Comprehensive treatment device and method for mussels before eating
Technical Field
The invention relates to the technical field of shellfish treatment equipment, in particular to a comprehensive mussel treatment device and method with high treatment efficiency and good treatment effect before eating.
Background
Mussels are commonly called as rainbow in the northern China and green in the southern China, and dried products are called as mussels, which are one of famous marine food, are rich in nutrition, delicious in taste, high in protein content and called as eggs in the sea. Mussels are an important variety in the shellfish culture industry, are cultured in many regions of the world, and are produced in large quantities.
At present, mussel treatment is mostly carried out by adopting manual treatment, so that the treatment efficiency is low, the labor intensity is high, and the treatment effect is poor.
Disclosure of Invention
The invention aims to overcome the defects of low treatment efficiency, high labor intensity and poor treatment effect of a mussel treatment method in the prior art, and provides a comprehensive treatment device and method for mussels before eating, which have high treatment efficiency and good treatment effect
In order to achieve the purpose, the invention adopts the following technical scheme:
a comprehensive mussel treatment device before eating comprises a rectangular operating platform, a plurality of support columns for supporting the operating platform, a container for soaking mussels, M rows of mussel limiting holes matched with the shapes of the mussels and arranged on the operating platform, M mussel pressure rods arranged on the upper surface of the operating platform, at least one support rod penetrating through the lower part of each row of mussel limiting holes, an upper hair brush arranged on the operating platform and used for brushing an upper shell of the mussels and a lower hair brush arranged on the operating platform and used for brushing a lower shell of the mussels, wherein M is larger than 2; the automatic mussel drying machine is characterized in that a front guide rail and a rear guide rail are respectively arranged on the front side surface and the rear side surface of the operating table, an upper hairbrush and a lower hairbrush are respectively in sliding connection with the front guide rail and the rear guide rail, a flow guide cavity is arranged in the upper hairbrush, a drain hole is arranged on the upper hairbrush, the flow guide cavity is connected with a water inlet pipe, a first electromagnetic valve is arranged on the water inlet pipe, each mussel pressure rod and each support rod transversely extend, the automatic mussel drying machine further comprises a reciprocating motor arranged on the operating table, a rotating shaft of the; a mussel guide structure made of soft materials is arranged between the operating platform and the container, the container is connected with the water through pipe, a second electromagnetic valve is arranged on the water through pipe, and the controller is electrically connected with the first electromagnetic valve, the second electromagnetic valve, the reciprocating motor and the alarm respectively.
The container is used for soaking the mussels, so that the mussels can spit out the silt in the shell conveniently; the mussel limiting hole, the mussel pressure rod and the support rod can stably fix the mussel, and then the upper shell and the lower shell of the mussel are scrubbed by the upper brush and the lower brush, so that the mussel is immobile, the scrubbing force of the upper brush and the lower brush is more stable, and soil and other attachments on the mussel are easier to be brushed off; meanwhile, water can be discharged from the drainage holes, soil and other attachments are taken away, and the water flows out of the mussel limiting holes; after a batch of mussels is treated, the next batch of mussels can be treated again, the invention is convenient for treating a large number of mussels in a centralized time, the labor intensity is effectively reduced, and the treatment efficiency and the treatment effect are improved.
Preferably, a guide channel surrounding the mussel limiting hole is arranged in the operating platform close to each mussel limiting hole, and a left retractor, a right retractor, a first cutter and a second cutter are arranged in the guide channel; the left coiler and the right coiler are respectively connected with a first cutter and a second cutter through ropes, and the first cutter and the second cutter are respectively in sliding connection with the side wall opposite to the guide channel through a plurality of sliding blocks; the cutter heads at the front parts of the first cutter and the second cutter extend out of the opening in the side wall of the guide channel and are in pressing contact with the edge of the mussel shell; the controller is respectively electrically connected with the left retractor and the right retractor.
Mussel byssus are very tough and are usually cut off manually, so that the labor intensity is high and the working efficiency is low; after the mussel brushing treatment is completed, the first cutter and the second cutter are used for moving left and right along the front edge and the rear edge of the mussel for multiple times respectively, so that byssus can be accurately cut no matter where the byssus is located, the mussel treatment efficiency is further improved, and the treatment effect is improved.
Preferably, the first cutter comprises a guide cylinder and a spring arranged in the guide cylinder, the upper part of the cutter head extends into the guide cylinder, a convex ring is arranged on the cutter head, the convex ring is in sliding connection with the inner wall of the guide cylinder, and a baffle ring is arranged at the lower end of the guide cylinder; the structure of the second cutter is the same as that of the first cutter.
Due to the arrangement of the structures of the second cutter and the first cutter, the cutter heads of the second cutter and the first cutter can be always in pressing contact with the edge of the mussel, so that byssus can be effectively cut off.
Preferably, the container is bowl-shaped, the container is connected with the upright post, a vertical chute is arranged on the ground, a hydraulic oil cylinder is arranged in the vertical chute, a telescopic rod of the hydraulic oil cylinder is connected with the lower end of the upright post, the side surface of the upright post is in sliding connection with the vertical chute through a plurality of sliding blocks, and the hydraulic oil cylinder is electrically connected with the controller; the container upper portion is equipped with the opening, mussel guide structure is for locating the elastic guide area between opening and the operation platform left edge, and elastic guide area both sides all are equipped with the separation blade.
Preferably, the operating table is provided with M transversely extending grooves for accommodating the mussel pressing rods, and each groove is provided with a plurality of elastic protrusions for tightly squeezing the mussel pressing rods.
A method of a comprehensive treatment device for mussels before eating comprises the following steps:
(6-1) an operator adds water into the container by using the tool, puts a certain amount of mussels into the container, and puts a small amount of salt into the water, after the standing time T1, the controller controls the second electromagnetic valve to be opened to put out the water in the container, and a filter screen is arranged at the connecting part of the vent pipe and the container;
(6-2) sliding the mussels in the container onto an operation table along the mussel guide structure by using a tool, horizontally pushing the mussels by using the tool to enable one mussel to enter each limit hole, and collecting redundant mussels into the container;
(6-3) compressing the mussels in each row of limiting holes by using mussel pressure rods by an operator to enable two shells of each mussel to be in a vertically matched state;
(6-4) the controller controls the electromagnetic valve to be opened and controls the reciprocating motor to work; an operator manually pushes and pulls the upper hairbrush, water flows out from each drain hole, and the upper hairbrush and water flow brush the upper shell of each mussel together; meanwhile, the reciprocating motor drives the lower brush to brush the lower shell of each mussel in a reciprocating manner;
(6-5) the controller is internally provided with the working time T2 of the reciprocating motor, when the working time of the reciprocating motor is more than T2, the controller controls the electromagnetic valve to be closed, the reciprocating motor stops working, the alarm gives an alarm, and an operator stops pushing and pulling the upper hairbrush;
(6-6) the operator pulls up the mussel pressure rods and collects the treated mussels.
Preferably, a guide channel surrounding the mussel limiting hole is arranged in the operating platform close to each mussel limiting hole, and a left retractor, a right retractor, a first cutter and a second cutter are arranged in the guide channel; the left coiler and the right coiler are respectively connected with a first cutter and a second cutter through ropes, and the first cutter and the second cutter are respectively in sliding connection with the side wall opposite to the guide channel through a plurality of sliding blocks; the cutter heads at the front parts of the first cutter and the second cutter extend out of the opening in the side wall of the guide channel and are in pressing contact with the edge of the mussel shell; the controller is electrically connected with the left retractor and the right retractor respectively; the following steps are also included between the steps (6-4) and (6-5):
the alternating take-up of the left coiler in every direction passageway and the right coiler of controller control is N times, makes first cutter and second cutter left and right reciprocating motion, makes first cutter or second cutter cut off the byssus of mussel, and the byssus that cuts off falls out from the spacing hole of mussel, and the ware stop work is rolled up to left coiler and right coiler in controller control.
Preferably, the container is bowl-shaped, the container is connected with the upright post, the ground is provided with a vertical chute, a hydraulic oil cylinder is arranged in the vertical chute, a telescopic rod of the hydraulic oil cylinder is connected with the lower end of the upright post, the side surface of the upright post is in sliding connection with the vertical chute through a plurality of sliding blocks, and the hydraulic oil cylinder is electrically connected with the controller; an opening is formed in the upper portion of the container, the mussel guide structure is an elastic guide belt arranged between the opening and the left edge of the operating platform, and blocking pieces are arranged on two sides of the elastic guide belt; the method is characterized in that an operator adds water into a container by using a tool, puts a certain amount of mussels into the container, and reduces a small amount of salt into the water, and after a rest time T1, a controller controls a second electromagnetic valve to be opened, so that the water in the container is replaced by:
the controller control hydraulic cylinder drives the stand and descends, makes the height that the container was located the same with the height that operation platform was located, and the operator utilizes the instrument to add water to the container, puts a certain amount of mussel into the container to the aquatic is few salt, behind quiescent time T1, controller control hydraulic cylinder drives the stand and rises, makes the height that the container was located be higher than the height that operation platform was located, and controller control second solenoid valve is opened, discharges the water in the container.
Therefore, the invention has the following beneficial effects: the processing method is convenient for processing a large number of mussels in a centralized time, effectively reduces the labor intensity, and improves the processing efficiency and the processing effect.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of a configuration of the mussel spacing hole, the guide channel, the left retractor, the right retractor, the first cutter and the second cutter of the invention;
FIG. 3 is a cross-sectional view of a first cutting blade of the present invention;
fig. 4 is a functional block diagram of the present invention.
In the figure: the automatic mussel cutting machine comprises an operating table 1, a mussel limiting hole 2, a mussel pressing rod 3, an upper hairbrush 4, a lower hairbrush 5, a front guide rail 6, a first electromagnetic valve 7, a reciprocating motor 8, a controller 9, a guide channel 10, an alarm 11, a left coiler 101, a right coiler 102, a first cutter 103, a second cutter 104, a rope 105, a support column 201, a container 202, a mussel guide structure 203, a water pipe 204, a second electromagnetic valve 205, a stand column 206, a hydraulic oil cylinder 207, a cutter head 1031, a guide cylinder 1032, a spring 1033, a convex ring 10311 and a retaining ring 1034.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
Example 1
The embodiment shown in fig. 1 is a comprehensive mussel treatment device before eating, which comprises a rectangular operating table 1, 4 support columns 201 for supporting the operating table, a container 202 for soaking mussels, M rows of mussel limiting holes 2 matched with the shapes of the mussels and arranged on the operating table, 4 mussel pressure rods 3 arranged on the upper surface of the operating table, 2 support rods passing through the lower parts of the mussel limiting holes of each row, upper brushes 4 arranged on the operating table for brushing the upper shell of the mussels and lower brushes 5 arranged on the lower shell of the mussels; be equipped with front rail 6 and back rail on the leading flank of operation panel and the trailing flank respectively, go up the brush and down the brush respectively with front rail and back rail sliding connection, upward be equipped with the water conservancy diversion chamber in the brush, upward be equipped with the wash port on the brush, water conservancy diversion chamber and water piping connection, be equipped with solenoid valve 7 on the inlet tube, each mussel depression bar and the equal lateral extension of bracing piece, still including locating reciprocating motor 8 on the operation panel, reciprocating motor's pivot and gear connection, the gear passes through the chain and is connected with lower brush, be equipped with the mussel guide structure 203 that soft materials made between operation panel and the container, the container is connected with water service pipe 204, be equipped with second solenoid valve 205 on the water service pipe.
The operating table is provided with 4 transversely extending grooves for accommodating the mussel pressing rods, and each groove is internally provided with a plurality of elastic bulges for tightly squeezing the mussel pressing rods.
As shown in fig. 4, the controller 9 is electrically connected to the first solenoid valve, the second solenoid valve, the reciprocating motor, and the alarm 11, respectively.
A method of a comprehensive treatment device for mussels before eating comprises the following steps:
(6-1) adding water into the container by using the tool, putting a certain amount of mussels into the container, reducing a small amount of salt into the water, standing for 1 hour, controlling a second electromagnetic valve to be opened by a controller, discharging the water in the container, and arranging a filter screen at the connecting part of the vent pipe and the container;
(6-2) sliding the mussels in the container onto an operation table along the mussel guide structure by using a tool, horizontally pushing the mussels by using the tool to enable one mussel to enter each limit hole, and collecting redundant mussels into the container;
(6-3) compressing the mussels in each row of limiting holes by using mussel pressure rods by an operator to enable two shells of each mussel to be in a vertically matched state;
(6-4) the controller controls the electromagnetic valve to be opened and controls the reciprocating motor to work; an operator manually pushes and pulls the upper hairbrush, water flows out from each drain hole, and the upper hairbrush and water flow brush the upper shell of each mussel together; meanwhile, the reciprocating motor drives the lower brush to brush the lower shell of each mussel in a reciprocating manner;
(6-5) the controller is internally provided with the working time T =1.5 minutes of the reciprocating motor, when the working time of the reciprocating motor is more than 1.5 minutes, the controller controls the electromagnetic valve to be closed, the reciprocating motor stops working, the alarm gives an alarm, and an operator stops pushing and pulling the upper hairbrush;
(6-6) the operator pulls up the mussel pressure rods and collects the treated mussels.
Example 2
Embodiment 2 includes all the structure and method parts of embodiment 1, as shown in fig. 2, a guide channel 10 surrounding the mussel-restricted hole is arranged in the operating table of embodiment 2 near each mussel-restricted hole, and a left retractor 101, a right retractor 102, a first cutting knife 103 and a second cutting knife 104 are arranged in the guide channel; the left retractor and the right retractor are respectively connected with a first cutter and a second cutter through ropes 105, and the first cutter and the second cutter are respectively in sliding connection with the opposite side walls of the guide channel through a plurality of sliding blocks; the cutter heads at the front parts of the first cutter and the second cutter extend out of the opening in the side wall of the guide channel and are in pressing contact with the edge of the mussel shell;
as shown in fig. 3, the first cutter comprises a guide cylinder 1032 and a spring 1033 arranged in the guide cylinder, the upper part of the cutter head extends into the guide cylinder, a convex ring 10311 is arranged on the cutter head, the convex ring is connected with the inner wall of the guide cylinder in a sliding way, and a baffle ring 1034 is arranged at the lower end of the guide cylinder; the structure of the second cutter is the same as that of the first cutter. As shown in fig. 4, the controller is electrically connected to the left retractor and the right retractor, respectively.
The following steps are also included between the steps (6-4) and (6-5):
the alternating take-up 4 times of left coiler and right coiler in every direction passageway of controller control, wherein, left coiler and right coiler are taut 2 times respectively, make first cutter and second cutter left and right reciprocating motion, make first cutter or second cutter cut off the byssus of mussel, and the byssus that cuts off falls out from the spacing hole of mussel, and the ware stop work is received to left coiler of controller control and right coiler.
Example 3
Embodiment 3 includes all the structure and method parts of embodiment 1, as shown in fig. 1, the container is bowl-shaped, the container is connected with an upright post 206, a vertical chute is arranged on the ground, a hydraulic cylinder 207 is arranged in the vertical chute, a telescopic rod of the hydraulic cylinder is connected with the lower end of the upright post, the side surface of the upright post is connected with the vertical chute in a sliding way through 3 sliding blocks, as shown in fig. 4, the hydraulic cylinder is electrically connected with a controller; the container upper portion is equipped with the opening, and mussel guide structure is for locating the elastic guide area between opening and the operation platform left edge, and elastic guide area both sides all are equipped with the separation blade.
The operator utilizes the instrument to add water to the container, puts a certain amount of mussel into the container to a small amount of salt is put to the aquatic, and after 1 hour of quiescence, the controller control second solenoid valve is opened, and the water in the container is discharged and is replaced:
the controller control hydraulic cylinder drives the stand and descends, makes the height that the container was located the same with the height that operation platform was located, and the operator utilizes the instrument to add water to the container, puts a certain amount of mussel into the container to the aquatic is few salt, and after 1 hour of static, controller control hydraulic cylinder drives the stand and rises, makes the height that the container was located be higher than the height that operation platform was located, and controller control second solenoid valve is opened, puts out the water in the container.
It should be understood that this example is for illustrative purposes only and is not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.