CN109112911A - A kind of cast-in-place non-fragment orbit intelligence vibrating vehicle of high-speed rail - Google Patents
A kind of cast-in-place non-fragment orbit intelligence vibrating vehicle of high-speed rail Download PDFInfo
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- CN109112911A CN109112911A CN201811124204.0A CN201811124204A CN109112911A CN 109112911 A CN109112911 A CN 109112911A CN 201811124204 A CN201811124204 A CN 201811124204A CN 109112911 A CN109112911 A CN 109112911A
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- vibrating
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- speed rail
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- 239000012634 fragment Substances 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000003780 insertion Methods 0.000 claims abstract description 15
- 230000037431 insertion Effects 0.000 claims abstract description 15
- 230000003028 elevating effect Effects 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 3
- 238000005056 compaction Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
A kind of cast-in-place non-fragment orbit intelligence vibrating vehicle category high-speed railway apparatus field of high-speed rail.The technical scheme is that vibrating vehicle is made of vibration rack, assembled in motor formula vibrating head, lifting support, elevating mechanism, traveling bracket, control cabinet and running mechanism；The controllable assembled in motor formula vibrating head of several time of vibration is connected to below the vibration rack being fixed on traveling bracket；Lifting support is fixed on vibration rack, and elevating mechanism is housed on lifting support, and elevating mechanism adjusts vibrating head insertion depth by control adjustable height；Running mechanism is installed under traveling bracket, adjusts interval of vibrating by the way that control is distance travelled；Control cabinet is fixed on one end of traveling bracket, by presetting time of vibration, insertion depth and interval of vibrating, realizes that high-speed rail plate cast-in-site and intelligence vibrate.Beneficial effect is: intelligence is vibrated, and operating efficiency is high, and tamping result is good, novel in design, structurally reasonable, safe and reliable.
Description
Technical field
A kind of cast-in-place non-fragment orbit intelligence vibrating vehicle category high-speed railway apparatus field of high-speed rail.
Background technique
With growing continuously and fast for Chinese national economy, high-speed railway and intercity high-speed rail transportation also enter one
Fast-developing period, at present more than 2.5 ten thousand kilometers, wherein the overwhelming majority is non-fragment orbit.Non-fragment orbit has track geometry
The distinguishing features such as small, orbital forcing is good, structural reliability is high, maintenance load is small are conjugated, therefore special in high-speed railway, passenger traffic
It is used widely in line and inter-city rail transit.As the leading enterprise of domestic vibratory concrete machinery industry, this patent power
People's innovation has developed " high speed railway slab vibration source device ", and just investment application, takes at the beginning of the construction of Beijing-Tianjin intercity railways special line
It obtained good economic and social benefit and obtained national inventing patent, the patent No.: ZL 200710055105.7.China's high speed
Railway technology made rapid progress, reaches advanced world standards, and the non-fragment orbit technology as one of the big integrated technology of high-speed rail nine also takes
Rapid progress was obtained, it is the III type track plates with entirely autonomous intellectual property that the track plates used develop from I type, II type, this
Just track slab vibration source device is put forward new requirements.2014, we again carried out high speed railway slab vibration source device
A series of improvement, have adapted to an urgent demand of high-speed railway and the fast development of intercity high-speed rail transportation, and successively obtain three
Item china national practical new-type patent: " a kind of III type track slab vibration source device of high-speed rail of oscillation parameter optimization configuration ", Patent No.
ZL201420321748.7；" a kind of high-speed railway rail slab vibration source device vibrator group control system, Patent No.
ZL201420322196.1；" a kind of steam curing environment under high-speed railway rail slab vibration source device moistureproof system ", Patent No.
ZL201420322250.2.Currently, with the fast development of China express railway, more and more plateaus, mountain area also start to repair
High-speed rail, due to plateau, the limitation of alpine terrain condition, the use of prefabricated high-speed rail plate is greatly restricted, and needs building
High-speed rail route on cast-in-site non-fragment orbit, it would be highly desirable to play my company in the scientific and technological advantage in this field, grow with each passing hour, innovate
Completely new track slab vibration source device is developed, makes it both and have that the same track geometry displacement of prefabricated high-speed rail plate is small, track is flat
The pliable good, remarkable advantages such as structural reliability is high, maintenance load is small, and accuracy of manufacture height, long service life, scene can be reached
Casting and the requirement intelligently vibrated meet and build compeling for high-speed rail cast-in-site non-fragment orbit under the orographic conditions such as plateau, mountain area
It is essential and wants.
Summary of the invention
The object of the invention is to innovate to develop a kind of cast-in-place non-fragment orbit intelligence vibrating vehicle of high-speed rail, with adapt to plateau,
When building high-speed rail under the orographic conditions such as mountain area cast-in-site non-fragment orbit there is an urgent need to.
The technical scheme is that vibrating vehicle is by vibration rack, assembled in motor formula vibrating head, lifting support, elevator
Structure, traveling bracket, control cabinet and running mechanism composition；Several vibrations are connected to below the vibration rack being fixed on traveling bracket
Controllable assembled in motor formula vibrating head of dynamic time；Lifting support is fixed on vibration rack, and elevating mechanism is housed on lifting support,
Elevating mechanism adjusts vibrating head insertion depth by control adjustable height；Running mechanism is installed under traveling bracket, passes through control
It is distance travelled to adjust interval of vibrating；Control cabinet is fixed on one end of traveling bracket, by presetting time of vibration, insertion depth
With interval of vibrating, realize that high-speed rail plate cast-in-site and intelligence vibrate.
The beneficial effects of the present invention are: effectively overcoming existing prefabricated high-speed railway rail slab vibration source device cannot build
On high-speed rail route the drawbacks of cast-in-site non-fragment orbit, adapt to plateau, mountain area repair high-speed rail there is an urgent need to can be according to high-speed rail
The specific requirement of track plates, carries out intelligence and vibrates at adjusting insertion depth, insertion interval and vibratory compaction time, realization mechanization,
Intelligence mitigates labor intensity of workers, and operating efficiency is high, and tamping result is good, novel in design, structurally reasonable, operation is comfortable, maintenance
It is easy, safe and reliable.
Detailed description of the invention
Fig. 1 is the structural upright schematic diagram of the embodiment of the present invention.
Fig. 2 is the electrical schematic diagram of the embodiment of the present invention.
Specific embodiment
In conjunction with the attached drawing of the invention details and the course of work that the present invention will be described in detail.Obviously, described embodiment is only
It is only one embodiment of the present of invention, instead of all the embodiments.Based on the embodiments of the present invention, those skilled in the art
Other embodiments obtained without creative efforts, shall fall within the protection scope of the present invention.Vibrating vehicle by
Vibration rack 1, assembled in motor formula vibrating head 2, lifting support 3, elevating mechanism 4, traveling bracket 5, control cabinet 6 and running mechanism 7
Composition；The controllable assembled in motor formula vibration of several time of vibration is connected to below the vibration rack 1 being fixed on traveling bracket 5
Stick 2；Lifting support 3 is fixed on vibration rack 1, and elevating mechanism 4 is housed on lifting support 3, and elevating mechanism 4 passes through control lifting
Height adjustment vibrating head insertion depth；Running mechanism 7 is installed, between vibrating by the distance travelled adjusting of control under traveling bracket 5
Every；Control cabinet 6 is fixed on one end of traveling bracket 5, by presetting time of vibration, insertion depth and interval of vibrating, realizes
High-speed rail plate cast-in-site and intelligence are vibrated.Vibrating vehicle passes through volume using programmable all-in-one machine using automatic control system
The automatic traveling of Cheng Shixian goes up and down, vibrates, and speed is adjustable；Using Frequency Converter Control, time of vibration, insertion are preset
Depth and vibrating is spaced all to be carried out on the touchscreen；Using 485 communications, stable, safety can for frequency converter and PLC all-in-one machine
It leans on, is easy to operate.In the present embodiment, the assembled in motor formula vibrating head 2 is seven, according to high-speed rail plate specific structure and
Casting is vibrated needs, it is convenient to change into four, five, the six roots of sensation etc..The course of work of the invention is such that completing
The cast-in-place non-fragment orbit of high-speed rail establishes track foundation tracking and command network, central lines of track setting-out, base treatment, installation equipment rail
After the working procedures such as road, pedestal reinforcement fabrication are installed, the installation of pedestal template expansion joint and positive stop lug boss position are reserved, by this intelligence
Vibrating vehicle is placed on equipment walking rails, and each portion of inspection machine is errorless, startup power supply, sets assembled in motor in control cabinet 6
Vibratory compaction time of formula vibrating head 2, the depth for being inserted into cast-in-place concrete and interval of vibrating, cast on-site concrete process into
Start the start button in control cabinet 6 in row in due course, this intelligence vibrating vehicle can be deep according to the vibratory compaction time of setting, insertion
Spend and vibrate to be spaced and carry out operation: assembled in motor formula vibrating head 2 is inserted into cast-in-place mixed by elevating mechanism 4 according to the falling head of setting
In solidifying soil, assembled in motor formula vibrating head 2 carries out vibratory compaction according to the time of vibration of setting, and then elevating mechanism 4 acts, and rises
Assembled in motor formula vibrating head 2, then running mechanism 7 travels to next station according to the distance travelled of setting, completes a work
It recycles.So in cycles, the cast-in-place non-fragment orbit of satisfactory high-speed rail is produced.The beneficial effects of the present invention are: effectively
Ground overcomes existing prefabricated high-speed railway rail slab vibration source device cannot be in the disadvantage of the cast-in-site non-fragment orbit on the high-speed rail route built
End, adapt to plateau, mountain area repair high-speed rail there is an urgent need to, can according to the specific requirement of high-speed rail plate, adjust insertion depth,
Insertion interval and vibratory compaction time carry out intelligence and vibrate, realizes mechanization, intelligence, mitigate labor intensity of workers, operation effect
Rate is high, and tamping result is good, novel in design, structurally reasonable, operation is comfortable, maintenance is easy, safe and reliable.
Claims (2)
1. a kind of cast-in-place non-fragment orbit intelligence vibrating vehicle of high-speed rail, it is characterised in that: vibrating vehicle is by vibration rack (1), assembled in motor
Formula vibrating head (2), lifting support (3), elevating mechanism (4), traveling bracket (5), control cabinet (6) and running mechanism (7) composition；Gu
The controllable assembled in motor formula vibrating head of several time of vibration is connected to below the vibration rack (1) being scheduled on traveling bracket (5)
(2)；Lifting support (3) is fixed on vibration rack (1), and elevating mechanism (4) are housed on lifting support (3), and elevating mechanism (4) is logical
Cross control adjustable height adjustment vibrating head insertion depth；Running mechanism (7) are installed, by controlling traveling under traveling bracket (5)
Distance adjusts interval of vibrating；Control cabinet (6) is fixed on one end of traveling bracket (5), by presetting time of vibration, insertion deeply
It spends and vibrates interval, realize that high-speed rail plate cast-in-site and intelligence vibrate.
2. the cast-in-place non-fragment orbit intelligence vibrating vehicle of a kind of high-speed rail according to claim 1, it is characterised in that: vibrating vehicle uses
Automatic control system realizes automatic traveling by programming, goes up and down, vibrates, speed is adjustable using programmable all-in-one machine
It is whole；Using Frequency Converter Control, presets time of vibration, insertion depth and vibrate to be spaced and all carry out on the touchscreen；Frequency conversion
Device and PLC all-in-one machine are stable, safe and reliable, easy to operate using 485 communications.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811124204.0A CN109112911A (en) | 2018-09-26 | 2018-09-26 | A kind of cast-in-place non-fragment orbit intelligence vibrating vehicle of high-speed rail |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811124204.0A CN109112911A (en) | 2018-09-26 | 2018-09-26 | A kind of cast-in-place non-fragment orbit intelligence vibrating vehicle of high-speed rail |
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| Publication Number | Publication Date |
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| CN109112911A true CN109112911A (en) | 2019-01-01 |
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| CN201811124204.0A Pending CN109112911A (en) | 2018-09-26 | 2018-09-26 | A kind of cast-in-place non-fragment orbit intelligence vibrating vehicle of high-speed rail |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732744A (en) * | 2019-03-01 | 2019-05-10 | 河间市银龙轨道有限公司 | It is a kind of for making the vibrating system of high-speed railway track plate |
| CN110607717A (en) * | 2019-04-28 | 2019-12-24 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | High-frequency vibrating vehicle for high-speed railway turnout area track bed concrete |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2407026Y (en) * | 1999-11-15 | 2000-11-22 | 王剑鸿 | Vibrator |
| CN2756691Y (en) * | 2004-12-14 | 2006-02-08 | 任志红 | Multifunction concrete paving and vibrating machine |
| DE102012004560A1 (en) * | 2012-03-10 | 2013-09-12 | Joachim Heisler | Method for controlling compaction power of deep vibrator during e.g. vibrating pressure compaction, involves setting product of voltage, current and time consumed during compaction process for lowering or increasing speed of compaction work |
| CN105926948A (en) * | 2016-06-17 | 2016-09-07 | 湖南中路华程桥梁科技股份有限公司 | Smart thin-layer reactive powder concrete vibrating and levelling control method and special control system |
| CN207747210U (en) * | 2018-01-05 | 2018-08-21 | 河北益铁机电科技有限公司 | Pretensioning prestressed concrete track board assembly line pours vibrating system |
| CN208869889U (en) * | 2018-09-26 | 2019-05-17 | 安阳振动器有限责任公司 | A kind of cast-in-place non-fragment orbit intelligence vibrating vehicle of high-speed rail |
-
2018
- 2018-09-26 CN CN201811124204.0A patent/CN109112911A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2407026Y (en) * | 1999-11-15 | 2000-11-22 | 王剑鸿 | Vibrator |
| CN2756691Y (en) * | 2004-12-14 | 2006-02-08 | 任志红 | Multifunction concrete paving and vibrating machine |
| DE102012004560A1 (en) * | 2012-03-10 | 2013-09-12 | Joachim Heisler | Method for controlling compaction power of deep vibrator during e.g. vibrating pressure compaction, involves setting product of voltage, current and time consumed during compaction process for lowering or increasing speed of compaction work |
| CN105926948A (en) * | 2016-06-17 | 2016-09-07 | 湖南中路华程桥梁科技股份有限公司 | Smart thin-layer reactive powder concrete vibrating and levelling control method and special control system |
| CN207747210U (en) * | 2018-01-05 | 2018-08-21 | 河北益铁机电科技有限公司 | Pretensioning prestressed concrete track board assembly line pours vibrating system |
| CN208869889U (en) * | 2018-09-26 | 2019-05-17 | 安阳振动器有限责任公司 | A kind of cast-in-place non-fragment orbit intelligence vibrating vehicle of high-speed rail |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732744A (en) * | 2019-03-01 | 2019-05-10 | 河间市银龙轨道有限公司 | It is a kind of for making the vibrating system of high-speed railway track plate |
| CN110607717A (en) * | 2019-04-28 | 2019-12-24 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | High-frequency vibrating vehicle for high-speed railway turnout area track bed concrete |
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