CN109126918B - A device for generating acoustofluidic tweezers - Google Patents
A device for generating acoustofluidic tweezers Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及微电子器件领域,特别是指一种用于产生声流体镊的装置。The invention relates to the field of microelectronic devices, in particular to a device for producing acoustic fluid tweezers.
背景技术Background technique
捕捉和精确地操作微小的粒子乃至单个分子,已经催生了许多用于生物医学物理过程研究的方法,对促进相关领域的基础科学与应用研究产生了重大的影响。在过去的几十年,各种各样的粒子捕捉与操作的技术被开发出来,例如光镊、声镊、磁镊和基于电场控制的一些列技术。其中光镊应用最为广泛,在微纳米粒子操作中体现的高精度、可控性等优势使得其在基础研究中发展成为一个重要的粒子操作工具。但是光镊也存在操作效率低下、温度效应明显、设备操作复杂等一些缺点。为此,在一些应用中,人们开发了其他类型的微纳米粒子“镊”技术来取代光镊。例如声镊具有成本低、操作简单的特点,在粒子分选与捕捉等应用中得到了验证。此外,基于低雷诺数的流体场控制也可以实现对微米尺度乃至量子点的精确控制。同时该技术也存在着操作样本量低、操作相对复杂和实现功能较少等阻碍进一步实用化的技术瓶颈。近年来,利用声波在液体中的衰减产生流体驱动力来形成涡流,进而利用特殊形状的涡流实现对粒子的捕捉与操作逐渐引起人们的注意,并在实用中显示了巨大的应用潜力。其中,利用微气泡的表面振动产生涡流式较早研究的一种涡流产生方式,但是该方法受限于微气泡的工作寿命短,特别是流体中的不稳定性。采用较高频率的表面声波器件产生在微纳流道宽度方向的涡流已经开始用于微纳米粒子的在线捕捉与筛分。但是涡流的尺寸较大,对粒子控制的精度很低,不能满足更多类似光镊操作的应用需求,目前仅限于粒子的在线筛分。因此,能够产生理想形状与大小的涡流,并利用它实现对微纳米粒子的多种操作,是目前所亟需被解决的问题。Capturing and precisely manipulating tiny particles or even single molecules has given rise to many methods for the study of biomedical physical processes, and has had a major impact on promoting basic science and applied research in related fields. In the past few decades, various particle capture and manipulation techniques have been developed, such as optical tweezers, acoustic tweezers, magnetic tweezers, and a series of techniques based on electric field control. Among them, optical tweezers are the most widely used. The advantages of high precision and controllability in the manipulation of micro-nano particles make it an important particle manipulation tool in basic research. However, optical tweezers also have some shortcomings such as low operating efficiency, obvious temperature effect, and complicated equipment operation. For this reason, other types of micro-nanoparticle "tweezers" technology have been developed to replace optical tweezers in some applications. For example, acoustic tweezers have the characteristics of low cost and simple operation, and have been verified in applications such as particle sorting and capture. In addition, fluid field control based on low Reynolds number can also achieve precise control of micron-scale and even quantum dots. At the same time, this technology also has technical bottlenecks that hinder further practical application, such as low sample size, relatively complicated operation, and fewer functions. In recent years, using the attenuation of sound waves in liquids to generate fluid driving force to form vortices, and then using special-shaped vortices to capture and manipulate particles has gradually attracted people's attention, and has shown great potential in practical applications. Among them, the surface vibration of microbubbles is used to generate eddy currents, a vortex generation method studied earlier, but this method is limited by the short working life of microbubbles, especially the instability in the fluid. The use of higher frequency surface acoustic wave devices to generate eddy currents in the width direction of micro-nano channels has begun to be used for online capture and screening of micro-nano particles. However, the size of the eddy current is large, and the precision of particle control is very low, which cannot meet the application requirements of more operations similar to optical tweezers. Currently, it is limited to the online screening of particles. Therefore, it is an urgent problem to be solved at present to be able to generate eddy currents of ideal shape and size, and use it to realize various operations on micro-nano particles.
因此,目前亟需一种用于产生声流体镊的装置,以实现通过该声流体镊对微纳米尺度流体,以及分子、纳米粒子和微米尺度的物体进行精确的操控。Therefore, there is an urgent need for a device for generating acoustofluidic tweezers, so as to realize precise manipulation of micro-nano-scale fluids, molecules, nanoparticles, and micron-scale objects through the acoustofluidic tweezers.
发明内容Contents of the invention
有鉴于此,本发明的主要目的在于提供了一种用于产生声流体镊的装置,以实现通过该声流体镊对微纳米尺度流体,以及分子、纳米粒子和微米尺度的物体进行精确的操控。In view of this, the main purpose of the present invention is to provide a device for producing acoustic fluid tweezers, so as to realize precise manipulation of micro-nano-scale fluids, molecules, nanoparticles and micron-scale objects through the acoustic fluid tweezers .
本发明提供一种用于产生声流体镊的装置,包括:The invention provides a device for producing acoustic fluid tweezers, comprising:
至少一个体声波产生部件,包括由下往上依次设置的底电极、压电层及顶电极;At least one bulk acoustic wave generating component, including a bottom electrode, a piezoelectric layer, and a top electrode arranged sequentially from bottom to top;
与体声波产生部件的一面接触设置的声波反射部;an acoustic wave reflector disposed in contact with one side of the bulk acoustic wave generating component;
所述底电极、压电层、顶电极及声波反射部相重叠区域构成体声波产生区域;The overlapping area of the bottom electrode, the piezoelectric layer, the top electrode and the acoustic wave reflection part constitutes a bulk acoustic wave generation area;
用于支撑所述体声波产生部件的底衬层;an underlayment for supporting the bulk acoustic wave generating component;
至少一个流道,其流道腔体的部分区域覆盖了至少一个体声波产生区域的声波作用区域;At least one flow channel, a part of the cavity of the flow channel covers the acoustic wave action area of at least one bulk acoustic wave generating area;
其中,所述声流体镊还包括一钝化层;所述钝化层覆盖设置于所述压电层上的未覆盖设置顶电极的部分。Wherein, the acoustofluidic tweezers further include a passivation layer; the passivation layer covers the portion on the piezoelectric layer that is not covered with the top electrode.
由上,本申请的上述装置利用超高频声波可以产生的三维涡流阵列,并将其用于实现微纳米流体系统中超快速混合。通过利用涡流阵列的调控可以实现对微纳米粒子的操作。并且,本申请设置一钝化层,设置该钝化层的好处是:(1)钝化层的使用在效果上使得产生的涡流形状更加规则,更加适合微纳米粒子的操作,使得微纳米粒子的操作效果提升;(2)钝化层的存在可以使得流道结构与衬底的键合十分方便(二氧化硅表面与PDMS、玻璃毛细管等键合更方便)。(3)保护了压电层不受流道中的液体伤害(特别是碱性溶液的腐蚀),提高了器件的应用适应性(使得该系统工作适应的对象范围更广)。From the above, the above-mentioned device of the present application utilizes the three-dimensional eddy current array that can be generated by ultra-high-frequency sound waves, and uses it to realize ultra-fast mixing in the micro-nano fluid system. The operation of micro-nano particles can be realized by using the regulation of eddy current array. Moreover, the present application is provided with a passivation layer, and the benefits of setting the passivation layer are: (1) the use of the passivation layer makes the shape of the generated eddy current more regular in effect, and is more suitable for the operation of micro-nano particles, so that the micro-nano particles (2) The existence of the passivation layer can make the bonding of the flow channel structure and the substrate very convenient (the bonding of the silicon dioxide surface to PDMS, glass capillary, etc. is more convenient). (3) The piezoelectric layer is protected from the damage of the liquid in the flow channel (especially the corrosion of the alkaline solution), and the application adaptability of the device is improved (making the system work applicable to a wider range of objects).
本申请还提供一种用于产生声流体镊的装置,包括:The present application also provides a device for producing acoustic fluid tweezers, comprising:
至少一个体声波产生部件,包括:底电极、压电层及顶电极;at least one bulk acoustic wave generating component comprising: a bottom electrode, a piezoelectric layer and a top electrode;
其中,所述底电极和所述顶电极分别设置于所述压电层的下、上两侧,且所述底电极和所述顶电极在垂直方向上没有重叠的部分;且所述压电层与所述底电极重叠的部分与所述顶电极之间形成一间隙;Wherein, the bottom electrode and the top electrode are respectively arranged on the lower and upper sides of the piezoelectric layer, and there is no overlapping portion between the bottom electrode and the top electrode in the vertical direction; and the piezoelectric A gap is formed between the portion of the layer overlapping the bottom electrode and the top electrode;
与体声波产生部件的一面接触设置的声波反射部;an acoustic wave reflector disposed in contact with one side of the bulk acoustic wave generating component;
所述底电极、压电层、顶电极及声波反射部相重叠区域构成体声波产生区域;The overlapping area of the bottom electrode, the piezoelectric layer, the top electrode and the acoustic wave reflection part constitutes a bulk acoustic wave generation area;
用于支撑所述体声波产生部件的底衬层;an underlayment for supporting the bulk acoustic wave generating component;
至少一个流道,其流道腔体的部分区域覆盖了至少一个体声波产生区域的声波作用区域;At least one flow channel, a part of the cavity of the flow channel covers the acoustic wave action area of at least one bulk acoustic wave generating area;
一钝化层,所述钝化层覆盖设置于所述压电层上的未覆盖设置顶电极的部分。A passivation layer, the passivation layer covers the portion on the piezoelectric layer that does not cover the top electrode.
由上,本申请的上述装置中的间隙,可以使得声场被控制在间隙中,从而涡流分布在间隙之中。其中,间隙的大小可以根据需要进行调整,提供了一种新的涡流产生结构。而且,涡流强度理可以通过间隙的尺寸的大小来调节,更有利于提高调控的方便性。钝化层的作用于前述相同,在此不再赘述。From the above, the gap in the above-mentioned device of the present application can make the sound field be controlled in the gap, so that the eddy current is distributed in the gap. Wherein, the size of the gap can be adjusted as required, providing a new eddy current generating structure. Moreover, the eddy current intensity can be adjusted through the size of the gap, which is more conducive to improving the convenience of regulation. The function of the passivation layer is the same as that described above, and will not be repeated here.
本申请还提供一种用于产生声流体镊的装置,包括:The present application also provides a device for producing acoustic fluid tweezers, comprising:
至少一个体声波产生部件,包括:底电极、压电层及顶电极;at least one bulk acoustic wave generating component comprising: a bottom electrode, a piezoelectric layer and a top electrode;
其中,所述底电极和所述顶电极设置于所述压电层上侧,且所述底电极和所述顶电极在同一水平层;且所述底电极与所述顶电极之间形成一间隙;Wherein, the bottom electrode and the top electrode are arranged on the upper side of the piezoelectric layer, and the bottom electrode and the top electrode are in the same horizontal layer; and a gap is formed between the bottom electrode and the top electrode gap;
与体声波产生部件的一面接触设置的声波反射部;an acoustic wave reflector disposed in contact with one side of the bulk acoustic wave generating component;
所述底电极、压电层、顶电极及声波反射部相重叠区域构成体声波产生区域;The overlapping area of the bottom electrode, the piezoelectric layer, the top electrode and the acoustic wave reflection part constitutes a bulk acoustic wave generation area;
用于支撑所述体声波产生部件的底衬层;an underlayment for supporting the bulk acoustic wave generating component;
至少一个流道,其流道腔体的部分区域覆盖了至少一个体声波产生区域的声波作用区域。At least one flow channel, a part of the cavity of the flow channel covers the acoustic wave action area of at least one bulk acoustic wave generating area.
由上,本申请的上述装置的顶电极和底电极都设置于所述压电层的上侧。器件加工更为方便,工艺步骤减少。且本申请的上述装置中同样设置一间隙,可以使得声场被控制在间隙中,从而涡流分布在间隙之中。其中,间隙的大小可以根据需要进行调整,提供了一种新的涡流产生结构。而且,涡流强度理可以通过间隙的尺寸的大小来调节,更有利于提高调控的方便性。From the above, the top electrode and the bottom electrode of the above device of the present application are both disposed on the upper side of the piezoelectric layer. Device processing is more convenient, and process steps are reduced. Moreover, a gap is also provided in the above-mentioned device of the present application, so that the sound field can be controlled in the gap, so that the eddy current is distributed in the gap. Wherein, the size of the gap can be adjusted as required, providing a new eddy current generating structure. Moreover, the eddy current intensity can be adjusted through the size of the gap, which is more conducive to improving the convenience of regulation.
优选地,所述装置,还包括:Preferably, the device further includes:
悬置电极,设置于所述压电层的底部,且与所述间隙及所述压电层在垂直方向上重叠。The suspended electrode is arranged on the bottom of the piezoelectric layer and overlaps with the gap and the piezoelectric layer in the vertical direction.
由上,悬置电极的存在使得间隙的电场分布发生了改变,使得主要存在于间隙之中的电场向信号电极移动。实现了另一形式的对电场的调控,进而对生成的声流体镊的调控。因此,悬置电极使得图5结构所实现的声场与图2基本相同。但是图5所示的器件结构更为简单,加工流程更少。From the above, the existence of the suspended electrodes changes the electric field distribution in the gap, so that the electric field mainly existing in the gap moves to the signal electrode. Another form of regulation of the electric field is realized, and then the regulation of the generated acoustofluidic tweezers is realized. Therefore, the suspended electrodes make the sound field realized by the structure of FIG. 5 substantially the same as that of FIG. 2 . But the device shown in Figure 5 has a simpler structure and fewer processing steps.
优选地,所述装置,还包括:Preferably, the device further includes:
至少一套微流控进样系统,与所述流道腔体连接,用于控制流入流道腔体的微流体的注入量,以及用于控制微流体注入的速度。At least one set of microfluidic sampling system is connected with the flow channel cavity, and is used to control the injection amount of microfluid flowing into the flow channel cavity, and to control the injection speed of microfluid.
由上,通过控制微流体的注入量,以及用于控制微流体注入的速度。更有利于生成对分子、纳米粒子和微米尺度的物体进行精确的操控的声流体镊。From the above, by controlling the injection volume of the microfluid, and for controlling the injection speed of the microfluid. It is more conducive to the generation of acoustofluidic tweezers for precise manipulation of molecules, nanoparticles, and micron-scale objects.
优选地,所述声波反射部包括:设置在体声波产生部件与底衬之间的低声阻抗层和高声阻抗层;Preferably, the acoustic wave reflection part includes: a low acoustic impedance layer and a high acoustic impedance layer disposed between the bulk acoustic wave generating component and the substrate;
其中,所述低声阻抗层和所述高声阻抗层相间叠加设置;Wherein, the low acoustic impedance layer and the high acoustic impedance layer are superimposed alternately;
相邻的所述低声阻抗层和高声阻抗层为一组,该组数设置为大于或等于三。The adjacent low acoustic impedance layers and high acoustic impedance layers form a group, and the number of the groups is set to be greater than or equal to three.
由上,有利于更好的进行声波反射。From the above, it is conducive to better sound wave reflection.
优选地,所述声波反射部包括:在所述底衬上形成的空腔,该空腔背向体声波产生部件的一面开放或被底衬所封闭设置。Preferably, the acoustic wave reflection part includes: a cavity formed on the substrate, the cavity is opened on a side facing away from the bulk acoustic wave generating component or is closed by the substrate.
由上,声波反射部还可以是在所述底衬上形成的空腔,利用该空腔进行声波的反射。Based on the above, the sound wave reflection part may also be a cavity formed on the substrate, and the sound wave is reflected by using the cavity.
优选地,所述流道设置于与声波反射部相对的体声波产生部件的一面。Preferably, the flow channel is arranged on a side of the bulk acoustic wave generating component opposite to the acoustic wave reflecting part.
由上,上述设置使得被声波反射部反射后的声波作用于所述流道中液体,产生声流体镊。From the above, the above arrangement makes the sound wave reflected by the sound wave reflection part act on the liquid in the flow channel to generate acoustofluidic tweezers.
优选地,所述流道腔体的水平面投影面积与体声波产生区域的水平面投影面积之比大于或等于100%;Preferably, the ratio of the horizontal plane projected area of the flow channel cavity to the horizontal plane projected area of the bulk acoustic wave generating region is greater than or equal to 100%;
所述流道腔体高度为微纳米粒子的直径的2~5倍,或者所述流道腔体高度范围为10nm-10mm或10μm-10mm。The height of the channel cavity is 2 to 5 times the diameter of the micro-nano particles, or the height of the channel cavity is in the range of 10nm-10mm or 10μm-10mm.
由上,对于流道腔体的水平面投影面积与体声波产生区域的水平面投影面积之比大于或等于100%;是综合考虑了实际器件的加工难易度及产生的声流体镊的操控效果的数值。由上,所述流道腔体高度为微纳米粒子的直径的2~5倍,在此区间范围内可以产生操控效果较好的声流体镊。所述流道腔体高度范围为10nm-10mm或10μm-10mm。在此区间范围内可以产生操控效果更好的声流体镊。From the above, the ratio of the projected area of the horizontal plane of the channel cavity to the projected area of the horizontal plane of the bulk acoustic wave generation area is greater than or equal to 100%; it is based on the comprehensive consideration of the processing difficulty of the actual device and the control effect of the acoustofluidic tweezers generated value. From the above, the height of the flow channel cavity is 2 to 5 times the diameter of the micro-nano particles, and within this range, acoustofluidic tweezers with better control effects can be produced. The height range of the channel cavity is 10nm-10mm or 10μm-10mm. Within this range, acoustofluidic tweezers with better control effects can be produced.
优选地,所述钝化层的材质为二氧化硅或氮化硅;Preferably, the material of the passivation layer is silicon dioxide or silicon nitride;
所述体声波产生部件为工作频率设置为0.5-50GHz的薄膜体声波谐振器或兰姆声波谐振器。The bulk acoustic wave generating component is a film bulk acoustic wave resonator or a Lamb acoustic wave resonator whose working frequency is set to 0.5-50 GHz.
由上,所述钝化层的材质为二氧化硅或氮化硅;(1)使得产生的涡流形状更加规则,更加适合微纳米粒子的操作,使得微纳米粒子的操作效果提升;(2)可以使得流道结构与衬底的键合十分方便(二氧化硅表面与PDMS、玻璃毛细管等键合更方便)。(3)保护了压电层不受流道中的液体伤害(特别是碱性溶液的腐蚀),提高了器件的应用适应性(使得该系统工作适应的对象范围更广)。所述体声波产生部件为工作频率设置为0.5-50GHz的薄膜体声波谐振器或兰姆声波谐振器。在该频率范围内能够产生操控效果较好的声流体镊。From the above, the material of the passivation layer is silicon dioxide or silicon nitride; (1) the shape of the generated eddy current is more regular, which is more suitable for the operation of micro-nano particles, so that the operation effect of micro-nano particles is improved; (2) It can make the bonding of the channel structure and the substrate very convenient (the bonding of the silicon dioxide surface to PDMS, glass capillary, etc. is more convenient). (3) The piezoelectric layer is protected from the damage of the liquid in the flow channel (especially the corrosion of the alkaline solution), and the application adaptability of the device is improved (making the system work applicable to a wider range of objects). The bulk acoustic wave generating component is a film bulk acoustic wave resonator or a Lamb acoustic wave resonator whose working frequency is set to 0.5-50 GHz. In this frequency range, acoustofluidic tweezers with better manipulation effect can be produced.
由上可以看出,本发明提供的用于微纳米尺度流体与粒子操控的声流体镊,可以实现对分子、纳米粒子和微米尺度的物体进行精确的操作。It can be seen from the above that the acoustic fluid tweezers provided by the present invention for micro-nano-scale fluid and particle manipulation can realize precise manipulation of molecules, nanoparticles, and micron-scale objects.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例的用于产生声流体镊的装置的立体图结构示意图;FIG. 1 is a perspective structural schematic diagram of a device for generating acoustic fluid tweezers according to an embodiment of the present invention;
图2为本发明实施例的用于产生声流体镊的装置的第一实施例的结构示意图;Fig. 2 is a schematic structural view of the first embodiment of the device for generating acoustic fluid tweezers according to the embodiment of the present invention;
图3为本发明实施例的用于产生声流体镊的装置的第二实施例的结构示意图;3 is a schematic structural view of a second embodiment of the device for generating acoustic fluid tweezers according to the embodiment of the present invention;
图4为本发明实施例的用于产生声流体镊的装置的第三实施例的结构示意图;FIG. 4 is a schematic structural view of a third embodiment of the device for generating acoustic fluid tweezers according to an embodiment of the present invention;
图5为本发明实施例的用于产生声流体镊的装置的第四实施例的结构示意图;FIG. 5 is a schematic structural view of a fourth embodiment of the device for generating acoustic fluid tweezers according to the embodiment of the present invention;
图6为本发明实施例的用于产生声流体镊的装置的第五实施例的结构示意图;Fig. 6 is a schematic structural view of a fifth embodiment of the device for generating acoustic fluid tweezers according to the embodiment of the present invention;
图7为本发明实施例的装置产生的声流体镊以及实现微纳米粒子操作的部分功能的俯视图;Fig. 7 is a top view of the acoustic fluid tweezers produced by the device of the embodiment of the present invention and some functions for realizing the operation of micro-nano particles;
图8为本发明实施例的流道与体声波产生区域的俯视图;Fig. 8 is a top view of the flow channel and the bulk acoustic wave generating area of the embodiment of the present invention;
图9a为本发明实施例的装置产生涡流的流场进行有限元仿真的示意图;Fig. 9a is a schematic diagram of finite element simulation of the flow field of the eddy current generated by the device of the embodiment of the present invention;
图9b为图9a的仿真后的得到的速度场分布图;Fig. 9b is the velocity field distribution diagram obtained after the simulation of Fig. 9a;
图10a为对图9b中的涡流孔进行大小和形状分析的示意图。Fig. 10a is a schematic diagram of analyzing the size and shape of the vortex hole in Fig. 9b.
图10b为涡流孔大小与液面高度的关系的示意图。Fig. 10b is a schematic diagram of the relationship between the size of the vortex hole and the height of the liquid level.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的区间。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
为克服现有技术中的缺陷,本发明提供了一种用于产生声流体镊的装置,可以实现对分子、纳米粒子和微米尺度的物体进行精确的操作。In order to overcome the defects in the prior art, the present invention provides a device for producing acoustic fluid tweezers, which can realize precise manipulation of molecules, nanoparticles and micron-scale objects.
实施例一Embodiment one
在本实施例的具体实施过程中,流道的特征尺度主要在微米级,因此流道又称微流道。微流道是微流控系统的基本组成单元,是流体操作的载体。如图1所示,为本发明所提出的用于产生声流体镊的装置的三维示意图。不同的流体样品从I口进入微流道,从H口流出。流体流经体声波产生区域(即图1中微流道中示出的方块区域)上方。图2为图1中的体声波产生区域中心位置,沿着垂直于微流道中微流体流通方向的横截面示意图。如图2所示,该用于产生声流体镊的装置,包括:In the specific implementation process of this embodiment, the characteristic scale of the flow channel is mainly at the micron level, so the flow channel is also called a micro-channel. Microchannel is the basic unit of microfluidic system and the carrier of fluid operation. As shown in FIG. 1 , it is a three-dimensional schematic diagram of the device for producing acoustofluidic tweezers proposed by the present invention. Different fluid samples enter the microchannel from port I and flow out from port H. The fluid flows over the bulk acoustic wave generating region (ie, the boxed region shown in the microfluidic channel in Figure 1). FIG. 2 is a schematic cross-sectional view of the central position of the bulk acoustic wave generation region in FIG. 1 along the direction perpendicular to the flow direction of the microfluid in the microfluidic channel. As shown in Figure 2, the device for producing acoustic fluid tweezers includes:
底衬层210,其构成材料可以为:硅、二氧化硅、玻璃、砷化镓、PDMS、派瑞林等材料及同类材料。The
设置于所述底衬层210上的声波反射层220;其中,本实施例的所述声波反射层为声阻抗层。所述声阻抗层包括:高声阻抗层221和低声阻抗层222。其中,所述低声阻抗层和所述高声阻抗层相间叠加设置。一层所述低声阻抗层和一层所述高声阻抗层为一组,该组数设置为大于或等于三。高声阻抗层221和低声阻抗层222则可以由声阻抗不同的硅、二氧化硅、氮化铝、钼等金属、派瑞林等材料搭配组成。如果采用高低声阻抗多层组合作为声波反射结构,则各层厚度要随着设计工作频率的改变而做出相应的调整,使得在各层声阻抗层中的声波波长为四分之一波长。The
设置于所述声波反射层220上的底电极层230;底电极层203可由金、铝、钼、铁、钛、铜等金属及合金等材料组成。所述底电极层的厚度为1000A,此处的厚度单位A的中文名称为埃,其含义为1A等于十分之一纳米。The
设置于所述底电极层230上的压电层240;压电层240可以由氮化铝、氧化锌、锆钛酸铅、铌酸锂等压电材料构成。所述压电层厚度为100A-100000A,此处的厚度单位A的中文名称为埃,其含义为1A等于十分之一纳米。The
设置于所述压电层上的顶电极层250。顶电极层250可由金、铝、钼、铁、钛、铜等金属及合金等材料组成。所述顶电极的厚度为2000A,此处的厚度单位A的中文名称为埃,其含义为1A等于十分之一纳米。The
至少一个流道结构260;所述流道结构的流道腔体261覆盖接触设置在所述声波反射层220、底电极层230、压电层240、顶电极层250彼此叠加形成的体声波产生区域270之上。At least one
其中,所述体声波产生区域的数量大于或等于1。Wherein, the number of the bulk acoustic wave generating regions is greater than or equal to one.
其中,所述声流体镊还包括一钝化层280;所述钝化层覆盖设置于所述压电层上的未覆盖设置顶电极的部分。Wherein, the acoustofluidic tweezers further include a
设置该钝化层的好处是:(1)钝化层的使用在效果上使得产生的涡流形状更加规则,更加适合微纳米粒子的操作,使得微纳米粒子的操作效果提升;(2)钝化层的存在可以使得流道结构与衬底的键合十分方便(二氧化硅表面与PDMS、玻璃毛细管等键合更方便)。(3)保护了压电层不受流道中的液体伤害(特别是碱性溶液的腐蚀),提高了器件的应用适应性(使得该系统工作适应的对象范围更广)。The benefits of setting the passivation layer are: (1) the use of the passivation layer makes the eddy current shape more regular in effect, which is more suitable for the operation of micro-nano particles, so that the operation effect of micro-nano particles is improved; (2) passivation The existence of the layer can make the bonding of the flow channel structure and the substrate very convenient (the bonding of the silicon dioxide surface to PDMS, glass capillary, etc. is more convenient). (3) The piezoelectric layer is protected from the damage of the liquid in the flow channel (especially the corrosion of the alkaline solution), and the application adaptability of the device is improved (making the system work applicable to a wider range of objects).
如图8所示,所述薄膜体声波微流控混合装置的俯视图。图8中示出体声波产生区域82在水平方向的投影面积与微流道81的投影面积的比例关系,以及体声波产生区域的相对位置的设置方式,具体为:As shown in FIG. 8 , the top view of the thin film bulk acoustic wave microfluidic mixing device. Figure 8 shows the proportional relationship between the projected area of the bulk acoustic
当所述体声波产生区域的数量为2时,所述体声波产生区域的相对位置的设置方式为:When the number of the bulk acoustic wave generating regions is 2, the relative position of the bulk acoustic wave generating regions is set as follows:
沿着流道流体流动方向按照指定距离并排排列设置;或,Arranged side by side at a specified distance along the fluid flow direction of the runner; or,
在垂直于流道流体流动方向按照指定距离并排排列设置;或,arranged side by side at a specified distance perpendicular to the fluid flow direction of the runner; or,
在沿着流道流体流动方向和垂直于流道流体流动方向的中间的45度角方向上,按照指定距离并排排列设置。They are arranged side by side according to a specified distance in a 45-degree angle direction between the fluid flow direction of the flow channel and the direction perpendicular to the fluid flow direction of the flow channel.
当所述体声波产生区域的数量大于2时,所述体声波产生区域的相对位置的设置方式至少包括但不限于以下其一:When the number of the bulk acoustic wave generating regions is greater than 2, the relative positions of the bulk acoustic wave generating regions include at least but not limited to one of the following:
沿着流道流体流动方向按照指定距离并排排列设置;Arranged side by side according to the specified distance along the fluid flow direction of the runner;
在垂直于流道流体流动方向按照指定距离并排排列设置;Arranged side by side according to the specified distance in the direction perpendicular to the fluid flow of the flow channel;
和\或,and / or,
在沿着流道流体流动方向和垂直于流道流体流动方向的中间的45度角方向上,按照指定距离并排排列设置。They are arranged side by side according to a specified distance in a 45-degree angle direction between the fluid flow direction of the flow channel and the direction perpendicular to the fluid flow direction of the flow channel.
其中,所述流道腔体的水平方向投影面积与体声波产生区域在水平方向的投影面积之比大于或等于100%。Wherein, the ratio of the projected area in the horizontal direction of the channel cavity to the projected area in the horizontal direction of the bulk acoustic wave generating region is greater than or equal to 100%.
其中,所述流道腔体高度为10nm-10mm。在此区间范围内,混合效果显著。优选地,所述流道腔体高度为10um-1mm。在10um-1mm之间的区间范围内,声流体镊操控效果的显著度随着高度的增加而增加。Wherein, the height of the channel cavity is 10nm-10mm. Within this range, the mixing effect is significant. Preferably, the cavity height of the flow channel is 10um-1mm. In the interval between 10um-1mm, the significance of the manipulation effect of the acoustofluidic tweezers increases with the increase of the height.
其中,本实施例的装置于所述体声波产生区域产生体声波的工作频率为0.5-50GHz。在该频率范围内能够实现显著的声流体镊的操控效果。Wherein, the operating frequency of the device in this embodiment for generating bulk acoustic waves in the bulk acoustic wave generating region is 0.5-50 GHz. Significant acoustofluidic tweezers manipulation effects can be achieved in this frequency range.
微流道的加工方式主要有两种。第一种是利用材料为玻璃、金属以及PDMS、PMMA、水凝胶等有机聚合物构成的微流道结构,将其键合或者按压在薄膜体声波产生器件的表面。第二种是通过提前在微流道腔体中填充牺牲层,然后在牺牲层上沉积二氧化硅,氮化铝、派瑞林,SU-8,以及金属及金属氧化物构成微流道结构260.最后采用释放牺牲层的方式形成微流道腔体261。There are two main methods of microfluidic processing. The first is to use a microchannel structure made of glass, metal, and organic polymers such as PDMS, PMMA, and hydrogel, and bond or press it on the surface of the thin-film bulk acoustic wave generating device. The second is to fill the sacrificial layer in the microchannel cavity in advance, and then deposit silicon dioxide, aluminum nitride, parylene, SU-8, and metals and metal oxides on the sacrificial layer to form a
当不同的流体样品流经体声波产生区域上方时,通过对本用于产生声流体镊的装置施加电学激励信号,激励所述用于产生声流体镊的装置的多层结构(即向底电极层23和顶电极层23通电作用于压电层24),就会在体声波产生区域上方由声波作用于所述流体产生封闭式的涡流,实现微流体的快速、高效混合。流过体声波产生区域上方即为已经混合的流体。When different fluid samples flow over the bulk acoustic wave generation region, by applying an electrical excitation signal to the device for generating acoustic fluid tweezers, the multi-layer structure of the device for generating acoustic fluid tweezers (i.e., towards the bottom electrode layer) is excited. 23 and the top electrode layer 23 are energized and act on the piezoelectric layer 24), and the acoustic wave will act on the fluid above the bulk acoustic wave generation area to generate a closed vortex, realizing the rapid and efficient mixing of microfluids. The mixed fluid flows over the area where the bulk acoustic waves are generated.
实验效果Experimental effect
如图7所示,展示了所述用于微纳米尺度流体与粒子操控的声流体镊以及实现微纳米粒子操作的部分功能的俯视图。微纳米尺度的涡流(阵列)3在声波器件2的边缘处产生。箭头5代表了流体及微纳米粒子4在微纳流道1中的流动方向。其他形状的形状组合及其拓扑结构基于本专利所属原理实现的微纳米粒子操作功能,均为本专保护范围的实施例。As shown in FIG. 7 , it shows the top view of the acoustofluidic tweezers for micro-nano-scale fluid and particle manipulation and some functions to realize the manipulation of micro-nano particles. Micro-nanoscale eddy currents (arrays) 3 are generated at the edge of the
此外,在未示出的实施例中,由于实际的需要,可以在体声波产生区域上方封装没有顶盖的流道腔体,同样可以实现本发明所实现的功能。因此没有加顶盖的微流道形成的用于产生声流体镊的装置也在本发明的保护范围之内。In addition, in an unshown embodiment, due to actual needs, a flow channel cavity without a top cover can be packaged above the bulk acoustic wave generation area, and the functions realized by the present invention can also be realized. Therefore, a device for producing acoustofluidic tweezers formed by microchannels without a cap is also within the protection scope of the present invention.
实施例二Embodiment two
如图3所示,本申请实施例还提供了一种用于产生声流体镊的装置,包括:As shown in Figure 3, the embodiment of the present application also provides a device for producing acoustic fluid tweezers, including:
体声波产生部件,包括:底电极330、压电层340及顶电极350;Bulk acoustic wave generating components, including: a
其中,所述底电极330和所述顶电极350分别设置于所述压电层340的下、上两侧,且所述底电极330和所述顶电极350在垂直方向上没有重叠的部分;且所述压电层340与所述底电极330重叠的部分与所述顶电极350之间形成一指定尺寸的间隙370;Wherein, the
与体声波产生部件的一面接触设置的声波反射部320;An acoustic
所述底电极330、压电层340、顶电极350及声波反射部320相重叠区域构成体声波产生区域;The overlapping area of the
用于支撑所述体声波产生部件的底衬层310;a
流道360,其流道腔体361的部分区域覆盖了至少一个体声波产生区域的声波作用区域。Part of the
一钝化层380,所述钝化层覆盖设置于所述压电层340上的未覆盖设置顶电极350的部分。A
由上,本申请的上述装置中的间隙370,可以使得声场被控制在间隙中,从而涡流分布在间隙之中。其中,间隙的大小可以根据需要进行调整,提供了一种新的涡流产生结构。而且,涡流强度理可以通过间隙的尺寸的大小来调节,更有利于提高调控的方便性。From the above, the
由于其余各个部分的设置及材料与实施例一相同,故在此不再赘述。其中,图9a为本发明实施例的装置产生涡流的流场进行有限元仿真的示意图;图9b为图9a的仿真后的得到的速度场分布图。其中,N方向表示速度大,M方向为速度减小方向。显而易见,在涡流中心存在一个速度很小的孔洞形状的区域。其中,图10a为对图9b中的涡流孔进行大小和形状分析的示意图。图10b为涡流孔大小与液面高度的关系的示意图。Since the configuration and materials of the other parts are the same as those in the first embodiment, they will not be repeated here. Wherein, FIG. 9a is a schematic diagram of the finite element simulation of the flow field of the eddy current generated by the device of the embodiment of the present invention; FIG. 9b is a distribution diagram of the velocity field obtained after the simulation of FIG. 9a. Among them, the N direction represents the high speed, and the M direction represents the speed decreasing direction. It is obvious that there is a hole-shaped region with low velocity in the center of the vortex. Wherein, Fig. 10a is a schematic diagram of analyzing the size and shape of the vortex hole in Fig. 9b. Fig. 10b is a schematic diagram of the relationship between the size of the vortex hole and the height of the liquid level.
实施例三Embodiment three
如图4所示,本申请实施例还提供了一种用于产生声流体镊的装置。包括:As shown in FIG. 4 , the embodiment of the present application also provides a device for generating acoustofluidic tweezers. include:
体声波产生部件,包括:底电极440、压电层430及顶电极450;Bulk acoustic wave generating components, including: a
其中,所述底电极440和所述顶电极450设置于所述压电层430上侧,且所述底电极440和所述顶电极450在同一水平层;且所述底电极440与所述顶电极450之间形成一间隙470;Wherein, the
与体声波产生部件的一面接触设置的声波反射部420;An
所述底电极440、压电层430、顶电极450及声波反射部420相重叠区域构成体声波产生区域;The overlapping area of the
用于支撑所述体声波产生部件的底衬层410;a
流道460,其流道腔体461的部分区域覆盖了至少一个体声波产生区域的声波作用区域。Part of the
由上,本申请的上述装置的顶电极和底电极都设置于所述压电层的上侧。器件加工更为方便,工艺步骤减少。且本申请的上述装置中同样设置一间隙,可以使得声场被控制在间隙中,从而涡流分布在间隙之中。其中,间隙的大小可以根据需要进行调整,提供了一种新的涡流产生结构。而且,涡流强度理可以通过间隙的尺寸的大小来调节,更有利于提高调控的方便性。From the above, the top electrode and the bottom electrode of the above device of the present application are both disposed on the upper side of the piezoelectric layer. Device processing is more convenient, and process steps are reduced. Moreover, a gap is also provided in the above-mentioned device of the present application, so that the sound field can be controlled in the gap, so that the eddy current is distributed in the gap. Wherein, the size of the gap can be adjusted as required, providing a new eddy current generating structure. Moreover, the eddy current intensity can be adjusted through the size of the gap, which is more conducive to improving the convenience of regulation.
实施例四Embodiment four
如图5所示,本申请实施例还提供了一种用于产生声流体镊的装置。包括:As shown in FIG. 5 , the embodiment of the present application also provides a device for generating acoustofluidic tweezers. include:
体声波产生部件,包括:底电极540、压电层530及顶电极550;Bulk acoustic wave generating components, including: a
其中,所述底电极540和所述顶电极550设置于所述压电层530上侧,且所述底电极540和所述顶电极550在同一水平层;且所述底电极540与所述顶电极550之间形成一间隙570;Wherein, the
与体声波产生部件的一面接触设置的声波反射部520;An acoustic
所述底电极540、压电层530、顶电极550及声波反射部520相重叠区域构成体声波产生区域;The overlapping area of the
用于支撑所述体声波产生部件的底衬层510;a
流道560,其流道腔体561的部分区域覆盖了至少一个体声波产生区域的声波作用区域。Part of the
在此基础上,还包括:悬置电极580,设置于所述压电层的底部,且与所述间隙及所述压电层在垂直方向上重叠。On this basis, it further includes: a
悬置电极的存在使得间隙的电场分布发生了改变,使得主要存在于间隙之中的电场向信号电极移动。实现了另一形式的对电场的调控,进而对生成的声流体镊的调控。因此,悬置电极使得图5结构所实现的声场与图2基本相同。但是图5所示的器件结构更为简单,加工流程更少。The existence of the suspended electrodes changes the distribution of the electric field in the gap, so that the electric field mainly existing in the gap moves to the signal electrode. Another form of regulation of the electric field is realized, and then the regulation of the generated acoustofluidic tweezers is realized. Therefore, the suspended electrodes make the sound field realized by the structure of FIG. 5 substantially the same as that of FIG. 2 . But the device shown in Figure 5 has a simpler structure and fewer processing steps.
由于其余各个部分的设置及材料与实施例三相同,故在此不再赘述。Since the settings and materials of other parts are the same as those in
实施例五Embodiment five
如图6所示,本申请实施例还提供了一种用于产生声流体镊的装置。包括:As shown in FIG. 6 , the embodiment of the present application also provides a device for generating acoustofluidic tweezers. include:
底衬层610,设置于所述底衬层内的声波反射层620;接触设置于所述声波反射层620上的底电极层630;设置于所述底电极层上的压电层640;设置于所述压电层上的顶电极层650;The
至少一个流道结构660;所述流道结构的流道腔体661覆盖接触设置在所述声波反射层620、底电极层630、压电层640、顶电极层650彼此叠加形成的体声波产生区域670之上。At least one
一钝化层690,所述钝化层覆盖设置于所述压电层640上的未覆盖设置顶电极层650的部分。A
如图6所示,本实施例中的混合装置与实施例一中的装置的不同之处在于声波反射层620的位置和形状不同。这主要是因为二者的加工方式不同。所述声波反射层620(空气腔反射层)加工过程为:首先在底衬层610上通过湿法或者干法刻蚀加工出空气腔;然后在空气腔中填充牺牲层;然后依次加工完成后续的各层结构。最后将牺牲层中材料释放,形成下部封闭的空气腔,即,声波反射层620。As shown in FIG. 6 , the difference between the mixing device in this embodiment and the device in
由于其余各个部分的设置及材料与实施例一相同,故在此不再赘述。Since the configuration and materials of the other parts are the same as those in the first embodiment, they will not be repeated here.
综上所述,本发明提供的用于产生声流体镊的装置,通过利用声波在微流道中液体中产生理想形状与大小的涡流,并利用它实现对分子、纳米粒子和微米尺度的物体进行精确的操控。To sum up, the device for generating acoustic fluid tweezers provided by the present invention uses sound waves to generate vortices of ideal shape and size in liquids in microchannels, and uses them to perform tweezers on molecules, nanoparticles, and micron-scale objects. Precise handling.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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