustable shelf (10) is provided with deflector roll (9), described the first tensioner (6) and the second tensioner (7) below are equipped with the second pressure roller (11), compound frame (15) is provided with between described forebay (5) and afer bay (19), described compound frame (15) is provided with motor (29) and needle plate mechanism (16), described needle plate mechanism (16) both sides are equipped with presser (14), and described presser (14) and needle plate mechanism (16) below are provided with supporting plate (17), described compound frame (15) rear is provided with draw-out roller (18), and described draw-out roller (18) is provided with adjusting device, bascule (12) is provided with between described compound frame (15) and forebay (5).
5. a kind of equipment for the production of Novel composite fabric according to claim 4, it is characterized in that, described needle plate mechanism (16) comprises axle sleeve (13), described axle sleeve (13) is provided with three, kinematic axis (28) on this axle sleeve (13) is connected with needle plate (26) by connecting plate (25), described needle plate (26) lower end is provided with some plucking pins (27), and described kinematic axis (28) provides power by motor (29).
6. a kind of equipment for the production of Novel composite fabric according to claim 5, is characterized in that, the upper plucking pin (27) of described needle plate (26) is 8500 pins/m 2.
7. a kind of equipment for the production of Novel composite fabric according to claim 4, is characterized in that, described spread roller (8) is from top to bottom provided with three, and this spread roller (8) is provided with screw thread (28).
8. a production technology for Novel composite fabric as claimed in claim 1, is characterized in that, comprises the following steps:
1), select surface layer fabric and bottom fabric, wherein surface layer fabric is formed by short fiber yarn or long fine yarn production, and bottom fabric is produced by short fiber yarn or woollen blend fibre;
2), surface layer fabric and bottom fabric are first delivered into tensioner respectively and carry out tension force process;
3), after tension force process, surface layer fabric and bottom fabric balance are carried out acupuncture plucking by high speed needle plate mechanism and is combined with each other, form composite material;
4), composite material is delivered on draw-out roller and carries out cloth.
9. the production technology of a kind of Novel composite fabric according to claim 8, is characterized in that, described step 2) tension force processing procedure in, surface layer fabric and bottom fabric also need to enter compounding machine by bascule.
10. the production technology of a kind of Novel composite fabric according to claim 8, is characterized in that, the cloth speed of entering of described conveying is 270 ~ 300cm/min; The acupuncture gigging speed of described high speed needle plate mechanism is 1650 ~ 1800 times/min; Needling density on described high speed needle plate mechanism is 8450 ~ 8550 pins/m 2.
CN201410823251.XA 2014-12-23 2014-12-23 Novel composite fabric as well as production device and production process thereof Pending CN104494216A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410823251.XA CN104494216A (en) 2014-12-23 2014-12-23 Novel composite fabric as well as production device and production process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410823251.XA CN104494216A (en) 2014-12-23 2014-12-23 Novel composite fabric as well as production device and production process thereof

Publications (1)

Publication Number Publication Date
CN104494216A true CN104494216A (en) 2015-04-08

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ID=52935708

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410823251.XA Pending CN104494216A (en) 2014-12-23 2014-12-23 Novel composite fabric as well as production device and production process thereof

Country Status (1)

Country Link
CN (1) CN104494216A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109094149A (en) * 2018-06-15 2018-12-28 阿斯福特纺织(漳州)有限公司 A kind of efficient moulding process of high cleaning performance looped fabric
CN109130370A (en) * 2018-06-27 2019-01-04 阿斯福特纺织(漳州)有限公司 A kind of automatic forming technique of high-elastic cotton fabric

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109094149A (en) * 2018-06-15 2018-12-28 阿斯福特纺织(漳州)有限公司 A kind of efficient moulding process of high cleaning performance looped fabric
CN109130370A (en) * 2018-06-27 2019-01-04 阿斯福特纺织(漳州)有限公司 A kind of automatic forming technique of high-elastic cotton fabric

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Application publication date: 20150408