CN109129870A - A kind of manufacturing method of ceramic clad plate - Google Patents

A kind of manufacturing method of ceramic clad plate Download PDF

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Publication number
CN109129870A
CN109129870A CN201811042479.XA CN201811042479A CN109129870A CN 109129870 A CN109129870 A CN 109129870A CN 201811042479 A CN201811042479 A CN 201811042479A CN 109129870 A CN109129870 A CN 109129870A
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CN
China
Prior art keywords
plate
ceramic
thickness
ceramic wafer
carbon steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811042479.XA
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Chinese (zh)
Inventor
陈建国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Zhengpin Hardware Electronic Co Ltd
Original Assignee
Dongguan Zhengpin Hardware Electronic Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Zhengpin Hardware Electronic Co Ltd filed Critical Dongguan Zhengpin Hardware Electronic Co Ltd
Priority to CN201811042479.XA priority Critical patent/CN109129870A/en
Publication of CN109129870A publication Critical patent/CN109129870A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/06Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/18Layered products comprising a layer of metal comprising iron or steel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/041Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/56Damping, energy absorption

Landscapes

  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of manufacturing method of ceramic clad plate, which includes low-carbon steel facing, ceramic wafer, ultra high molecular weight polyethylene fiber plate, low-carbon steel sole plate and rubber shock-absorbing plate;It is manufactured in the steps below: (1) in one piece of the low carbon steel plate lower end surface adhering with epoxy resin ceramic wafer with homalographic;(2) in one block of the adhering with epoxy resin ultra high molecular weight polyethylene fiber plate with homalographic in ceramic wafer lower end surface;(3) in one piece of the adhering with epoxy resin low-carbon steel sole plate with homalographic in ultra high molecular weight polyethylene fiber plate lower end surface;(4) one layer is crosslinked for absorbing the rubber shock-absorbing plate of impact energy with vulcanization in low-carbon steel sole plate lower end surface to form ceramic clad plate, when use directly vulcanizes ceramic clad plate onto equipment.Manufacturing process of the present invention is simple, reduces the production cost of ceramic clad plate, can large area use.

Description

A kind of manufacturing method of ceramic clad plate
Technical field
The present invention relates to ceramic clad plate technical field more particularly to a kind of manufacturing methods of ceramic clad plate.
Background technique
The features such as ceramic material is stablized with its high compression-strength, high rigidity, high-melting-point, low-density, chemical property, for big Protecting factor with higher in type equipment, but the disadvantage is that manufacturing process is difficult, price is higher, can not large area use.
Summary of the invention
In view of this, a kind of system of the purpose of the present invention is to provide manufacturing process simple, low-cost ceramic clad plate Method is made, the production cost of ceramic clad plate is reduced, it can large area use.
The present invention is achieved through the following technical solutions: the present invention provides a kind of manufacturing method of ceramic clad plate, the pottery Porcelain composite plate includes low-carbon steel facing, ceramic wafer, ultra high molecular weight polyethylene fiber plate, low-carbon steel sole plate and rubber shock-absorbing plate; It is manufactured in the steps below:
(1) in one piece of the adhering with epoxy resin ceramic wafer with homalographic in low carbon steel plate lower end surface;
(2) in one block of the adhering with epoxy resin ultra high molecular weight polyethylene fiber plate with homalographic in ceramic wafer lower end surface;
(3) at one piece of the adhering with epoxy resin mild steel bottom with homalographic in ultra high molecular weight polyethylene fiber plate lower end surface Plate;
(4) low-carbon steel sole plate lower end surface with vulcanization be crosslinked one layer for absorb the rubber shock-absorbing plate of impact energy from And ceramic clad plate is formed, when use, directly vulcanizes ceramic clad plate onto equipment.
In a preferred embodiment of the present invention, the ceramic wafer is alumina ceramic plate, silicon carbide ceramics plate, boron carbide One of ceramic wafer and silicon nitride ceramic plate.
As it is above-mentioned preferably, the ceramic wafer is alumina ceramic plate, wherein alumina ceramic plate is by alumina content 99% ceramic material is made.
In a preferred embodiment of the present invention, the ceramic wafer is bonded to whole form by the splicing of fritter ceramics comprising Layer of glass layer is arranged in upper ceramic wafer and lower ceramic wafer between the upper ceramic wafer and lower ceramic wafer.
In a preferred embodiment of the present invention, the low-carbon steel facing with a thickness of 1-3mm, the thickness of the ceramic wafer For 5-9mm, the ultra high molecular weight polyethylene fiber plate with a thickness of 3-5mm, the low-carbon steel sole plate with a thickness of 1-3mm, The rubber shock-absorbing plate with a thickness of 2-4mm.
Further, wherein the upper ceramic wafer with a thickness of 2-4mm, the glass layer with a thickness of 2mm, institute State lower ceramic wafer with a thickness of 1-3mm.
As it is above-mentioned preferably, the low-carbon steel facing with a thickness of 2mm, the ceramic wafer with a thickness of 7mm, the superelevation Molecular weight polyethylene fiberboard with a thickness of 4mm, the low-carbon steel sole plate with a thickness of 2mm, the thickness of the rubber shock-absorbing plate For 3mm.
As it is above-mentioned preferably, the upper ceramic wafer with a thickness of 3mm, the glass layer with a thickness of 2mm, under described Ceramic wafer with a thickness of 2mm.
Compared with prior art, the invention has the following beneficial effects:
(1) manufacturing process of the present invention is simple, reduces the production cost of ceramic clad plate, can large area use.
(2) by subtracting to low-carbon steel facing, ceramic wafer, ultra high molecular weight polyethylene fiber plate, low-carbon steel sole plate and rubber Its performance is studied in the variation of shake plate laying sequence, thickness, obtains the optimum structure of ceramic clad plate are as follows: 2mm mild steel Panel+7mm ceramic wafer+4mm ultra high molecular weight polyethylene fiber plate+2mm low-carbon steel sole plate+3mm rubber shock-absorbing plate, wherein on Ceramic wafer is with a thickness of 3mm, and glass layer is with a thickness of 2mm, and lower ceramic wafer is with a thickness of 2mm, and ceramic clad plate is to equipment at this time Protecting factor is best.
(3) ultra high molecular weight polyethylene fiber plate must be placed at after ceramic wafer, when there is two-layer ceramic plate (i.e. upper ceramics Plate and lower ceramic wafer) when, ultra high molecular weight polyethylene fiber plate need to be placed on after two-layer ceramic plate, and ceramic clad plate is being used for Protecting factor with higher in large scale equipment, protects large scale equipment not by damage.
Detailed description of the invention
It, below will be to required in embodiment or description of the prior art in order to illustrate more clearly of technical solution of the present invention The attached drawing used is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, right For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings Its attached drawing.
Fig. 1 is the structural schematic diagram of ceramic clad plate provided by the invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art without creative labor it is obtained it is all its His embodiment, shall fall within the protection scope of the present invention.
As shown in Figure 1, the manufacturing method of ceramic clad plate of the invention, which includes low-carbon steel facing, pottery Porcelain plate, ultra high molecular weight polyethylene fiber plate, low-carbon steel sole plate and rubber shock-absorbing plate;It is manufactured in the steps below:
(1) in 10 lower end surface of low carbon steel plate, one piece of the adhering with epoxy resin ceramic wafer with homalographic;
(2) in one block of the adhering with epoxy resin ultra high molecular weight polyethylene fiber plate with homalographic in ceramic wafer lower end surface 50;
(3) in 50 lower end surface of ultra high molecular weight polyethylene fiber plate, one block of the adhering with epoxy resin mild steel with homalographic Bottom plate 60;
(4) one layer is crosslinked for absorbing the rubber shock-absorbing plate of impact energy with vulcanization in 60 lower end surface of low-carbon steel sole plate 70 so that form ceramic clad plate, and when use directly vulcanizes ceramic clad plate onto equipment.
In one embodiment of this invention, the ceramic wafer is alumina ceramic plate, silicon carbide ceramics plate, boron carbide ceramics One of plate and silicon nitride ceramic plate.Specifically, the ceramic wafer be alumina ceramic plate, wherein alumina ceramic plate by Alumina content is made of 99% ceramic material.Ceramic material is main are as follows: aluminium oxide ceramics, silicon carbide ceramics, boron carbide pottery Porcelain and silicon nitride ceramics, aluminium oxide ceramics manufacture craft is mature, and price advantage is obvious, therefore it is preferred that the pottery that alumina content is 99% Alumina ceramic plate is made in ceramic material.
In one embodiment of this invention, the ceramic wafer is bonded to whole form by the splicing of fritter ceramics comprising upper pottery Layer of glass layer 30 is arranged in porcelain plate 20 and lower ceramic wafer 40 between the upper ceramic wafer 20 and lower ceramic wafer 40.
1 ply stacking-sequence of table tests large scale equipment damage
Wherein, as shown in table 1, ultra high molecular weight polyethylene fiber plate must be placed at after ceramic wafer, when there is two layers of pottery When porcelain plate (i.e. upper ceramic wafer and lower ceramic wafer), ultra high molecular weight polyethylene fiber plate need to be placed on after two-layer ceramic plate, pottery Porcelain composite plate protects equipment not by damage for protecting factor with higher in large scale equipment.
In one embodiment of this invention, the low-carbon steel facing 10 with a thickness of 1-3mm, the ceramic wafer with a thickness of 5-9mm, the 50 of the ultra high molecular weight polyethylene fiber plate with a thickness of 3-5mm, the low-carbon steel sole plate 60 with a thickness of 1- 3mm, the rubber shock-absorbing plate 70 with a thickness of 2-4mm;Wherein the upper ceramic wafer 20 with a thickness of 2-4mm, the glass fibers Tie up layer 30 with a thickness of 2mm, the lower ceramic wafer 40 with a thickness of 1-3mm.
Specifically, the low-carbon steel facing 10 with a thickness of 2mm, the ceramic wafer with a thickness of 7mm, the supra polymer Weight polyethylene fiber plate 50 with a thickness of 4mm, the low-carbon steel sole plate 60 with a thickness of 2mm, the thickness of the rubber shock-absorbing plate 70 Degree is 3mm;Wherein, the upper ceramic wafer 20 with a thickness of 3mm, the glass layer 30 with a thickness of 2mm, the lower ceramics Plate 40 with a thickness of 2mm, ceramic clad plate is best to the protecting factor of equipment at this time.
It is 7.85g/cm that low carbon steel plate density is taken in the present invention3, ceramic wafer density is 3.8g/cm3, superhigh molecular weight polyethylene Alkene plate density is 0.97g/cm3, ultra high molecular weight polyethylene fiber plate density is 2.55g/cm3
The above is a preferred embodiment of the present invention, cannot limit the right model of the present invention with this certainly It encloses, it is noted that for those skilled in the art, without departing from the principle of the present invention, may be used also To make several improvement and variation, these, which improve and change, is also considered as protection scope of the present invention.

Claims (8)

1. a kind of manufacturing method of ceramic clad plate, which is characterized in that the ceramic clad plate include low-carbon steel facing, ceramic wafer, Ultra high molecular weight polyethylene fiber plate, low-carbon steel sole plate and rubber shock-absorbing plate;It is manufactured in the steps below:
(1) in one piece of the adhering with epoxy resin ceramic wafer with homalographic in low carbon steel plate lower end surface;
(2) in one block of the adhering with epoxy resin ultra high molecular weight polyethylene fiber plate with homalographic in ceramic wafer lower end surface;
(3) in one piece of the adhering with epoxy resin low-carbon steel sole plate with homalographic in ultra high molecular weight polyethylene fiber plate lower end surface;
(4) one layer is crosslinked for absorbing the rubber shock-absorbing plate of impact energy to shape with vulcanization in low-carbon steel sole plate lower end surface At ceramic clad plate, when use, directly vulcanizes ceramic clad plate onto equipment.
2. the manufacturing method of ceramic clad plate as described in claim 1, which is characterized in that the ceramic wafer is aluminium oxide ceramics One of plate, silicon carbide ceramics plate, boron carbide ceramics plate and silicon nitride ceramic plate.
3. the manufacturing method of ceramic clad plate as claimed in claim 2, which is characterized in that the ceramic wafer is aluminium oxide ceramics Plate, wherein alumina ceramic plate is made of alumina content of 99% ceramic material.
4. the manufacturing method of ceramic clad plate as claimed in claim 3, which is characterized in that the ceramic wafer is spelled by fritter ceramics It connects and is bonded to whole form comprising one layer of glass is arranged in upper ceramic wafer and lower ceramic wafer between the upper ceramic wafer and lower ceramic wafer Glass fibrous layer.
5. the manufacturing method of ceramic clad plate as claimed in claim 4, which is characterized in that the low-carbon steel facing with a thickness of 1-3mm, the ceramic wafer with a thickness of 5-9mm, the ultra high molecular weight polyethylene fiber plate with a thickness of 3-5mm, it is described low Carbon steel bottom plate with a thickness of 1-3mm, the rubber shock-absorbing plate with a thickness of 2-4mm.
6. the manufacturing method of ceramic clad plate as claimed in claim 5, which is characterized in that the wherein thickness of the upper ceramic wafer For 2-4mm, the glass layer with a thickness of 2mm, the lower ceramic wafer with a thickness of 1-3mm.
7. the manufacturing method of ceramic clad plate as claimed in claim 6, which is characterized in that the low-carbon steel facing with a thickness of 2mm, the ceramic wafer with a thickness of 7mm, the plate thickness of the ultra high molecular weight polyethylene fiber is 4mm, the mild steel bottom Plate with a thickness of 2mm, the rubber shock-absorbing plate with a thickness of 3mm.
8. the manufacturing method of ceramic clad plate as claimed in claim 7, which is characterized in that the upper ceramic wafer with a thickness of 3mm, the glass layer with a thickness of 2mm, the lower ceramic wafer with a thickness of 2mm.
CN201811042479.XA 2018-09-05 2018-09-05 A kind of manufacturing method of ceramic clad plate Pending CN109129870A (en)

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CN201811042479.XA CN109129870A (en) 2018-09-05 2018-09-05 A kind of manufacturing method of ceramic clad plate

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1669511A1 (en) * 2004-12-08 2006-06-14 Bernhard Büngeler GmbH Lightweight construction element and manufacturing method
CN102514310A (en) * 2011-12-07 2012-06-27 常熟市东涛金属复合材料有限公司 Clad metal sheet
CN103950238A (en) * 2014-04-22 2014-07-30 安徽经天金属表面处理科技有限公司 Impact resistant ceramic composite board and preparation method thereof
CN105333772A (en) * 2015-11-16 2016-02-17 山东大学 Composite structure bullet and riot shielding board and preparing method thereof
CN105865267A (en) * 2016-05-20 2016-08-17 北京理工大学 Composite armor embedded with specially-shaped ceramic wafers
CN106881920A (en) * 2015-12-15 2017-06-23 宝钢建筑系统集成有限公司 A kind of Sandwich steel sheet plate and its processing method
CN108312661A (en) * 2018-02-01 2018-07-24 贵州优拓新材料有限公司 A kind of honeycomb ceramics composite liner and its manufacturing method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1669511A1 (en) * 2004-12-08 2006-06-14 Bernhard Büngeler GmbH Lightweight construction element and manufacturing method
CN102514310A (en) * 2011-12-07 2012-06-27 常熟市东涛金属复合材料有限公司 Clad metal sheet
CN103950238A (en) * 2014-04-22 2014-07-30 安徽经天金属表面处理科技有限公司 Impact resistant ceramic composite board and preparation method thereof
CN105333772A (en) * 2015-11-16 2016-02-17 山东大学 Composite structure bullet and riot shielding board and preparing method thereof
CN106881920A (en) * 2015-12-15 2017-06-23 宝钢建筑系统集成有限公司 A kind of Sandwich steel sheet plate and its processing method
CN105865267A (en) * 2016-05-20 2016-08-17 北京理工大学 Composite armor embedded with specially-shaped ceramic wafers
CN108312661A (en) * 2018-02-01 2018-07-24 贵州优拓新材料有限公司 A kind of honeycomb ceramics composite liner and its manufacturing method

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Application publication date: 20190104