CN103950238A - Impact resistant ceramic composite board and preparation method thereof - Google Patents
Impact resistant ceramic composite board and preparation method thereof Download PDFInfo
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- CN103950238A CN103950238A CN201410160984.XA CN201410160984A CN103950238A CN 103950238 A CN103950238 A CN 103950238A CN 201410160984 A CN201410160984 A CN 201410160984A CN 103950238 A CN103950238 A CN 103950238A
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Abstract
The invention discloses an impact resistant ceramic composite board. The impact resistant ceramic composite board comprises ceramic blocks, steel plate pieces and a rubber plate, wherein the ceramic blocks and the steel plate pieces are the same in area and are connected to form ceramic-metal composite pieces, and a plurality of ceramic-metal composite pieces are spliced by a shock-absorption and cushioning layer; the steel plate pieces of the plurality of spliced ceramic-metal composite pieces are connected with the rubber plate; the shock-absorption and cushioning layer is a rubber interlayer; the ceramic blocks are connected with the steel plate pieces by epoxy resin to form the ceramic-metal composite pieces. The impact resistant ceramic composite board can bear heavy impact, can bear the impact from ores with diameter of 300mm-400mm and from 2m high difference maximally, and can be applied to falling hoppers and chutes of mining equipment; even if a ceramic piece is abraded and thinned, the strength of the impact resistant ceramic composite board is hardly reduced, and the impact resistant ceramic composite board can work normally, so that the service life of aluminum oxide ceramics is prolonged, the application range is expanded and a great amount of wear-resisting steel loss can be saved for the mining equipment.
Description
Technical field
The present invention relates to technical field of composite materials, relate in particular to a kind of shock-resistant ceramic clad plate and preparation method thereof.
Background technology
Current industrial oxidation aluminium pottery (AL
2o
3) very wear-resisting, the wearability of 95 serial aluminium oxide ceramics is equivalent to 266 times of ordinary steel.But the impact resistance of aluminium oxide ceramics too poor (easily broken), can only be used in the operating mode of the less or skimming wear of impact.For example be applied on material-falling hopper on mine, chute, can only bear 20 millimeters of diameters with interior ore charge.Someone studied on a ceramic block vulcanized rubber plate afterwards, utilize rubber shock-absorbing apparatus with shock absorbing to improve impact resistance, on material-falling hopper, chute, maximum 100 millimeters of the diameters of can bearing of application are with interior ore charge, but still easily broken after potsherd worn down like this.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of shock-resistant ceramic clad plate.
The another one technical problem that the present invention will solve is to provide a kind of preparation method of shock-resistant ceramic clad plate.
For shock-resistant ceramic clad plate, the technical solution used in the present invention is: a kind of shock-resistant ceramic clad plate, comprises ceramic block, steel plate piece, rubber slab; Ceramic block equates with the area of steel plate piece; Ceramic block and steel plate piece connect and compose ceramet composite block, between a plurality of ceramet composite block, by the splicing of damping, buffering layer, arrange; The steel plate piece of a plurality of ceramet composite block after splicing is arranged is connected with rubber slab.
As preferably, damping, buffering layer is rubber interlayer.
As preferably, ceramic block connects and composes ceramet composite block by epoxy resin and steel plate piece.
As preferably, also comprise substrate; Substrate is connected with the bottom surface of rubber slab, and substrate is provided with installation screw.
As preferably, substrate is steel plate.
For the preparation method of shock-resistant ceramic clad plate, the technical solution used in the present invention is: comprise the following steps:
(1) below each ceramic block, use steel plate piece with homalographic of adhering with epoxy resin, form single ceramic metal composite piece;
(2) rubber interlayer is longitudinally set between ceramet composite block as damping, buffering layer; A plurality of ceramet composite block are arranged as the ceramet plate of a full wafer by the splicing of rubber interlayer;
(3) below the steel plate piece of the ceramet plate of full wafer with the crosslinked one deck of vulcanization the rubber shock-absorbing plate for apparatus with shock absorbing, form the three-in-one plate of pottery, steel plate, rubber; During use, three-in-one plate is directly vulcanized to equipment;
(4) for convenience of installing, below the rubber slab of above-mentioned three-in-one plate again with vulcanization with crosslinked with mounting screw and the substrate made by steel plate, form four-in-one plate.
The invention has the beneficial effects as follows:
Shock-resistant ceramic clad plate bears larger impact.As applied on the material-falling hopper at mining equiment, chute, maximum can be born 300～400 millimeters of ores of diameter and 2 meters of high drops.Even if ceramics worn down can not reduce too many intensity yet, still can normally work.Extend thus aluminium oxide ceramics service life, improved range of application, for mining equiment has been saved a large amount of wear-resisting steel losses.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is the structural representation of the shock-resistant ceramic clad plate embodiment 1 of the present invention.
Fig. 2 is the structural representation of the shock-resistant ceramic clad plate embodiment 2 of the present invention.
In figure, 1-rubber interlayer, 2-ceramic block, 3-steel plate piece, 4-rubber shock-absorbing plate, 5-substrate, 6-mounting screw.
The specific embodiment
Fig. 1 is a kind of shock-resistant ceramic clad plate, ceramic block 2, steel plate piece 3, rubber shock-absorbing plate 4, substrate 5, consists of.Concrete structure is that ceramic block 2, steel plate piece 3, rubber shock-absorbing plate 4, substrate 5 connect from top to bottom successively, forms four-in-one plate.
The preparation method of shock-resistant ceramic clad plate is as follows:
(1) first by single ceramic piece 2 by epoxy resin and steel plate piece 3 with homalographic bonding be ceramet composite block, can greatly improve like this impact strength of single ceramic piece.
(2) between several ceramet composite block, with rubber interlayer 1, longitudinally separate and be arranged in the ceramic metal composite plate of a full wafer.Rubber interlayer 1 is set and in order to prevent ceramic block 2, mutually collides, reach the effect of damping, buffering.
In the time of above pouring weight material is fallen ceramic block 2, between ceramic block and ceramic block, because being in contact with one another, can produce collision, easily cause ceramic block damaged, so increase arranges rubber spacer block 1, solve this problem.
(3) the steel plate piece of the ceramic metal composite plate of full wafer 3 is cross-linked to one deck rubber shock-absorbing plate 4 with vulcanization below, has formed the three-in-one plate being formed by pottery, steel plate holder, rubber shock-absorbing plate.Wherein rubber shock-absorbing plate is used for absorbing the impact energy that ceramet composite block is subject to.
(4) for convenient, install, the rubber shock-absorbing plate of above-mentioned three-in-one plate below, with vulcanization, be connected with substrate 5, formation four-in-one plate, substrate 5 be one with the steel plate of mounting screw 6.
Embodiment 2
As shown in Figure 2, the present embodiment adopts ceramic block 2, steel plate piece 3, rubber shock-absorbing plate 4 to form, and has formed three-in-one shock-resistant ceramic clad plate.Compare embodiment 1, the present embodiment has removed the substrate 5 for installing.Other structures of the present embodiment are identical with embodiment 1.
The present embodiment in use, can directly vulcanize three-in-one plate to applied equipment.
The present embodiment structure is easier, uses convenient.
Above-described embodiment of the present invention, does not form limiting the scope of the present invention.Any modification of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in claim protection domain of the present invention.
Claims (6)
1. a shock-resistant ceramic clad plate, is characterized in that: comprise ceramic block, steel plate piece, rubber slab; Described ceramic block equates with the area of steel plate piece; Described ceramic block and steel plate piece connect and compose ceramet composite block, between a plurality of described ceramet composite block, by the splicing of damping, buffering layer, arrange; The steel plate piece of a plurality of described ceramet composite block after splicing is arranged is connected with rubber slab.
2. shock-resistant ceramic clad plate according to claim 1, is characterized in that: described damping, buffering layer is rubber interlayer.
3. shock-resistant ceramic clad plate according to claim 1, is characterized in that: described ceramic block connects and composes ceramet composite block by epoxy resin and steel plate piece.
4. shock-resistant ceramic clad plate according to claim 1, is characterized in that: also comprise substrate; Described substrate is connected with the bottom surface of rubber slab, and substrate is provided with installation screw.
5. shock-resistant ceramic clad plate according to claim 1, is characterized in that: described substrate is steel plate.
6. the preparation method of shock-resistant ceramic clad plate according to claim 1, is characterized in that comprising the following steps:
(1) below each ceramic block, use steel plate piece with homalographic of adhering with epoxy resin, form single ceramic metal composite piece;
(2) rubber interlayer is longitudinally set between ceramet composite block as damping, buffering layer; A plurality of ceramet composite block are arranged as the ceramet plate of a full wafer by the splicing of rubber interlayer;
(3) below the steel plate piece of the ceramet plate of full wafer with the crosslinked one deck of vulcanization the rubber shock-absorbing plate for apparatus with shock absorbing, form the three-in-one plate of pottery, steel plate, rubber; During use, described three-in-one plate is directly vulcanized to equipment;
(4) for convenience of installing, below the rubber slab of above-mentioned three-in-one plate again with vulcanization with crosslinked with mounting screw and the substrate made by steel plate, form four-in-one plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410160984.XA CN103950238A (en) | 2014-04-22 | 2014-04-22 | Impact resistant ceramic composite board and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410160984.XA CN103950238A (en) | 2014-04-22 | 2014-04-22 | Impact resistant ceramic composite board and preparation method thereof |
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| CN103950238A true CN103950238A (en) | 2014-07-30 |
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| CN201410160984.XA Pending CN103950238A (en) | 2014-04-22 | 2014-04-22 | Impact resistant ceramic composite board and preparation method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105065469A (en) * | 2015-08-12 | 2015-11-18 | 中国舰船研究设计中心 | Device base with adjustable rigidity and adjustable height |
| CN107051704A (en) * | 2017-05-18 | 2017-08-18 | 广东博晖机电有限公司 | A kind of wear-resisting separator for ceramic raw material particulate abrasive |
| CN109129870A (en) * | 2018-09-05 | 2019-01-04 | 东莞市正品五金电子有限公司 | A kind of manufacturing method of ceramic clad plate |
| CN112323716A (en) * | 2020-10-10 | 2021-02-05 | 中国科学院、水利部成都山地灾害与环境研究所 | Protection device and method for resisting debris flow impact |
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| JPH07156183A (en) * | 1993-12-10 | 1995-06-20 | Nok Corp | Production of composite metal plate |
| CN2252696Y (en) * | 1995-12-25 | 1997-04-23 | 本溪市运输机械配件厂 | Ceramic rubber combined lining board |
| CN2581162Y (en) * | 2002-10-14 | 2003-10-22 | 冯万春 | Wear-proof impact-proof composite lining board |
| CN2850905Y (en) * | 2005-07-19 | 2006-12-27 | 杨政 | Ceramic glue steel plate integrative wearable ceramic liner plate |
| CN201677549U (en) * | 2010-05-07 | 2010-12-22 | 洛阳万晟耐磨科技有限公司 | Super-wear-resistant ceramic-steel composite lining plate for mixer |
| CN201721076U (en) * | 2010-07-12 | 2011-01-26 | 焦作李封工业有限责任公司 | Wear-resistant composite ceramic lining |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07156183A (en) * | 1993-12-10 | 1995-06-20 | Nok Corp | Production of composite metal plate |
| CN2252696Y (en) * | 1995-12-25 | 1997-04-23 | 本溪市运输机械配件厂 | Ceramic rubber combined lining board |
| CN2581162Y (en) * | 2002-10-14 | 2003-10-22 | 冯万春 | Wear-proof impact-proof composite lining board |
| CN2850905Y (en) * | 2005-07-19 | 2006-12-27 | 杨政 | Ceramic glue steel plate integrative wearable ceramic liner plate |
| CN201677549U (en) * | 2010-05-07 | 2010-12-22 | 洛阳万晟耐磨科技有限公司 | Super-wear-resistant ceramic-steel composite lining plate for mixer |
| CN201721076U (en) * | 2010-07-12 | 2011-01-26 | 焦作李封工业有限责任公司 | Wear-resistant composite ceramic lining |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105065469A (en) * | 2015-08-12 | 2015-11-18 | 中国舰船研究设计中心 | Device base with adjustable rigidity and adjustable height |
| CN105065469B (en) * | 2015-08-12 | 2017-10-24 | 中国舰船研究设计中心 | A kind of equipment base of adjustable rigidity and height |
| CN107051704A (en) * | 2017-05-18 | 2017-08-18 | 广东博晖机电有限公司 | A kind of wear-resisting separator for ceramic raw material particulate abrasive |
| CN109129870A (en) * | 2018-09-05 | 2019-01-04 | 东莞市正品五金电子有限公司 | A kind of manufacturing method of ceramic clad plate |
| CN112323716A (en) * | 2020-10-10 | 2021-02-05 | 中国科学院、水利部成都山地灾害与环境研究所 | Protection device and method for resisting debris flow impact |
| CN112323716B (en) * | 2020-10-10 | 2022-01-04 | 中国科学院、水利部成都山地灾害与环境研究所 | Protection device and method for resisting debris flow impact |
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Application publication date: 20140730 |