CN109124671A - A kind of Water ball structure and glue injection method - Google Patents
A kind of Water ball structure and glue injection method Download PDFInfo
- Publication number
- CN109124671A CN109124671A CN201811176149.XA CN201811176149A CN109124671A CN 109124671 A CN109124671 A CN 109124671A CN 201811176149 A CN201811176149 A CN 201811176149A CN 109124671 A CN109124671 A CN 109124671A
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- die body
- body annulus
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- upper cover
- annulus
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- 239000003292 glue Substances 0.000 title claims abstract description 110
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000002347 injection Methods 0.000 title claims abstract description 21
- 239000007924 injection Substances 0.000 title claims abstract description 21
- 238000012797 qualification Methods 0.000 abstract description 4
- 208000037656 Respiratory Sounds Diseases 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229920000715 Mucilage Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000002591 computed tomography Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B6/00—Apparatus or devices for radiation diagnosis; Apparatus or devices for radiation diagnosis combined with radiation therapy equipment
- A61B6/02—Arrangements for diagnosis sequentially in different planes; Stereoscopic radiation diagnosis
- A61B6/03—Computed tomography [CT]
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Medical Informatics (AREA)
- Engineering & Computer Science (AREA)
- Radiology & Medical Imaging (AREA)
- Biomedical Technology (AREA)
- Biophysics (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Optics & Photonics (AREA)
- Pathology (AREA)
- Physics & Mathematics (AREA)
- High Energy & Nuclear Physics (AREA)
- Heart & Thoracic Surgery (AREA)
- Molecular Biology (AREA)
- Surgery (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
The invention discloses a kind of Water ball structure and glue injection method, which includes: die body annulus, upper cover and lower cover, and upper cover is embedded into the upper tapered segment of die body annulus from above;Lower cover is embedded into the lower tapered segment of die body annulus from down, and there are the gaps of outward opening between upper and lower covers and die body annulus.This method comprises: heating after upper cover to be embedded into the upper tapered segment of die body annulus, then injecting glue, the inner cavity formed to die body annulus and upper cover are heated, and keep internal temperature to be greater than external temperature until glue parches;The die body annulus for pasting upper cover is flipped up, is heated after lower cover to be embedded into the lower tapered segment of die body annulus, then injecting glue, the internal temperature of die body annulus is kept to be greater than external temperature until glue parches.Water ball structure of the invention and glue injection method, can effectively inhibit bubble during injecting glue and it is dry and hard after crackle, guarantee injecting glue and sticking Quality, product qualification rate is high, improves product quality.
Description
Technical field
The present invention relates to Water ball technical field, in particular to a kind of Water ball structure and glue injection method.
Background technique
It is in X ray computer tomography as the performance test of CT machine, the Accurate Diagnosis state of an illness, calibration that CT machine, which uses Water ball,
The critical component of index, up-to-standard to require to be that die body translucency is good (this is guaranteed by material), whole bubble-free, nothing are split
Line, without other traces.This Water ball majority is all to be made using acrylic material according to part processing request, then
By the way that part to be pasted together, finally by techniques such as sanding and polishing bakings, required Water ball is processed.In entire water film body
The production of component, which mainly has, (purchases the examination of materials → material storage → blanking → blank to carry out toasting → part processing → cleaning
→ paste protective layer → injecting glue → die body baking → deburring → polishing → packaging) 12 procedures, in these processes often because
The reason of for injecting glue generates substandard products or rejected product, sometimes even unrepairable, causes to waste.Therefore injecting glue becomes moisture film
The critical process of production, the quality of injecting glue largely determine the final mass of water mould product.
Application No. is: 201320838594.4 Chinese patent discloses a kind of CT mass control detection Water ball, should
Water ball includes shell and cap, and cap lower end is equipped with air storage bag, and air storage bag is communicated with shell, in the opening edge of air storage bag
It receives, the opening bore of air storage bag is made to be less than the cavity cross-section of air storage bag.Discussion, purpose were carried out to the control of such die body quality
It is to be improved to existing Catphan500 die body, directly built-in Water ball, means are the function and performance to existing die body
How to realize and stated in structure, is related to such some die body quality Control, but was not all discussed in detail
How its production technology implements or adopts how to guarantee quality, in the injecting glue bonding of membrane body, critical process is held
Improper, less serious case causes the crackle at injecting glue part generation minute bubbles or bonding site edge, and severe one very likely has an impact CT
Influence the shadow problem of quality.
Therefore, it is badly in need of providing a kind of Water ball structure for facilitating injecting glue, can guarantee injecting glue quality and glue injection method.
Summary of the invention
The present invention is directed to above-mentioned problems of the prior art, proposes a kind of Water ball structure and glue injection method, can
Guarantee injecting glue quality, improve product quality, product qualification rate is high.
In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
The present invention provides a kind of Water ball structure comprising: die body annulus, upper cover and lower cover, wherein
The upper cover is embedded into the upper tapered segment of the die body annulus from above, and the upper cover and the die body annulus it
Between there are the gap of opening upwards, be used for injecting glue;
The lower cover is embedded into the lower tapered segment of the die body annulus from down, and the lower cover and the die body annulus it
Between there are the gap that Open Side Down, be used for injecting glue.
Preferably, the gap between the upper cover and the die body annulus is wedge-shaped crevice;And/or
Gap between the lower cover and the die body annulus is wedge-shaped crevice.
Preferably, the upper surface of the upper cover is flushed with the top edge of the die body annulus;
The lower surface of the lower cover is flushed with the lower edge of the die body annulus.
Preferably, the lower surface of the upper cover is intersected and vertical with the inner surface of the die body annulus;
The upper surface of the lower cover is intersected and vertical with the inner surface of the die body annulus.
The present invention also provides a kind of glue injection methods of Water ball comprising following steps:
S11: die body annulus and upper cover are heated to the first preset temperature and keep the first preset time or more;
S12: the upper tapered segment that the upper cover is embedded into the die body annulus from top to bottom immediately is taken out, then toward institute
Injecting glue in the gap between upper cover and the die body annulus is stated, lower cover is not pasted also at this time, is unlimited, this position is heated,
So that the inside cavity temperature of die body annulus is more than containment portion temperature, until glue parches;
S13: it upwards, is heated to second with lower cover by the lower part overturning that will paste the die body annulus of the upper cover
Preset temperature simultaneously keeps the second preset time or more;
S14: the lower tapered segment that the lower cover is embedded into the die body annulus from top to bottom immediately is taken out, then toward institute
Injecting glue in the gap between lower cover and the die body annulus is stated, keeping the inside cavity temperature of die body annulus is more than containment portion temperature
Degree, until glue parches.
Preferably, the gap between the upper cover and the die body annulus is wedge-shaped crevice;And/or
Gap between the lower cover and the die body annulus is wedge-shaped crevice.
Preferably, the upper cover to be embedded into the upper tapered segment of the die body annulus from top to bottom in the step S12
Afterwards, so that the upper surface of the upper cover is flushed with the top edge of the die body annulus;
After the lower cover is embedded into the upper tapered segment of the die body annulus from top to bottom in the step S14, so that
The lower surface of the lower cover is flushed with the lower edge of the die body annulus.
Preferably, second preset temperature is greater than first preset temperature.
Preferably, first preset temperature is any temperature between 24 °~27 °;
Second preset temperature is any temperature between 29 °~32 °.
During injecting glue, in the glue in the gap can not bubbles, such as contain bubble, by bubble removal, and
Guarantee that glue is higher by 1~2mm of edge.
Compared to the prior art, the invention has the following advantages that
(1) Water ball structure of the invention and injecting glue and method of attaching, structure setting is reasonable, facilitates injecting glue, be not easy containing
Bubble is not easy to produce crackle, can guarantee injecting glue quality, improves product quality, and product qualification rate is high;
(2) Water ball structure of the invention and glue injection method, between upper cover and die body annulus and lower cover and die body annulus
Between gap be wedge-shaped (V-type) gap, such glue is not easy containing bubble, further when flowing into wedge-shaped (V-type) gap
Improve injecting glue quality;
(3) Water ball structure of the invention and glue injection method add glued upper and lower covers and annulus before injecting glue
Hot a period of time simultaneously keeps the temperature, in order to guarantee that condition is consistent with environment when injecting glue, flows convenient for glue along gap, and
It will be free from bubble, will not be cracked after dry and hard, be one of the key element for guaranteeing sticking Quality;
(4) Water ball structure of the invention and glue injection method have temperature difference until glue inside and outside holding during injecting glue
Dry and hard, maximum benefit is exactly that the glue of temperature eminence is dry and hard at first, i.e., dry and hard is to extend from inside to outside, not due to temperature difference
Big glue it is dry and hard with shrink slowly, will not crack and bubble;Only specific surface is high after dry and hard and contraction for the glue of protrusion
0.4~0.8mm or so out, that is, the surplus for needing to reject are few;The main points are to guarantee the most critical place of sticking Quality.
Detailed description of the invention
Embodiments of the present invention are described further with reference to the accompanying drawing:
Fig. 1 is the decomposition diagram of the Water ball structure of one embodiment of the invention;
Fig. 2 is the flow chart of the glue injection method of the Water ball of one embodiment of the invention;
Label declaration: 1- die body annulus, 2- upper cover, 3- lower cover, the inclined-plane 4-, 5- mill step.
Specific embodiment
The present invention is described in detail combined with specific embodiments below.Following embodiment will be helpful to the technology of this field
Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that the ordinary skill of this field
For personnel, without departing from the inventive concept of the premise, various modifications and improvements can be made.These belong to the present invention
Protection scope.
In conjunction with Fig. 1, the section Example of Water ball structure of the invention is described in detail, as shown in Figure 1, it is wrapped
It includes: die body annulus 1, upper cover 2 and lower cover 3, wherein
Main body of the die body annulus 1 as entire Water ball, is among it cavity, the die body annulus 1 upper end,
The upper cover junction is provided with upper tapered segment, is provided in the lower end of the die body annulus 1, with the lower cover junction
Lower tapered segment.
Specifically, the upper cover 2 is embedded into the upper tapered segment of the die body annulus 1 from above, and the upper cover 2 with it is described
There are the gaps of opening upwards between die body annulus 1, are used for injecting glue;The lower cover 3 is embedded under the die body annulus 1 from down
Tapered segment, and there are the gaps that Open Side Down between the lower cover 3 and the die body annulus 1, are used for injecting glue.
In section Example of the present invention, the side of upper cover 2 is circular conical surface 4 (2~3 ° of coning angle), die body annulus 4 it is upper
The inside of tapered segment is that milling step 5 forms therebetween wedge-shaped crevice, the wedge-shaped crevice after upper cover 2 is embedded in die body annulus 1
4~6 ° of angle between, the edge of lower cover 3 is also the conical surface 4 (2~3 ° of coning angle), the inside of the lower tapered segment of die body annulus 4
It also is milling step 5, the wedge-shaped crevice angle between lower cover 3 and die body annulus 1 is the unspecified angle between 4 °~6 °, is formed in this way
Post-processing amount is few, while can be adhered the two together with less glue using wedge-like opening.
The upper surface of upper cover 2 is flushed with the top edge of die body annulus 1, and the interior table of the lower surface of upper cover 2 and die body annulus 1
Face intersection and vertical;The lower surface of lower cover 3 is flushed with the lower edge of die body annulus 1, and the upper surface of lower cover 3 and die body annulus 1
Inner surface intersection and vertical, can guarantee that not having glue during injecting glue enters in inner chamber body in this way.
In section Example of the present invention, 1 material of die body annulus can use acrylic material.
For the production of general die body, if only knowing the structure of die body, surely produced that specific technique is not different
Out in accordance with the die body of quality standard because injecting glue quality mainly with flow when injecting glue, current injecting glue spot temperature, glue temperature
Spending and having infused after glue has great relationship with the temperature before dry glue.Wherein, whether injecting glue flow decision can by injecting glue position
Containing the key for generating bubble, it is easy to very much just inside by mucilage sealing, make so that internal gas has enough time overflowing not yet fastly
Contain micro-bubble at adhesive portion, the too slow production efficiency of flow is too low;And injecting glue position, that is, upper and lower covers and annulus body temperature are
Determine whether smoothly one of key, the too high material of temperature are easily deformed glue along its surface flow when injecting glue, influences bonding effect
Fruit, the too low glue of temperature are not easy flow effect production efficiency along surface;Glue temperature is also to influence the key of bonding quality
One, the too high dry and hard speed of glue of temperature is too fast, and glue has not been infused also, and starting point begins to dry and hard, causes first dry and hard at first injecting glue
Afterwards at injecting glue after it is dry and hard, be easy to that die body itself is caused to deform;Temperature too low-flow is poor, influences to be bonded efficiency;After having infused glue
The environment temperature and the temperature difference inside and outside cavity of this period of time until dry glue determine the dry glue process of glue
It is dry glue (i.e. from inner surface to outside) or outside in dry glue inside-out.The process of dry glue is easy to make glue outside in
The micro-bubble row that water is precipitated during dry and hard does not come out, and causes die body bonding site after dry glue to contain bubble, influences die body
Quality.Otherwise bonding site bubble is easily drained, and without any quality problem after dry glue, while environment temperature is too low influences dry and hard speed
Degree.Therefore injection process becomes the key for influencing die body quality.
In conjunction with Fig. 2, the section Example of the glue injection method of Water ball of the invention is described in detail, flow chart is such as
Shown in Fig. 2 comprising following steps:
S11: die body annulus and upper cover are heated to 30 ° and are kept for 20 minutes or more;
S12: the upper tapered segment that upper cover is embedded into die body annulus from top to bottom immediately is taken out, so that the upper surface of upper cover
It is flushed with the top edge of die body annulus;Then injecting glue in the wedge-shaped crevice between upper cover and die body annulus. while injecting glue
So that gum-injecting port is uniformly moved along wedge-shaped crevice, lower cover is not pasted also at this time, is unlimited, and is added to this open position
Temperature keeps this kind of state until glue parches so that the inside cavity temperature of die body annulus is more than containment portion temperature;
S13: it upwards, is heated to 30 ° with lower cover and keeps 20 by the lower part overturning that will paste the die body annulus of upper cover
Minute or more;
S14: the lower tapered segment that lower cover is embedded into die body annulus from top to bottom immediately is taken out, so that the outer surface of lower cover
It is flushed with the edge of die body annulus;Then injecting glue in the wedge-shaped crevice between lower cover and die body annulus, makes while injecting glue
It obtains gum-injecting port uniformly to move along wedge-shaped crevice, upper cover has been pasted with die body annulus at this time, is closed, annulus internal temperature
It substantially remains at 30 °, keeping room temperature is 25 °, can be by the acrylic material spiral shell on die body in order to make have temperature difference inside and outside cavity
Bolt unscrewing, thus entrance is put into heated at constant temperature silk, keeps die body inside cavity temperature more than 5 ° of containment portion temperature, keeps this kind
State is until glue parches.
In preferred embodiment, during injecting glue, so that glue is higher by 1~2mm around, in the glue in wedge-shaped crevice not
Bubbles such as contain bubble, can be chosen bubble with needle.
Injection process is described in detail in the above embodiment of the present invention, by current injecting glue spot temperature,
It glue temperature and has infused after glue with the control such as temperature before dry glue, can guarantee bonding site bubble-free flawless, guarantee
Injecting glue quality improves product qualification rate height.
Disclosed herein is merely a preferred embodiment of the present invention, these embodiments are chosen and specifically described to this specification, is
Principle and practical application in order to better explain the present invention is not limitation of the invention.Anyone skilled in the art
The modifications and variations done within the scope of specification should all be fallen in the range of of the invention protect.
Claims (10)
1. a kind of Water ball structure characterized by comprising die body annulus, upper cover and lower cover, wherein
The upper cover is embedded into the upper tapered segment of the die body annulus from above, and stays between the upper cover and the die body annulus
There is the gap of opening upwards, is used for injecting glue;
The lower cover is embedded into the lower tapered segment of the die body annulus from down, and stays between the lower cover and the die body annulus
There is the gap that Open Side Down, is used for injecting glue.
2. Water ball structure according to claim 1, which is characterized in that the seam between the upper cover and the die body annulus
Gap is wedge-shaped crevice;And/or
Gap between the lower cover and the die body annulus is wedge-shaped crevice.
3. Water ball structure according to claim 1, which is characterized in that the upper surface of the upper cover and the die body annulus
Top edge flush;
The lower surface of the lower cover is flushed with the lower edge of the die body annulus.
4. Water ball structure according to any one of claims 1 to 3, which is characterized in that the lower surface of the upper cover and institute
State the inner surface intersection of die body annulus and vertical;
The upper surface of the lower cover is intersected and vertical with the inner surface of the die body annulus.
5. a kind of glue injection method of Water ball, which comprises the following steps:
S11: die body annulus and upper cover are heated to the first preset temperature and keep the first preset time or more;
S12: taking out, the upper cover be embedded into the upper tapered segment of the die body annulus from top to bottom immediately, then toward described
Injecting glue in V-type gap between upper cover and the die body annulus, lower cover is not pasted also at this time, is unlimited, and is heated to this position,
So that the inside cavity temperature of die body annulus is more than containment portion temperature, until glue parches;
S13: it upwards, is heated to second with lower cover and preset by the lower part overturning that will paste the die body annulus of the upper cover
Temperature simultaneously keeps the second preset time or more;
S14: taking out and the lower cover be embedded into the lower tapered segment of the die body annulus from top to bottom immediately, then toward under described
Injecting glue in V-type gap between lid and the die body annulus, keeping the inside cavity temperature of die body annulus is more than containment portion temperature
Degree, until glue parches.
6. the glue injection method of Water ball according to claim 5, which is characterized in that the upper cover and the die body annulus it
Between gap be wedge-shaped crevice;And/or
Gap between the lower cover and the die body annulus is wedge-shaped crevice.
7. the glue injection method of Water ball according to claim 5, which is characterized in that by the upper cover in the step S12
After being embedded into the upper tapered segment of the die body annulus from top to bottom, so that the upper surface of the upper cover and the die body annulus
Top edge flushes;
After the lower cover is embedded into the upper tapered segment of the die body annulus from top to bottom in the step S14, so that described
The lower surface of lower cover is flushed with the lower edge of the die body annulus.
8. the glue injection method of Water ball according to claim 4, which is characterized in that second preset temperature is greater than described
First preset temperature.
9. the glue injection method of Water ball according to claim 8, which is characterized in that first preset temperature be 24 °~
Any temperature between 27 °;
Second preset temperature is any temperature between 29 °~32 °.
10. the glue injection method of Water ball according to claim 5, which is characterized in that during injecting glue, in the gap
Glue in not bubbles, such as contain bubble, by bubble removal, and guarantee that glue is higher by 1~2mm of edge.
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CN201811176149.XA CN109124671A (en) | 2018-10-10 | 2018-10-10 | A kind of Water ball structure and glue injection method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111397004A (en) * | 2020-04-17 | 2020-07-10 | 宁波奥克斯电气股份有限公司 | Water pan of outdoor unit of air conditioner and production method |
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CN111397004A (en) * | 2020-04-17 | 2020-07-10 | 宁波奥克斯电气股份有限公司 | Water pan of outdoor unit of air conditioner and production method |
CN111397004B (en) * | 2020-04-17 | 2024-02-09 | 宁波奥克斯电气股份有限公司 | Water pan of air conditioner outdoor unit and production method |
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