CN109129841B - Pouring mold for ceramsite concrete wall board construction and construction method thereof - Google Patents
Pouring mold for ceramsite concrete wall board construction and construction method thereof Download PDFInfo
- Publication number
- CN109129841B CN109129841B CN201810860713.3A CN201810860713A CN109129841B CN 109129841 B CN109129841 B CN 109129841B CN 201810860713 A CN201810860713 A CN 201810860713A CN 109129841 B CN109129841 B CN 109129841B
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- China
- Prior art keywords
- mold
- pouring
- shell
- steel wire
- ceramsite concrete
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
- B28B23/024—Supporting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0032—Moulding tables or similar mainly horizontal moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0055—Mould pallets; Mould panels
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a pouring mold for ceramsite concrete wallboard construction and a construction method thereof. Has the advantages that: according to the invention, the steel wire mesh can be placed into the device, and the whole row of steel wire meshes are placed into the die by manpower and poured, so that the production efficiency is improved, the product quality is improved, meanwhile, the steel wire is prevented from being bent, and the quality of the steel wire is improved.
Description
Technical Field
The invention relates to the field of concrete wallboard construction equipment, in particular to a pouring mold for ceramsite concrete wallboard construction and a construction method thereof.
Background
The concrete wallboard is a common prefabricated member in the construction process, can improve the efficiency of the construction operation, and in the construction process of the concrete wallboard, the common construction method is to pour the prepared concrete into a mould, and then manually insert a steel wire mesh into the mould which is filled with the concrete.
However, the production mode of directly inserting the steel wire can cause larger precision error, and the steel wire is easy to bend, so that the service life and the structural strength of the steel wire are reduced, therefore, the production efficiency of the currently used concrete wall plate mould product is low, and the concrete wall plate mould product is difficult to adapt to the increasing building requirements.
Disclosure of Invention
The invention aims to solve the problems and provide a pouring mold for ceramsite concrete wallboard construction and a construction method thereof.
The invention realizes the purpose through the following technical scheme:
a pouring mold for ceramsite concrete wallboard construction comprises a mold shell, a mold base and a second positioning plate, wherein a supporting square pipe is arranged below the mold shell, a supporting frame is arranged below the supporting square pipe, walking wheels are arranged below the supporting frame, assembling lugs are arranged on two sides of the mold shell, a transverse reinforcing rod is arranged in the middle of each assembling lug, a plurality of first vertical structure reinforcing rods are arranged inside each transverse reinforcing rod, assembling bolts are arranged above the transverse reinforcing rods, a second vertical structure reinforcing rod is arranged on the side edge of the mold shell, a hoisting frame is arranged above the mold shell, a limiting block is arranged on the side edge of the hoisting frame, a pouring positioning groove is arranged in the middle of the limiting block, first positioning plates are arranged at two ends of the mold base, a mold cross beam is arranged in the middle of the mold base, and a positioning groove is arranged on the mold base, a steel wire separating rod is arranged above the second positioning plate, a steel wire limiting block is arranged in the middle of the steel wire separating rod, and a steel wire hoisting hook is arranged on the side edge of the steel wire separating rod.
Furthermore, the support frame with the walking wheel passes through stand fixed connection, the support frame with support side's pipe passes through recess nested connection.
Further, support side's pipe with mould shell welded connection, the mould shell with a vertical structure stiffener welded connection, the mould shell with assembly ear welded connection, the assembly ear with horizontal stiffener is pulled out and is inserted the connection.
Further, the mould shell with hoist and mount frame welded connection, the mould shell with stopper welded connection, the stopper with pour positioning groove and pass through the block buckle and be connected.
Further, the die shell is connected with the second vertical structure reinforcing rod in a welded mode, and the die shell is connected with the assembling bolt in an assembling mode through a buckle.
Furthermore, the mold base is connected with the first positioning plate of the support frame in a welded mode, the mold base is connected with the positioning grooves in a welded mode, and the mold base is connected with the mold cross beam in a welded mode.
Furthermore, the second positioning plate is welded with the steel wire separating rod, the steel wire separating rod is welded with the steel wire limiting block, and the second positioning plate is welded with the steel wire hoisting hook.
Further, the surface of the pouring mould for the ceramsite concrete wallboard construction is subjected to paint spraying treatment.
Further, the size of the mould base is consistent with that of the mould shell, and the size of the pouring positioning groove is consistent with that of the second positioning plate.
The invention also provides a construction method of the pouring mould for ceramsite concrete wallboard construction, which is applied to the pouring mould equipment, and the concrete construction method comprises the following steps:
a. the worker pushes the mold shell, the pouring mold is driven to a specified position through the travelling wheels, the mold shell is fixed through the transverse reinforcing rods and the pouring positioning grooves, and the structural stability of the mold shell is kept;
b. a worker nests the mold base into the mold shell and fixedly buckles the mold base with the bottom of the mold shell;
c. a worker hangs a steel wire mesh on the steel wire hoisting hook, lifts the second positioning plate, inserts the steel wire mesh into the mold shell under the positioning of the first positioning plate, and enables the second positioning plate to be embedded into the pouring positioning groove;
d. pouring ceramsite concrete into the die shell from the upper end of the die shell to enable the ceramsite concrete to be solidified and formed, and then drawing out the second positioning plate to complete pouring operation of the ceramsite concrete wall.
The invention has the beneficial effects that: according to the invention, the steel wire mesh can be placed into the device, and the whole row of steel wire meshes are placed into the die by manpower and poured, so that the production efficiency is improved, the product quality is improved, meanwhile, the steel wire is prevented from being bent, and the quality of the steel wire is improved.
Drawings
FIG. 1 is a schematic front view of a pouring mold for ceramsite concrete wall panel construction according to the present invention;
FIG. 2 is a schematic diagram of a right side view structure of the pouring mold for ceramsite concrete wall panel construction;
FIG. 3 is a schematic view of a casting mold for ceramsite concrete wall panel construction according to the present invention;
FIG. 4 is a schematic structural diagram of a steel wire hoisting device of a pouring mold for ceramsite concrete wallboard construction;
fig. 5 is a schematic top view of the pouring mold for ceramsite concrete wall panel construction according to the present invention in an assembled state.
The reference numerals are explained below:
1. a support frame; 2. a traveling wheel; 3. supporting the square pipe; 4. a mold housing; 5. assembling lugs; 6. a transverse reinforcing rod; 7. a first vertical structural stiffener; 8. a hoisting frame; 9. a limiting block; 10. pouring a positioning groove; 11. a second vertical structural stiffener; 12. assembling a bolt; 13. a mold base; 14. positioning a groove; 15. a mold beam; 16. a first positioning plate; 17. a second positioning plate; 18. a wire separator bar; 19. a steel wire hoisting hook; 20. a steel wire limiting block.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1-5, a pouring mold for ceramsite concrete wallboard construction comprises a mold shell 4, a mold base 13 and a second positioning plate 17, wherein a supporting square pipe 3 is arranged below the mold shell 4, a supporting frame 1 is arranged below the supporting square pipe 3, walking wheels 2 are arranged below the supporting frame 1, assembling lugs 5 are arranged at two sides of the mold shell 4, a transverse reinforcing rod 6 is arranged in the middle of the assembling lugs 5, a plurality of first vertical structure reinforcing rods 7 are arranged inside the transverse reinforcing rod 6, assembling bolts 12 are arranged above the transverse reinforcing rod 6, a second vertical structure reinforcing rod 11 is arranged at the side edge of the mold shell 4, a hoisting frame 8 is arranged above the mold shell 4, a limiting block 9 is arranged at the side edge of the hoisting frame 8, a pouring positioning groove 10 is arranged in the middle of the limiting block 9, the die comprises a die base 13 and is characterized in that first positioning plates 16 are arranged at two ends of the die base 13, a die cross beam 15 is arranged in the middle of the die base 13, positioning grooves 14 are formed in the die base 13, steel wire separating rods 18 are arranged above second positioning plates 17, steel wire limiting blocks 20 are arranged in the middle of the steel wire separating rods 18, and steel wire hoisting hooks 19 are arranged on the side edges of the steel wire separating rods 18.
In this embodiment, the support frame 1 with the walking wheel 2 is through stand fixed connection, the support frame 1 with support side's pipe 3 is through recess nested connection.
In this embodiment, support side's pipe 3 with 4 welded connection of mould shell, mould shell 4 with 7 welded connection of first vertical structure stiffener, mould shell 4 with 5 welded connection of assembly ear, assembly ear 5 with 6 connection of inserting of horizontal stiffener are pulled out.
In this embodiment, the mold housing 4 and the hoisting frame 8 are welded, the mold housing 4 and the limiting block 9 are welded, and the limiting block 9 and the pouring positioning groove 10 are connected through a clamping buckle.
In this embodiment, the mold shell 4 is welded to the second vertical structure reinforcing rod 11, and the mold shell 4 is connected to the assembling bolt 12 by snap fitting.
In this embodiment, the mold base 13 is welded to the first positioning plate 16 of the support frame 1, the mold base 13 is welded to the positioning groove 14, and the mold base 13 is welded to the mold beam 15.
In this embodiment, the second positioning plate 17 is welded to the steel wire separating rod 18, the steel wire separating rod 18 is welded to the steel wire limiting block 20, and the second positioning plate 17 is welded to the steel wire hoisting hook 19.
In this embodiment, the surface of the pouring mold for ceramsite concrete wall construction is painted.
In this embodiment, the size of the mold base 13 is consistent with the size of the mold housing 4, and the size of the casting positioning groove 10 is consistent with the size of the second positioning plate 17.
The invention also provides a construction method of the pouring mould for ceramsite concrete wallboard construction, which is applied to the pouring mould equipment, and the concrete construction method comprises the following steps:
a. a worker pushes the mold shell 4, the pouring mold is driven to a specified position through the travelling wheels 2, the mold shell 4 is fixed through the transverse reinforcing rods 6 and the pouring positioning grooves 10, and the structural stability of the mold shell 4 is kept;
b. a worker nests the mold base 13 into the mold shell 4, and fixedly buckles the mold base 13 with the bottom of the mold shell 4;
c. a worker hangs a steel wire mesh on the steel wire hoisting hook 19, lifts the second positioning plate 17, inserts the steel wire mesh into the mold shell 4 under the positioning of the first positioning plate 16, and enables the second positioning plate 17 to be nested into the pouring positioning groove 10;
d. pouring ceramsite concrete into the mold shell 4 from the upper end of the mold shell 4 to solidify and form the ceramsite concrete, and then drawing out the second positioning plate 17 to complete the pouring operation of the ceramsite concrete wall.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (10)
1. The utility model provides a haydite concrete wallboard construction is with pouring mould which characterized in that: the die comprises a die shell (4), a die base (13) and a second positioning plate (17), wherein a supporting square tube (3) is arranged below the die shell (4), a supporting frame (1) is arranged below the supporting square tube (3), walking wheels (2) are arranged below the supporting frame (1), assembling lugs (5) are arranged on two sides of the die shell (4), a transverse reinforcing rod (6) is arranged in the middle of each assembling lug (5), a plurality of first vertical structure reinforcing rods (7) are arranged inside each transverse reinforcing rod (6), an assembling bolt (12) is arranged above each transverse reinforcing rod (6), a second vertical structure reinforcing rod (11) is arranged on the side edge of the die shell (4), a hoisting frame (8) is arranged above the die shell (4), and a hoisting limiting block (9) is arranged on the side edge of the hoisting frame (8), the steel wire hoisting device is characterized in that a pouring positioning groove (10) is formed in the middle of the limiting block (9), first positioning plates (16) are arranged at two ends of the mold base (13), a mold cross beam (15) is arranged in the middle of the mold base (13), positioning grooves (14) are formed in the mold base (13), steel wire separating rods (18) are arranged above the second positioning plates (17), steel wire limiting blocks (20) are arranged in the middle of the steel wire separating rods (18), and steel wire hoisting hooks (19) are arranged on the side edges of the steel wire separating rods (18).
2. The pouring mold for ceramsite concrete wall panel construction according to claim 1, is characterized in that: the supporting frame (1) is fixedly connected with the traveling wheels (2) through stand columns, and the supporting frame (1) is connected with the supporting square pipes (3) in a nested mode through grooves.
3. The pouring mold for ceramsite concrete wall panel construction according to claim 1, is characterized in that: support side pipe (3) with mould shell (4) welded connection, mould shell (4) with first vertical structure stiffener (7) welded connection, mould shell (4) with assembly ear (5) welded connection, assembly ear (5) with horizontal stiffener (6) are pulled out and are inserted the connection.
4. The pouring mold for ceramsite concrete wall panel construction according to claim 1, is characterized in that: the die shell (4) is connected with the hoisting frame (8) in a welded mode, the die shell (4) is connected with the limiting block (9) in a welded mode, and the limiting block (9) is connected with the pouring positioning groove (10) through a clamping buckle.
5. The pouring mold for ceramsite concrete wall panel construction according to claim 1, is characterized in that: the die shell (4) is connected with the second vertical structure reinforcing rod (11) in a welding mode, and the die shell (4) is connected with the assembling bolt (12) in a buckling assembling mode.
6. The pouring mold for ceramsite concrete wall panel construction according to claim 1, is characterized in that: the die base (13) is connected with the first positioning plate (16) of the support frame (1) in a welded mode, the die base (13) is connected with the positioning grooves (14) in a welded mode, and the die base (13) is connected with the die cross beam (15) in a welded mode.
7. The pouring mold for ceramsite concrete wall panel construction according to claim 1, is characterized in that: the second positioning plate (17) is connected with the steel wire separating rod (18) in a welded mode, the steel wire separating rod (18) is connected with the steel wire limiting block (20) in a welded mode, and the second positioning plate (17) is connected with the steel wire hoisting hook (19) in a welded mode.
8. The pouring mold for ceramsite concrete wall panel construction according to claim 1, is characterized in that: and carrying out paint spraying treatment on the surface of the pouring mould for the construction of the ceramsite concrete wallboard.
9. The pouring mold for ceramsite concrete wall panel construction according to claim 1, is characterized in that: the size of the mould base (13) is consistent with that of the mould shell (4), and the size of the pouring positioning groove (10) is consistent with that of the second positioning plate (17).
10. A construction method of a pouring mold for ceramsite concrete wallboard construction is applied to the pouring mold equipment of any one of claims 1 to 9, and is characterized in that the specific construction method comprises the following steps:
a. a worker pushes the mold shell (4), the pouring mold is driven to a specified position through the travelling wheels (2), the mold shell (4) is fixed through the transverse reinforcing rods (6) and the pouring positioning grooves (10), and the structural stability of the mold shell (4) is kept;
b. a worker nests the mold base (13) into the mold shell (4), and fixedly buckles the mold base (13) with the bottom of the mold shell (4);
c. a worker hangs a steel wire mesh on the steel wire hoisting hook (19), lifts the second positioning plate (17), inserts the steel wire mesh into the mold shell (4) under the positioning of the first positioning plate (16), and enables the second positioning plate (17) to be nested into the pouring positioning groove (10);
d. pouring ceramsite concrete into the mold shell (4) from the upper end of the mold shell (4) to solidify and form the ceramsite concrete, and then drawing out the second positioning plate (17) to finish the pouring operation of the ceramsite concrete wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810860713.3A CN109129841B (en) | 2018-08-01 | 2018-08-01 | Pouring mold for ceramsite concrete wall board construction and construction method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810860713.3A CN109129841B (en) | 2018-08-01 | 2018-08-01 | Pouring mold for ceramsite concrete wall board construction and construction method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109129841A CN109129841A (en) | 2019-01-04 |
| CN109129841B true CN109129841B (en) | 2020-11-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810860713.3A Active CN109129841B (en) | 2018-08-01 | 2018-08-01 | Pouring mold for ceramsite concrete wall board construction and construction method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109129841B (en) |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2874349A1 (en) * | 2004-08-20 | 2006-02-24 | Jean Paul Martinez | Pre-fabricated mortar and concrete product e.g. reinforced concrete beam, fabricating device for e.g. building industry, has two beams, where each beam has three pairs of chisels to constitute lift table vertically moved by two jacks |
| CN101439553B (en) * | 2008-12-30 | 2010-06-16 | 朱春生 | Method for pouring and molding large scale disposal wallboard and mould carriage thereof |
| CN103317594A (en) * | 2013-05-28 | 2013-09-25 | 池州市新科建材有限公司 | Gypsum block pouring die |
| CN204322273U (en) * | 2014-11-25 | 2015-05-13 | 中国联合装备集团安阳机械有限公司 | A kind of former of rebar cylinder mould combined wall board |
| CN204382478U (en) * | 2015-01-07 | 2015-06-10 | 四川国正环保科技有限公司 | A kind of wall board forming mould |
| CN104612282B (en) * | 2015-02-02 | 2017-01-25 | 西安建筑科技大学 | Construction method of prefabricated steel fiber sludge-made ceramisite concrete wall based on T-shaped groove connection |
| CN106630780A (en) * | 2015-10-29 | 2017-05-10 | 顾杨子 | Preparation for concrete ceramsite wallboard |
| CN205325963U (en) * | 2015-12-11 | 2016-06-22 | 福建安吉屋新型建材有限公司 | Haydite composite wall panel production facility |
| CN105538501A (en) * | 2015-12-28 | 2016-05-04 | 中民筑友有限公司 | Construction method restraining floating of ceramsite concrete and prefabricated part |
| CN206289958U (en) * | 2016-10-27 | 2017-06-30 | 中国航天建设集团有限公司 | A kind of inside wall formwork erecting device and inside wall formwork formwork erecting structure |
| CN206967706U (en) * | 2017-07-11 | 2018-02-06 | 合肥国瑞集成建筑科技有限公司 | Mould car is used in a kind of assembled wallboard production |
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2018
- 2018-08-01 CN CN201810860713.3A patent/CN109129841B/en active Active
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| Publication number | Publication date |
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| CN109129841A (en) | 2019-01-04 |
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Effective date of registration: 20201026 Address after: 364000 SHANGBAN Industrial Zone, Xinan town, Zhangping City, Longyan City, Fujian Province Applicant after: FUJIAN QISHENG ENVIRONMENTAL PROTECTION BUILDING MATERIALS TECHNOLOGY Co.,Ltd. Address before: 523000 3 Hubin South Road, iron furnace Village, Dongguan, Guangdong Applicant before: GUANGDONG YIANJU ENVIRONMENTAL PROTECTION BUILDING MATERIAL Co.,Ltd. |
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