CN203964657U - A kind of special-purpose induction furnace of ferroalloy smelting - Google Patents
A kind of special-purpose induction furnace of ferroalloy smelting Download PDFInfo
- Publication number
- CN203964657U CN203964657U CN201420434962.3U CN201420434962U CN203964657U CN 203964657 U CN203964657 U CN 203964657U CN 201420434962 U CN201420434962 U CN 201420434962U CN 203964657 U CN203964657 U CN 203964657U
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- Prior art keywords
- graphite
- induction furnace
- special
- furnace
- flue
- Prior art date
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- 230000001939 inductive effect Effects 0.000 title claims abstract description 49
- 229910001021 Ferroalloy Inorganic materials 0.000 title claims abstract description 22
- 238000003723 Smelting Methods 0.000 title claims abstract description 22
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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- 230000000694 effects Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000036748 firing rate Effects 0.000 description 1
- 239000010436 fluorite Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N manganese Chemical compound 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[Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Abstract
The utility model relates to a kind of special-purpose induction furnace of ferroalloy smelting, belongs to by induction furnace and all uses metal oxide reducing and smelting ferroalloy technical field.Technical scheme is: comprise corrosion resistant plate furnace shell (51), insulating barrier (52), around the anti-oxidant knotting of knotting high temperature resistance layer (57) in induction coil (54), thermal resistance refractory material (55), graphite flue (56) and graphite flue, in corrosion resistant plate furnace shell, insulating barrier is set, in insulating barrier, be provided with around induction coil, around being provided with thermal resistance refractory material in induction coil, in thermal resistance refractory material, be provided with graphite flue, in graphite flue, be provided with the anti-oxidant knotting layer of knotting high temperature resistance in graphite flue.The utility model reduces costs, small investment, smelts stable components, finished product stable components, reduces environmental pollution, and closure is smelted, the easy collection and treatment of dust and emission gases, and comprehensive energy consumption reduces amplitude compared with traditional handicraft can reach 20%-30%, and CO
2, SO
2it is much lower that blast furnace furnace cupola that coke is fuel etc. is take in discharge.
Description
Technical field
The utility model relates to a kind of special-purpose induction furnace of ferroalloy smelting, belongs to by induction furnace and all uses metal oxide reducing and smelting ferroalloy technical field.
Background technology
Ferroalloy reproducibility is smelted, and general traditional handicraft is all to use blast furnace, furnace cupola, electric arc furnaces, mineral hot furnace etc. to carry out, and existing problems are: cost is high, investment is large, highly energy-consuming, high pollution, CO
2discharge capacity is large, is also the strict smelting modes of controlling of national industrial policies.Induction furnace is owing to being to pass through electromagnetic induction heating, generally select the metal object that conductance is high to smelt, can not all select the metal oxide that conductance is low to smelt, all adopt metal oxide to pass through induction furnace ferroalloy smelting and can solve the problem that background technology exists.
Utility model content
The utility model provides a kind of special-purpose induction furnace of ferroalloy smelting, by induction furnace, all uses metal oxide reducing and smelting ferroalloy, and firing rate is fast, production efficiency is high, pollution-free, low power consuming, solves the problems referred to above that background technology exists.
The technical solution of the utility model is:
A kind of special-purpose induction furnace of ferroalloy smelting, comprise corrosion resistant plate furnace shell, insulating barrier, around the anti-oxidant knotting layer of the high temperature resistance of tiing a knot in induction coil, thermal resistance refractory material, graphite flue and graphite flue, in corrosion resistant plate furnace shell, insulating barrier is set, in insulating barrier, be provided with around induction coil, around being provided with thermal resistance refractory material in induction coil, in thermal resistance refractory material, be provided with graphite flue, in graphite flue, be provided with the anti-oxidant knotting layer of knotting high temperature resistance in graphite flue.
Described corrosion resistant plate furnace shell outside is provided with body of heater gudgeon.
Described graphite flue has two kinds of structures, 1. Split type structure, and polylith graphite cake is spliced into crucible shape, and graphite cake inner surface is uneven shape, to hang bonding knotting refractory material, such as: at graphite cake inner surface, be provided with striped etc. anyhow; 2. the whole masonry construction of graphite brick, graphite brick is built into crucible shape by laying bricks or stones, and inner surface is uneven, to hang bonding knotting refractory material.Graphite brick is built by laying bricks or stones, can overcome that tabular graphite stress is concentrated, breakage problem, reduces graphite cost.
The cross section of described graphite flue is rectangle, and the scope of length-width ratio is: 4 to 1 to 6 to 1, and proof by experiment, the square-section of above-mentioned length-width ratio, heat conduction (thermal convection current) distance is best, and quick heating, energy consumption are low, and heat utilization coefficient is high.
Use the utility model, all selecting metal oxide is raw material, enters special-purpose induction furnace melting and reducing, all uses pelletizing as fused raw material, and in stove, temperature is controlled 1450 ℃ automatically, rises to 1450 ℃, keeps 15-20 minute, completes ferroalloy smelting.
The beneficial effects of the utility model are: by the use of graphite flue, solved the problem of metal oxide eddy-current heating, by the anti-oxidant knotting layer of the high temperature resistance of tiing a knot in graphite flue, solved the life problems of graphite flue, realized by induction furnace and all used metal oxide reducing and smelting ferroalloy, reduce costs, small investment, smelt stable components, finished product stable components, recruitment is few; The utility model and mineral hot furnace comparison, reduce environmental pollution, and closure is smelted, the easy collection and treatment of dust and emission gases, and comprehensive energy consumption reduces amplitude compared with traditional handicraft can reach 20%-30%, and CO
2, SO
2it is much lower that blast furnace furnace cupola that coke is fuel etc. is take in discharge.
Accompanying drawing explanation
Fig. 1 is the utility model embodiment schematic diagram;
Fig. 2 is that the utility model is used schematic diagram;
In figure: 31. rotary kilns; 32. rolling ring-gears; 33. rolling carrying rollers; 34. coal powder injection machines; 35. exhaust collection chambers; 36. oblique feeding pipes; 37. taper buckets; 38. oscillating feeders; 39. electrostatic precipitator; 40. rectangle induction furnaces; 41. induction furnace orbits; 42. alloy bags; 43. alloy forming moulds; 44. hot raw materials; 45. cold conditions raw materials; 51. corrosion resistant plate furnace shells; 52. insulating barriers; 53. body of heater gudgeons; 54. around induction coil; 55. thermal resistance refractory materials; 56. graphite flues; The anti-oxidant knotting layer of 57. interior knotting high temperature resistance.
The specific embodiment
Below in conjunction with accompanying drawing, by example, the utility model is described in further detail.
A kind of special-purpose induction furnace of ferroalloy smelting, comprise corrosion resistant plate furnace shell 51, insulating barrier 52, around the anti-oxidant knotting layer 57 of the high temperature resistance of tiing a knot in induction coil 54, thermal resistance refractory material 55, graphite flue 56 and graphite flue, the interior insulating barrier 52 that arranges of corrosion resistant plate furnace shell 51, in insulating barrier 52, be provided with around induction coil 54, around being provided with thermal resistance refractory material 55 in induction coil 54, in thermal resistance refractory material 55, be provided with graphite flue 56, in graphite flue 56, be provided with the anti-oxidant knotting layer 57 of knotting high temperature resistance in graphite flue.
Described corrosion resistant plate furnace shell 51 outsides are provided with body of heater gudgeon 53.
Described graphite flue 56 has two kinds of structures, 1. Split type structure, and polylith graphite cake is spliced into crucible shape, and graphite cake inner surface is uneven shape, to hang bonding knotting refractory material, such as: at graphite cake inner surface, be provided with striped etc. anyhow; 2. the whole masonry construction of graphite brick, graphite brick is built into crucible shape by laying bricks or stones, and inner surface is uneven, to hang bonding knotting refractory material.Graphite brick is built by laying bricks or stones, can overcome that tabular graphite stress is concentrated, breakage problem, reduces graphite cost.
The cross section of described graphite flue is rectangle, and the scope of length-width ratio is: 4 to 1 to 6 to 1, and proof by experiment, the square-section of above-mentioned length-width ratio, heat conduction (thermal convection current) distance is best, and quick heating, energy consumption are low, and heat utilization coefficient is high.
In the present embodiment, the inner headroom of graphite flue, long 1200-1500mm rice, wide 250-300mm.
Use the utility model ferroalloy smelting, all selecting metal oxide is raw material, such as manganese ore, chrome ore etc.; Add lime, fluorite, Ramsbottom carbon powder, binding agent to make pelletizing raw material; Pelletizing raw material rolling pelletizing, becomes pelletizing; Then weathering, improves pellet strength, and the weathering time is more than 24 hours; Pelletizing enters rotary kiln 31 roastings, and kiln temperature is controlled at 1100-1250 ℃, roasting to pelletizing fritting state; Pelletizing enters special-purpose induction furnace melting and reducing, and in stove, temperature is controlled 1450 ℃ automatically, rises to 1450 ℃, keeps 15-20 minute, completes ferroalloy smelting.After melting completes, pour melt liquid into alloy bag, calm 10-15 minute, then enters mold forming.
Embodiment more specifically:
The utility model is also provided with on rotary kiln 31, rolling carrying roller 33, rolling ring-gear 32, coal powder injection machine 34, exhaust collection chamber 35, electrostatic precipitator 39, oscillating feeder 38, taper bucket 37, oblique feeding pipe 36 and induction furnace orbit 41, rotary kiln 31 is arranged on rolling carrying roller 33, rotary kiln 31 is provided with rolling ring-gear 32, rotary kiln 31 one end are provided with coal powder injection machine 34, the other end is exhaust collection chamber 35, and exhaust collection chamber 35 is connected with electrostatic precipitator 39; Rotary kiln 31 feeding mouths connect taper bucket 37 by oblique feeding pipe 36, and taper bucket 37 is provided with oscillating feeder 38 above; Rotary kiln 31 discharging openings mate with the feeding mouth of special-purpose induction furnace, and special-purpose induction furnace is rectangle induction furnace 40, and rectangle induction furnace 40 is arranged on induction furnace orbit 41.
Cold conditions raw material 45(pelletizing) by oscillating feeder 38, enter taper bucket 37, then by oblique feeding pipe 36, enter rotary kiln 31, hot raw material 44(pelletizing after rotary kiln 31 roastings) enter special-purpose induction furnace, melt liquid after melting and reducing enters alloy bag 42, then enters alloy forming mould 43.
Claims (6)
1. the special-purpose induction furnace of a ferroalloy smelting, it is characterized in that: comprise corrosion resistant plate furnace shell (51), insulating barrier (52), around induction coil (54), thermal resistance refractory material (55), the knotting anti-oxidant knotting layer of high temperature resistance (57) in graphite flue (56) and graphite flue, insulating barrier (52) is set in corrosion resistant plate furnace shell (51), in insulating barrier (52), be provided with around induction coil (54), around being provided with thermal resistance refractory material (55) in induction coil (54), in thermal resistance refractory material (55), be provided with graphite flue (56), in graphite flue (56), be provided with the knotting anti-oxidant knotting layer of high temperature resistance (57) in graphite flue.
2. the special-purpose induction furnace of a kind of ferroalloy smelting according to claim 1, is characterized in that: described graphite flue is Split type structure, and polylith graphite cake is spliced into crucible shape, and graphite cake inner surface is uneven shape.
3. according to the special-purpose induction furnace of a kind of ferroalloy smelting claimed in claim 1, it is characterized in that: described graphite flue is the whole masonry construction of graphite brick, and graphite brick is built into crucible shape by laying bricks or stones, and inner surface is uneven.
4. according to the special-purpose induction furnace of a kind of ferroalloy smelting described in claim 2 or 3, it is characterized in that: the cross section of described graphite flue is rectangle, and the scope of length-width ratio is: 4 to 1 to 6 to 1.
5. according to the special-purpose induction furnace of a kind of ferroalloy smelting described in claim 2 or 3, it is characterized in that: be also provided with rotary kiln (31), rolling carrying roller (33), rolling ring-gear (32), coal powder injection machine (34), exhaust collection chamber (35), electrostatic precipitator (39), oscillating feeder (38), taper bucket (37), on oblique feeding pipe (36) and induction furnace orbit (41), rotary kiln (31) is arranged on rolling carrying roller (33), rotary kiln (31) is provided with rolling ring-gear (32), rotary kiln (31) one end is provided with coal powder injection machine (34), the other end is exhaust collection chamber (35), exhaust collection chamber (35) is connected with electrostatic precipitator (39), rotary kiln (31) feeding mouth connects taper bucket (37) by oblique feeding pipe (36), and taper bucket (37) is provided with oscillating feeder (38) above, rotary kiln (31) discharging opening mates with the feeding mouth of special-purpose induction furnace, and special-purpose induction furnace is rectangle induction furnace (40), and rectangle induction furnace (40) is arranged on induction furnace orbit (41).
6. according to the special-purpose induction furnace of a kind of ferroalloy smelting described in claim 2 or 3, it is characterized in that: described corrosion resistant plate furnace shell (51) outside is provided with body of heater gudgeon (53).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420434962.3U CN203964657U (en) | 2014-08-04 | 2014-08-04 | A kind of special-purpose induction furnace of ferroalloy smelting |
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| CN201420434962.3U CN203964657U (en) | 2014-08-04 | 2014-08-04 | A kind of special-purpose induction furnace of ferroalloy smelting |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104089476A (en) * | 2014-08-04 | 2014-10-08 | 王太进 | Method for using induction furnace for smelting iron alloy and dedicated induction furnace |
| CN106546094A (en) * | 2016-09-07 | 2017-03-29 | 佛山市技新电气有限公司 | A kind of manufacture method of heating component and the electromagnetic welding guarantor's stove using the heating component |
| WO2018103708A1 (en) * | 2016-12-09 | 2018-06-14 | 成都斯力康科技股份有限公司 | Induction furnace lining forming structure and method for silicon residue smelting |
-
2014
- 2014-08-04 CN CN201420434962.3U patent/CN203964657U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104089476A (en) * | 2014-08-04 | 2014-10-08 | 王太进 | Method for using induction furnace for smelting iron alloy and dedicated induction furnace |
| CN104089476B (en) * | 2014-08-04 | 2016-01-20 | 王太进 | A kind of method of induction furnace ferroalloy smelting |
| CN106546094A (en) * | 2016-09-07 | 2017-03-29 | 佛山市技新电气有限公司 | A kind of manufacture method of heating component and the electromagnetic welding guarantor's stove using the heating component |
| CN106546094B (en) * | 2016-09-07 | 2019-01-29 | 佛山市技新电气有限公司 | A kind of manufacturing method of heating component and furnace is protected using the electromagnetic welding of the heating component |
| WO2018103708A1 (en) * | 2016-12-09 | 2018-06-14 | 成都斯力康科技股份有限公司 | Induction furnace lining forming structure and method for silicon residue smelting |
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