CN109114980A - A kind of energy-efficient mineral hot furnace - Google Patents

A kind of energy-efficient mineral hot furnace Download PDF

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Publication number
CN109114980A
CN109114980A CN201811163334.5A CN201811163334A CN109114980A CN 109114980 A CN109114980 A CN 109114980A CN 201811163334 A CN201811163334 A CN 201811163334A CN 109114980 A CN109114980 A CN 109114980A
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CN
China
Prior art keywords
electrode
furnace
furnace body
mineral hot
energy
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Pending
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CN201811163334.5A
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Chinese (zh)
Inventor
唐德顺
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Henan Deyao Energy Polytron Technologies Inc
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Henan Deyao Energy Polytron Technologies Inc
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Priority to CN201811163334.5A priority Critical patent/CN109114980A/en
Publication of CN109114980A publication Critical patent/CN109114980A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00Furnaces of a kind not covered by any preceding group
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D11/00Arrangement of elements for electric heating in or on furnaces
    • F27D11/08Heating by electric discharge, e.g. arc discharge
    • F27D11/10Disposition of electrodes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D13/00Apparatus for preheating charges; Arrangements for preheating charges

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The present invention relates to a kind of energy-efficient mineral hot furnaces.The energy-efficient mineral hot furnace includes furnace body, is provided with feed opening at the top of furnace body, further includes at least one electrode being set on sidewall of the furnace body, and the electrode, which has, protrudes into the intracorporal working end of furnace, and the working end is horizontally disposed.Energy-efficient mineral hot furnace provided by the invention can get out of the way the space above furnace body by the way that electrode is laterally disposed, consequently facilitating the progress of feeding operation, keep adjustment operation and the feeding operation of electrode independent mutually, avoids interfering with each other between two kinds of operations, improve production efficiency and maintenance efficiency.

Description

A kind of energy-efficient mineral hot furnace
Technical field
The invention belongs to mineral hot furnace fields, and in particular to a kind of energy-efficient mineral hot furnace.
Background technique
Mineral hot furnace is the ore reduction furnace of ferroalloy smelting.With this device smelt ferroalloy kind mainly have ferrosilicon, Calcium-silicon, silicomangan, silicochromium etc..The basic procedure of smelting iron alloy in ore roaster is: the furnace charge mixed is packed into In furnace, electrode is embedded in furnace charge, is heated and is melted by the resistance heat that furnace charge generates by electric arc and electric current.Mineral hot furnace Smelt production be continuous highly endothermic process, thus a large amount of energy consumption can be generated, rationally design the structure pair of mineral hot furnace It is energy-saving to play a significant role.
Notification number is that the Chinese patent of CN105987601B discloses a kind of mineral hot furnace, including furnace body, on the bell of furnace body It is inserted with electrode vertically, one end that electrode protrudes into furnace body extends to the bottom of furnace body along the vertical direction, is provided with above furnace body Feeding device is provided with furnace gas export on furnace body, and air inlet, furnace gas export and air inlet are provided on feeding device and passes through mine heat Furnace gas pipeline is connected.The mineral hot furnace preheats the mixture in feeding device by the realization of mineral hot furnace feed channel, improves The UTILIZATION OF VESIDUAL HEAT IN of mineral hot furnace improves capacity usage ratio.Mineral hot furnace needs often to adjust electrode condition and object in process of production Material state, and the charging of existing mineral hot furnace and electrode adjustment operation are extremely inconvenient, and maintenance cycle is long, cause production efficiency and Maintenance efficiency is lower, is not able to satisfy efficient, the continuous production demand of mineral hot furnace.
Summary of the invention
The purpose of the present invention is to provide a kind of energy-efficient mineral hot furnaces, to solve the production efficiency and dimension of existing mineral hot furnace Repair the lower problem of efficiency.
To achieve the above object, the technical solution of energy-efficient mineral hot furnace of the invention is:
A kind of energy-efficient mineral hot furnace, including furnace body, furnace body top are provided with feed opening, further include being set to sidewall of the furnace body On at least one electrode, the electrode, which has, protrudes into the intracorporal working end of furnace, and the working end is horizontally disposed.
Energy-efficient mineral hot furnace provided by the invention can get out of the way the space above furnace body by the way that electrode is laterally disposed, from And it is convenient for the progress of feeding operation, keep the adjustment operation of electrode and feeding operation independent mutually, avoids the phase between two kinds of operations Mutually interference improves production efficiency and maintenance efficiency.
For improve mineral hot furnace production capacity, it is preferred that the section of the furnace body in the horizontal direction be it is rectangular, the two of furnace body It is respectively arranged with first electrode group and second electrode group in a opposing sidewalls, the first electrode group includes in the horizontal direction successively Spaced at least two first electrode, the second electrode group include in the horizontal direction successively spaced at least two Second electrode.As can be seen that electrode can make the structure setting of furnace body more flexible using transversal arrangement, expansion furnace can be facilitated Body structure increases yield.For the heating effect for further increasing electrode, it is preferred that the first electrode and second electrode are successively It is interspersed.
For the heating efficiency for further increasing electrode, the production efficiency of mineral hot furnace is improved, it is preferred that the quantity of the electrode It is circumferentially evenly spaced on for two or more and along furnace body.
From take into account heated by electrodes efficiency and reduce electrode cost aspect, it is preferred that the electrode be self-baking electrode.From Baked electrode can be lost in smelting process, electrode paste can be made constantly to sinter electrode by electrode paste Fluctuation Device, and make Laser heating is realized in the electrode embedment material being fired into.The electrode placed using conventional vertical mode, electrode is in decentralization process In, the decentralization power that roasting electrode can be applied by self gravity and discharging mechanism simultaneously is very easy to because of stress not Cause electrode that hard disconnected or soft disconnected phenomenon occurs, and electrode is horizontally disposed, and electrode is during pressing, mainly by electrode Pressing the thrust that mechanism setting applies pushes electrode to move into furnace body, dramatically electrode can be avoided to be moved through into furnace Unbalance stress phenomenon in journey, thus it is possible to prevente effectively from electrode hard breakage or soft disconnected phenomenon generation.
For convenience of feeding into mineral hot furnace, the utilization efficiency of mineral hot furnace gas is further increased, it is preferred that the furnace body upper end It is provided with furnace gas export;Feeding device is connected on the feed opening, the feeding device includes blending bunker, blending bunker Discharge port is connected with the feed opening, and the air inlet being connected to the furnace gas export on furnace body is provided on blending bunker.Passing through will Electrode is laterally disposed, can get out of the way the space above furnace body, consequently facilitating the arrangement of feeding device, the structure that can simplify mineral hot furnace is set The path of mineral hot furnace gas UTILIZATION OF VESIDUAL HEAT IN is counted and can be reduced, and then reduces heat loss, improves the sensible heat utilization of mineral hot furnace gas.
For the utilization efficiency for further improving mineral hot furnace gas, it is preferred that the furnace body upper end is provided with furnace gas export;Institute It states and is connected with feeding device on feed opening, the feeding device includes blending bunker and surge bin, and the surge bin goes out Material mouth is connected with the feed inlet of the blending bunker, and the air inlet being connected to the furnace gas export on furnace body is provided on surge bin Mouthful, it is additionally provided with burner in surge bin, the burner is connected with the air inlet of surge bin.
When mineral hot furnace raw material contains raw material of wood-charcoal, to avoid raw material of wood-charcoal oxidizing fire, preheating method can be used and improve raw material of wood-charcoal temperature, adopt The temperature of the raw materials such as silica is improved with heating method, and then reasonable raw material heating side can be set according to the heterogeneity of raw material Formula reduces production energy consumption, in such a case, it is further preferred that institute so as to improve the material temperature for entering mineral hot furnace Stating feeding device further includes pre- hot aggregate bin, and the discharge port of the pre- hot aggregate bin is connected with the feed inlet of the blending bunker, preheating The air inlet being connected to the furnace gas export on furnace body is provided on feed bin.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the energy-efficient mineral hot furnace of the embodiment of the present invention 1;
Fig. 2 is the structural schematic diagram of self-baking electrode in the embodiment of the present invention 1;
Fig. 3 is the production technology figure of ferrosilicon smelting in the embodiment of the present invention 1;
Fig. 4 is the structural schematic diagram of the energy-efficient mineral hot furnace of the embodiment of the present invention 2;
Fig. 5 is the furnace structure schematic diagram of the energy-efficient mineral hot furnace of the embodiment of the present invention 3;
In figure, 1- furnace body, 2- cylinder side wall, 3- hemispherical bottom wall, 4- distributing device, 5- blending bunker, 6- feeder pipe, 7- Mineral hot furnace feed channel, 8- mineral hot furnace gas outlet conduit, 9- feed opening, 10- silica surge bin, 11- iron charge surge bin, 12- The pre- hot aggregate bin of raw material of wood-charcoal, 13- proportioner, 20- first electrode, 21- second electrode, 22- third electrode, the 4th electrode of 23-, 24- 5th electrode, the 6th electrode of 25-, the 7th electrode of 26-, the 8th electrode of 27-, the 9th electrode of 28-, 100- the first mineral hot furnace tracheae Road, 110- the second mineral hot furnace feed channel, 120- third mineral hot furnace feed channel, 200- cylindrical electrode shell, 201- electrode paste, 202- electricity Paste Fluctuation Device, 203- electrode depth regulating device in pole.
Specific embodiment
Embodiments of the present invention are described further with reference to the accompanying drawing.
The embodiment 1 of energy-efficient mineral hot furnace of the invention, as shown in Figure 1 to Figure 2, including furnace body 1, furnace body 1 include circle Cylindrical sidewall 2, hemispherical bottom wall 3 and bell, level is inserted with first electrode 20 and second electrode 21 on the side wall of furnace body 1, and One electrode 20, second electrode 21 are oppositely arranged in same level.
First electrode 20, second electrode 21 are self-baking electrode, and self-baking electrode includes extending along the radial direction of furnace body 1 Cylindrical electrode shell 200, and the electrode paste 201 being arranged in electrode shell, the electrode front end that electrode paste is formed after roasting coking Protrude into and form welding tip in furnace body 1, the rear end of electrode be provided with the electrode paste Fluctuation Device 202 for top-push electrode paste with And for adjusting the electrode depth regulating device 203 of tubular electrode shell Yu furnace body relative position.
Feeding device is provided with above bell, feeding device includes distributing device 4 and is connected to the multiple of 4 lower end of distributing device The discharge port of the blending bunker 5 being uniformly arranged, each blending bunker 5 is connected by corresponding feeder pipe 6 with the feed opening on bell Connect, also set up on bell with the one-to-one furnace gas export of each blending bunker 5, be additionally provided with air inlet, furnace on each blending bunker 5 Mineral hot furnace feed channel 7 is connected between gas outlet and the air inlet of blending bunker 5;The outlet of mineral hot furnace gas is provided on distributing device 4 Pipeline 8, mineral hot furnace gas outlet conduit 8 are connected with flue gas cleaning system.Feed opening 9 is provided on the bottom wall of furnace body 1.
The course of work of the energy-efficient mineral hot furnace of embodiment 1 is as shown in Figure 3: after the mixing of the raw materials such as silica, coke, iron charge It is added in distributing device 4 and carries out ingredient and obtain mixture, mixture is entered in furnace body 1 by feeder pipe 6, and electrode generates after being powered Electric arc and electric current heating furnace charge realize and smelt that, into electrode galvanization, electrode paste 201 is gradually sintered coking molding, with The progress of smelting process, the electrode tip contacted with mixture constantly consume, from electrode paste Fluctuation Device 202 constantly to furnace body 1 Internal pressure discharge electrode, to realize the continuous use of electrode, that is, meet self-baking electrode while use, while spreading, side be sintered the characteristics of.Mixing The mineral hot furnace gas generated in material smelting process is high-temperature flue gas, wherein containing a large amount of sensible heats, mineral hot furnace gas is through mineral hot furnace feed channel 7 Into preheating in furnace top bin namely blending bunker 5 to mixture, the temperature of charge for entering mineral hot furnace is improved, reduces energy Consumption, the furnace gas after preheating enter the dedusting system as flue gas cleaning system through 8 direction as shown in arrow of mineral hot furnace gas outlet conduit System is handled.
The embodiment 2 of energy-efficient mineral hot furnace of the invention, as shown in figure 4, including furnace body 1, furnace body 1 includes cylinder-shaped side Wall 2, hemispherical bottom wall 3 and bell, level is inserted with first electrode 20 and second electrode 21, first electrode on the side wall of furnace body 1 20, second electrode 21 is oppositely arranged in same level.First electrode 20, the structure of second electrode 21 are same as Example 1.
Feeding device is provided with above bell, feeding device includes silica surge bin 10, iron charge surge bin 11, charcoal The pre- hot aggregate bin 12 of material, the discharge port and proportioner 13 of the pre- hot aggregate bin 12 of silica surge bin 10, iron charge surge bin 11, raw material of wood-charcoal Entrance be connected, the outlet of proportioner 13 is connected with the entrance of distributing device 4, distributing device 4 it is each outlet be accordingly connected with The discharge port of blending bunker 5, blending bunker 5 is connected by feeder pipe 6 with the feed opening on bell.
It is additionally provided on bell and is respectively corresponded with silica surge bin 10, iron charge surge bin 11, the pre- hot aggregate bin 12 of raw material of wood-charcoal Furnace gas export, be respectively arranged with air inlet on the pre- hot aggregate bin 12 of silica surge bin 10, iron charge surge bin 11, raw material of wood-charcoal, respectively Pass through the first mineral hot furnace feed channel 100, the second mineral hot furnace feed channel 110, third between furnace gas export and corresponding air inlet respectively Mineral hot furnace feed channel 120 is connected.Burner, burner point are provided in silica surge bin 10, iron charge surge bin 11 It is not connected with the air inlet of silica surge bin 10, iron charge surge bin 11.Silica surge bin 10, iron charge surge bin 11, The upper end of the pre- hot aggregate bin 12 of raw material of wood-charcoal is correspondingly provided with mineral hot furnace gas outlet conduit, and the outlet of mineral hot furnace gas outlet conduit and furnace gas are net Change system is connected.
The course of work of the energy-efficient mineral hot furnace of embodiment 2 is as follows: the correlated response of ferrosilicon smelting are as follows: SiO2+ 2C= Si+2CO, Fe+Si=FeSi;Mineral hot furnace gas contains the inflammable gases such as CO, and mineral hot furnace gas adds in silica surge bin 10 and iron charge The heat generated after burner combustion in hot aggregate bin 11 heats silica, iron charge.Simultaneously in the pre- hot aggregate bin 12 of raw material of wood-charcoal Raw material of wood-charcoal is preheated using the sensible heat of mineral hot furnace gas.Differentiated can be carried out to different material respectively according to feedstock property in this way Processing, keeps the preheating of different material more efficient, further reduces the consumption of electric energy, reduces the reaction time in furnace body 1, Increase furnace output.By preheating after raw material of wood-charcoal, by heating after silica, iron charge mixed in proportioner 13, then by Direction shown in arrow enters in distributing device 4, the mine heat of the pre- hot aggregate bin 12 of silica surge bin 10, iron charge surge bin 11, raw material of wood-charcoal The outlet of furnace gas export pipeline direction as shown in respective arrow enters flue gas cleaning system and is handled.
The embodiment 3 of energy-efficient mineral hot furnace of the invention, as shown in figure 5, furnace body 1 includes bell, bottom wall and side wall, side Wall includes front side wall, rear wall, left side wall, right side wall, and it is rectangular tubular that front, rear, left and right side wall, which defines horizontal cross-section, Structure is sequentially arranged at intervals with third electrode 22, the 5th electrode 24, the 26, the 9th electricity of the 7th electrode on left side wall along the longitudinal direction Pole 28 is sequentially arranged at intervals with the 4th electrode 23, the 6th electrode 25, the 8th electrode 27, third electricity on right side wall along the longitudinal direction Pole 22, the 4th electrode 23, the 5th electrode 24, the 6th electrode 25, the 7th electrode 26, the 8th electrode 27, the 9th electrode 28 are in front and back It is successively uniformly staggered on direction, on the side wall that 22 to the 9th electrode 28 of third electrode is horizontally placed on furnace body, feeding device It is same as Example 2.
The energy-efficient mineral hot furnace of embodiment 3 can expand furnace structure, increase yield because using horizontal arranging mode;It can According to yield and design requirement, number of electrodes is rationally set.
In the other embodiments of energy-efficient mineral hot furnace of the invention, graphite electrode is can be used in electrode;Single electrode can Use the power supply mode of patent involved by background technique;When two electrodes in use, can use 380V three-phase electricity, wherein two-phase with Electrode is respectively connected with, and in addition a phase is grounded;Or connected using 220V voltage, two-phase directly connect to form electric current with electrode.It is more For a electrode simultaneously in use, more three-phase transformers can be used, every three electrodes are one group, can should if extra 1 electrode Electrode is in parallel with an electrode in three-phase electrode, uses simultaneously.If extra 2 electrodes, the connection of 220V voltage can be used, it can also With the two electrodes and other electrodes in three-phase electrode are used in parallel.

Claims (8)

1. a kind of energy-efficient mineral hot furnace, including furnace body, furnace body top is provided with feed opening, which is characterized in that further includes setting In at least one electrode on sidewall of the furnace body, the electrode, which has, protrudes into the intracorporal working end of furnace, and the working end is horizontally disposed.
2. energy-efficient mineral hot furnace as described in claim 1, which is characterized in that the section of the furnace body in the horizontal direction is side Shape is respectively arranged with first electrode group and second electrode group in two opposing sidewalls of furnace body, and the first electrode group includes edge Successively spaced at least two first electrode, the second electrode group include that successively interval is set in the horizontal direction to horizontal direction At least two second electrodes set.
3. energy-efficient mineral hot furnace as claimed in claim 2, which is characterized in that the first electrode and second electrode are successively handed over Mistake distribution.
4. energy-efficient mineral hot furnace as described in claim 1, which is characterized in that the quantity of the electrode is more than two and edge Furnace body is circumferentially evenly spaced on.
5. such as energy-efficient mineral hot furnace of any of claims 1-4, which is characterized in that the electrode is self-baking electricity Pole, the self-baking electrode include the cylindrical electrode shell extended along the radial direction of furnace body, the electrode being arranged in cylindrical electrode shell The electrode front end pasted and formed after being roasted by electrode paste, the electrode front end, which is protruded into, forms the working end in furnace body.
6. such as energy-efficient mineral hot furnace of any of claims 1-4, which is characterized in that the furnace body upper end is provided with Furnace gas export;Feeding device is connected on the feed opening, the feeding device includes blending bunker, the discharge port of blending bunker It is connected with the feed opening, the air inlet being connected to the furnace gas export on furnace body is provided on blending bunker.
7. energy-efficient mineral hot furnace as described in claim 1, which is characterized in that the furnace body upper end is provided with furnace gas export; It is connected with feeding device on the feed opening, the feeding device includes blending bunker and surge bin, the surge bin Discharge port is connected with the feed inlet of the blending bunker, and the air inlet being connected to the furnace gas export on furnace body is provided on surge bin Mouthful, it is additionally provided with burner in surge bin, the burner is connected with the air inlet of surge bin.
8. energy-efficient mineral hot furnace as claimed in claim 7, which is characterized in that the feeding device further includes pre- hot aggregate bin, The discharge port of the pre- hot aggregate bin is connected with the feed inlet of the blending bunker, is provided on pre- hot aggregate bin and the furnace gas on furnace body The air inlet of outlet.
CN201811163334.5A 2018-09-30 2018-09-30 A kind of energy-efficient mineral hot furnace Pending CN109114980A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111750680A (en) * 2020-08-05 2020-10-09 河南省德耀节能科技股份有限公司 Electrode adjustable structure of safe and efficient submerged arc furnace
CN111964433A (en) * 2020-08-11 2020-11-20 中卫市茂烨冶金有限责任公司 Intelligent control submerged arc furnace
CN112050647A (en) * 2020-08-11 2020-12-08 中卫市茂烨冶金有限责任公司 Novel submerged arc furnace batching station
CN113865084A (en) * 2021-08-24 2021-12-31 陕西翼飞航智能科技有限公司 Gas heating method and heating device
CN115558816A (en) * 2022-09-01 2023-01-03 广东广青金属科技有限公司 Nickel-chromium alloy smelting method and system by utilizing sensible heat of flue gas and furnace slag of submerged arc furnace

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111750680A (en) * 2020-08-05 2020-10-09 河南省德耀节能科技股份有限公司 Electrode adjustable structure of safe and efficient submerged arc furnace
CN111964433A (en) * 2020-08-11 2020-11-20 中卫市茂烨冶金有限责任公司 Intelligent control submerged arc furnace
CN112050647A (en) * 2020-08-11 2020-12-08 中卫市茂烨冶金有限责任公司 Novel submerged arc furnace batching station
CN113865084A (en) * 2021-08-24 2021-12-31 陕西翼飞航智能科技有限公司 Gas heating method and heating device
CN115558816A (en) * 2022-09-01 2023-01-03 广东广青金属科技有限公司 Nickel-chromium alloy smelting method and system by utilizing sensible heat of flue gas and furnace slag of submerged arc furnace
CN115558816B (en) * 2022-09-01 2023-09-19 广东广青金属科技有限公司 Smelting method and system for nichrome by utilizing sensible heat of flue gas and slag of submerged arc furnace

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