CN109119230A - Power transformer structure - Google Patents
Power transformer structure Download PDFInfo
- Publication number
- CN109119230A CN109119230A CN201811148079.7A CN201811148079A CN109119230A CN 109119230 A CN109119230 A CN 109119230A CN 201811148079 A CN201811148079 A CN 201811148079A CN 109119230 A CN109119230 A CN 109119230A
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- CN
- China
- Prior art keywords
- transformer
- transformer plate
- hole
- plate
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2847—Sheets; Strips
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/263—Fastening parts of the core together
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/266—Fastening or mounting the core on casing or support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/323—Insulation between winding turns, between winding layers
Abstract
A kind of power transformer structure, power transformer structure includes: the shape and the identical transformer plate of structure that multi-disc has central through hole, wherein, it is laminated after first group of transformer plate edge alignment, be laminated after the alignment of second group of transformer plate edge, by second group of transformer plate be put into first group of transformer plate mirror surface it is symmetrical after be laminated again with first group of transformer plate；Multi-disc has the insulation spacer of central through hole, a piece of insulation spacer is inserted between any two panels transformer plate, the through-hole of insulation spacer and the through-hole of transformer plate are corresponding, the edge of insulation spacer without departing from transformer plate edge so that transformer plate and insulation spacer form transformer plate structure；The identical magnetic core of a pair of of planform, a part of magnetic core shape is rendered as concave, it is a protrusion among recess, two magnetic cores are relatively clasped into transformer plate structure, the protrusion of magnetic core is just embedded in the through-hole of the transformer plate structure formed by transformer plate through-hole and insulation spacer through-hole.
Description
Technical field
The invention belongs to power technique fields, in particular to a kind of power transformer structure.
Background technique
In the design of existing power supply, it is possible to need for transformer to be integrated on pcb board, to realize transformation, unsteady flow
Or the functions such as pressure stabilizing.Since transformer is one of essential device, manufacturing process and cost are must in power supply design
Need emphasis consider factor.
Existing power transformer structure uses the mode of enameled wire more, is wanted according to specific transformer function and type selecting
It asks to produce coiling.The mode of this enameled wire, that there are manufactured parts is more, needs spooling equipment, increases human cost, production effect
The problems such as rate is low.
Moreover, needing mostly after transformer production and PCB carrying out welding and completes the functions such as voltage, current transformation.
Since enameled wire is that soft structure needs to increase the structures such as line nose, intermediate transit terminal when welding with PCB.This
Kind welding manner, increases the production cost of entire transformer.
Summary of the invention
The present invention provides a kind of power transformer structures, it is therefore intended that solves existing transformer device structure when assembling production
The problem of higher cost.
One of the embodiment of the present invention, a kind of power transformer structure, the power transformer structure include:
Multi-disc has the shape and the identical transformer plate of structure of central through hole, wherein first group of transformer plate edge pair
Stacking after neat is laminated after second group of transformer plate edge alignment, second group of transformer plate is put into and first group of transformer plate mirror
It is laminated again with first group of transformer plate after face is symmetrical；
Multi-disc has the insulation spacer of central through hole, is inserted into a piece of insulation spacer between any two panels transformer plate, absolutely
The through-hole of edge gasket and the through-hole of transformer plate are corresponding, the edge of insulation spacer without departing from transformer plate edge so that becoming
Depressor piece and insulation spacer form transformer plate structure；
The identical magnetic core of a pair of of planform, it is one among recess that a part of magnetic core shape, which is rendered as concave,
Two magnetic cores are relatively clasped transformer plate structure by a protrusion, and the protrusion of magnetic core is just embedded in by transformer plate through-hole and absolutely
In the through-hole for the transformer plate structure that edge shim through bore is formed.
The transformer plate has connection end, has multiple through-holes on connection end, so that after transformer plate stacking
The connection end of the transformer plate structure of formation forms multiple screw holes, plus the same briquetting with screw hole on screw hole, uses
Screw passes through the screw hole that briquetting connects end with transformer plate structure, is subsequently passed through the screw hole of pcb board, transformer plate structure is consolidated
It is scheduled on pcb board, there is on corresponding position same screw hole on pcb board.
It is equipped with welding hole in the other end relative to connection end of the transformer plate, between welding hole and connection end
It is the central through hole of transformer plate,
After transformer plate is laminated and to form transformer plate structure, transformer plate structure is also just provided with welding connecting hole, uses
Copper post passes through the welding connecting hole, is welded with scolding tin.
The shape of the transformer plate is left and right asymmetric body, the right side of the right side likeness in form Ω of transformer plate, transformation
The left side of device piece is similar to the left side of oblique shovel face.
Power transformer structure of the invention compared with prior art, has the advantages that
1, composed part is mold members, and machine adds part and universal standard part, convenient for producing in enormous quantities, has production effect
The advantages that rate is high, and precision is high, and versatility is good, at low cost.
2, it is designed due to simplifying structure, reduces number of parts, thus assembling flow path is simpler, used device, manpower
Deng less, therefore, structure space service efficiency optimized, reduce the cost of transformer.
3, the structure design of transformer plate of the invention, due to being identical structure in primary and secondary side, becoming
During the specific type selecting of depressor, only actual transformer the piece number need to be carried out according to actual function needs (mainly turn ratio number)
Amount adjustment, therefore, flexible and flexibility is higher.
4, in transmission high-current circuit, since electric current is very big, reducing contact impedance becomes reduction calorific value emphasis
The factor of consideration, using screw and briquetting mutually matched structure design, as far as possible reduction contact impedance in the present invention, thus
Product fever is reduced, product efficiency is improved.
5, the transformer plate in the present invention is that electric conductivity is very high, the extraordinary red copper material of flexibility, according to reality
It needs after being superimposed multi-layer transformer piece (mainly turn ratio number), when transformer and pcb board assemble, very due to it
Softness therefore, there is no need to additional mold and carry out bending again.
Detailed description of the invention
The following detailed description is read with reference to the accompanying drawings, above-mentioned and other mesh of exemplary embodiment of the invention
, feature and advantage will become prone to understand.In the accompanying drawings, if showing by way of example rather than limitation of the invention
Dry embodiment, in which:
Fig. 1 is power transformer structural schematic diagram in the embodiment of the present invention.
Fig. 2 is power transformer structure assembling schematic diagram in the embodiment of the present invention.
Fig. 3 is the A-A the schematic diagram of the section structure of power transformer structure in the embodiment of the present invention.
Fig. 4 is the symmetrical assembling schematic diagram of transformer plate in the embodiment of the present invention.
Fig. 5 is that schematic diagram is laminated in transformer plate in the embodiment of the present invention.
Fig. 6 is insulation spacer assembling schematic diagram in the embodiment of the present invention.
Fig. 7 is transformer plate schematic diagram in the embodiment of the present invention.
Fig. 8 is briquetting schematic diagram in the embodiment of the present invention.
Wherein, 1 --- magnetic core, 2 --- transformer plate, 3 --- briquetting, 4 --- pcb board, 5 --- copper post, 6 --- insulation
Gasket, 7 --- screw.
Specific embodiment
According to one or more embodiment, as depicted in figs. 1 and 2, a kind of power transformer structure includes magnetic core 1, is become
Depressor piece 2, briquetting 3, pcb board 4, copper post 5, insulation spacer 6 resistant to high temperature, screw 7.Wherein,
In the shape and the identical transformer plate of structure that multi-disc has central through hole, there is first group of transformer plate edge pair
Stacking after neat is laminated after having second group of transformer plate edge alignment, second group of transformer plate is put into and first group of transformer plate
It is laminated again with first group of transformer plate after mirror surface is symmetrical.As shown in Figures 4 and 5.
Multi-disc has the insulation spacer of central through hole, is inserted into a piece of insulation spacer between any two panels transformer plate, absolutely
The through-hole of edge gasket and the through-hole of transformer plate are corresponding, the edge of insulation spacer without departing from transformer plate edge so that becoming
Depressor piece and insulation spacer form transformer plate structure.As shown in Figure 6.
The identical magnetic core of a pair of of planform, it is one among recess that a part of magnetic core shape, which is rendered as concave,
Two magnetic cores are relatively clasped transformer plate structure by a protrusion, and the protrusion of magnetic core is just embedded in by transformer plate through-hole and absolutely
In the through-hole for the transformer plate structure that edge shim through bore is formed.
According to one or more embodiment, the transformer plate has connection end, has on connection end multiple
Through-hole adds on screw hole so that the connection end of the transformer plate structure formed after transformer plate stacking forms multiple screw holes
The same briquetting with screw hole, is connected the screw hole of end with transformer plate structure across briquetting using screw, is subsequently passed through pcb board
Screw hole, transformer plate structure is fixed on pcb board, on pcb board on corresponding position have same screw hole.Such as figure
Shown in 2 and Fig. 8.
According to one or more embodiment, welding is equipped in the other end relative to connection end of the transformer plate
Hole is the central through hole of transformer plate between welding hole and connection end.After transformer plate is laminated and to form transformer plate structure,
Transformer plate structure is also just provided with welding connecting hole, passes through the welding connecting hole using copper post, is welded with scolding tin.As shown in Figure 2.
According to one or more embodiment, as shown in Figure 7.The shape of the transformer plate is left and right asymmetric body, is become
The right side of the right side likeness in form Ω of depressor piece, the left side of transformer plate is similar to the left side of oblique shovel face.
According to one or more embodiment, it is illustrated in figure 4 the transformer plate assembling of power transformer structure of the present invention
With the structural schematic diagram of discrete state.According to the actual requirements of type selecting of transformer, transformer plate is staggeredly symmetrically put as shown in Figure 4
It sets, then further according to actual transformer turns ratio number, transformer plate superposition is placed final as shown in figure 5, then in such as Fig. 5 institute
A piece of high-temperature insulation gasket is placed among the every layer of transformer plate shown.Finally as shown in fig. 6, then starting to assemble with magnetic core,
Then by copper post according to actual circuit require be put into assembling after transformer plate Kong Zhongyong scolding tin welding complete, then with PCB
Plate starts to assemble, and screw and briquetting are fixed.Since this novel power supply transformer device structure is simple, transformer plate uses red copper
Material, the very soft conductivity of material is very high, and therefore, reducing conduction impedance reduces calorific value, there is briquetting when connecting with pcb board
With screw is fixed simultaneously reduces contact impedance as far as possible and reduce calorific value, very to the improved efficiency of pcb board and entire product
It is beneficial.
It is worth noting that although foregoing teachings are by reference to several essences that detailed description of the preferred embodimentsthe present invention has been described creates
Mind and principle, it should be appreciated that, the invention is not limited to the specific embodiments disclosed, the division also unawareness to various aspects
Taste these aspect in feature cannot combine, it is this divide merely to statement convenience.The present invention is directed to cover appended power
Included various modifications and equivalent arrangements in the spirit and scope that benefit requires.
Claims (4)
1. a kind of power transformer structure, which is characterized in that the power transformer structure includes:
Multi-disc has the shape and the identical transformer plate of structure of central through hole, wherein after first group of transformer plate edge alignment
Stacking is laminated after second group of transformer plate edge alignment, second group of transformer plate is put into and first group of transformer plate mirror surface pair
It is laminated again with first group of transformer plate after title；
Multi-disc has the insulation spacer of central through hole, is inserted into a piece of insulation spacer, felt pad between any two panels transformer plate
The through-hole of piece and the through-hole of transformer plate are corresponding, the edge of insulation spacer without departing from transformer plate edge so that transformer
Piece and insulation spacer form transformer plate structure；
The identical magnetic core of a pair of of planform, it is one convex among recess that a part of magnetic core shape, which is rendered as concave,
It rises, two magnetic cores is relatively clasped into transformer plate structure, the protrusion of magnetic core is just embedded in by transformer plate through-hole and felt pad
In the through-hole for the transformer plate structure that piece through-hole is formed.
2. power transformer structure according to claim 1, which is characterized in that the transformer plate has connection end,
There are multiple through-holes on connection end so that the connection end of transformer plate structure formed after transformer plate stacking formed it is more
A screw hole passes through briquetting using screw and connects end with transformer plate structure plus the same briquetting with screw hole on screw hole
Screw hole, be subsequently passed through the screw hole of pcb board, transformer plate structure be fixed on pcb board, in corresponding position on pcb board
It is upper that there is same screw hole.
3. power transformer structure according to claim 1, which is characterized in that in the transformer plate relative to connection
The other end of end is equipped with welding hole, is the central through hole of transformer plate between welding hole and connection end,
After transformer plate is laminated and to form transformer plate structure, transformer plate structure is also just provided with welding connecting hole, using copper post
Across the welding connecting hole, welded with scolding tin.
4. power transformer structure according to claim 1, which is characterized in that the shape of the transformer plate is that left and right is non-
Symmetric body, the right side of the right side likeness in form Ω of transformer plate, the left side of transformer plate is similar to the left side of oblique shovel face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811148079.7A CN109119230A (en) | 2018-09-29 | 2018-09-29 | Power transformer structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811148079.7A CN109119230A (en) | 2018-09-29 | 2018-09-29 | Power transformer structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109119230A true CN109119230A (en) | 2019-01-01 |
Family
ID=64857579
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811148079.7A Pending CN109119230A (en) | 2018-09-29 | 2018-09-29 | Power transformer structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109119230A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112216480A (en) * | 2020-09-08 | 2021-01-12 | 杭州铁城信息科技有限公司 | Transformer iron core fixed knot constructs and on-vehicle machine and DC/DC converter that charges thereof |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6211767B1 (en) * | 1999-05-21 | 2001-04-03 | Rompower Inc. | High power planar transformer |
| US20040257190A1 (en) * | 2001-09-28 | 2004-12-23 | Joachim Peck | Planar transformer comprising plug-in secondary windings |
| US20140232506A1 (en) * | 2012-01-05 | 2014-08-21 | Chang-Yu Pan | Building-block-combined-type high power transformer |
| CN206546763U (en) * | 2017-03-02 | 2017-10-10 | 深圳市鸿泰达实业有限公司 | A kind of vehicular high-power flat-plate transformer |
| CN206961648U (en) * | 2017-06-29 | 2018-02-02 | 深圳市博多电子有限公司 | A kind of novel flat horizontal line is vertical around transformer |
| CN207381244U (en) * | 2017-10-27 | 2018-05-18 | 广东美信科技股份有限公司 | A kind of flat-plate transformer |
| CN207743030U (en) * | 2017-12-15 | 2018-08-17 | 东莞市昱懋纳米科技有限公司 | Power transformer |
| CN208738007U (en) * | 2018-09-29 | 2019-04-12 | 常州索维尔电子科技有限公司 | Power transformer structure |
-
2018
- 2018-09-29 CN CN201811148079.7A patent/CN109119230A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6211767B1 (en) * | 1999-05-21 | 2001-04-03 | Rompower Inc. | High power planar transformer |
| US20040257190A1 (en) * | 2001-09-28 | 2004-12-23 | Joachim Peck | Planar transformer comprising plug-in secondary windings |
| US20140232506A1 (en) * | 2012-01-05 | 2014-08-21 | Chang-Yu Pan | Building-block-combined-type high power transformer |
| CN206546763U (en) * | 2017-03-02 | 2017-10-10 | 深圳市鸿泰达实业有限公司 | A kind of vehicular high-power flat-plate transformer |
| CN206961648U (en) * | 2017-06-29 | 2018-02-02 | 深圳市博多电子有限公司 | A kind of novel flat horizontal line is vertical around transformer |
| CN207381244U (en) * | 2017-10-27 | 2018-05-18 | 广东美信科技股份有限公司 | A kind of flat-plate transformer |
| CN207743030U (en) * | 2017-12-15 | 2018-08-17 | 东莞市昱懋纳米科技有限公司 | Power transformer |
| CN208738007U (en) * | 2018-09-29 | 2019-04-12 | 常州索维尔电子科技有限公司 | Power transformer structure |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112216480A (en) * | 2020-09-08 | 2021-01-12 | 杭州铁城信息科技有限公司 | Transformer iron core fixed knot constructs and on-vehicle machine and DC/DC converter that charges thereof |
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