CN109109236A - Rubber product vulcanizing equipment and vulcanization process - Google Patents
Rubber product vulcanizing equipment and vulcanization process Download PDFInfo
- Publication number
- CN109109236A CN109109236A CN201810955198.7A CN201810955198A CN109109236A CN 109109236 A CN109109236 A CN 109109236A CN 201810955198 A CN201810955198 A CN 201810955198A CN 109109236 A CN109109236 A CN 109109236A
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- Prior art keywords
- vulcanization
- rubber product
- conveyer belt
- channel
- rubber
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- 238000004073 vulcanization Methods 0.000 title claims abstract description 198
- 230000001154 acute effect Effects 0.000 claims abstract description 4
- 230000033001 locomotion Effects 0.000 claims description 15
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 6
- 239000005864 Sulphur Substances 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005987 sulfurization reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
Abstract
The present invention proposes a kind of rubber product vulcanizing equipment and vulcanization process, including constant temperature vulcanizing chamber, the side of the constant temperature vulcanizing chamber is provided with multiple vulcanization entrances, and the opposite other side is provided with multiple vulcanization outlets, the vulcanization channel for being used to place and transmit rubber product of multiple inclined arrangements is provided in the constant temperature vulcanizing chamber, the one end in the vulcanization channel is connected with the vulcanization entrance, the other end and the vulcanization outlet are connected, and the vulcanization channel and horizontal plane formed it is at an acute angle towards the angle for vulcanizing entrance.Rubber product vulcanizing equipment and vulcanization process provided by the invention, it is wherein directed in constant temperature vulcanizing chamber and is provided with multiple vulcanization channels, it can be achieved at the same time the synchronic curing for adding a large amount of rubber product, substantially increase curing efficiency, rubber product is conveyed and exported using automatic operation and control, effectively reduces the labor intensity of worker.
Description
Technical field
The invention belongs to mechanical automation production technical field more particularly to a kind of rubber product vulcanizing equipment and vulcanization sides
Method.
Background technique
Vulcanization is one of most important link in rubber product production process, and raw rubber macromolecular is only through over cure, crosslinking, shape
At the macromolecule with tridimensional network, excellent high resiliency, high intensity can be just obtained, becoming has actual use to be worth
Material.
With the development of the times, the type of rubber product becomes increasingly abundant, and requirement of the people to product quality also increasingly improves.
Vulcanize as a ring important in rubber product production, the quality of vulcanization seriously affects the quality of product.Currently, rubber product exists
Phenomenons, the labor intensity of workerss such as that there are the degree of automation when vulcanization is low, curing efficiency is low, utilization rate of equipment and installations is low are big.
Summary of the invention
The present invention for the above technical issues, proposes a kind of rubber product vulcanizing equipment and vulcanization process.
In order to achieve the above object, the technical solution adopted by the present invention are as follows:
The side of a kind of rubber product vulcanizing equipment, including constant temperature vulcanizing chamber, the constant temperature vulcanizing chamber is provided with multiple sulphur
Mouth is dissolved into, and the opposite other side is provided with multiple vulcanization outlets, is provided with multiple inclined arrangements in the constant temperature vulcanizing chamber
For placing and transmitting the vulcanization channel of rubber product, the one end in the vulcanization channel is connected with the vulcanization entrance, separately
One end is connected with vulcanization outlet, and the vulcanization channel is in the angle towards the vulcanization entrance that horizontal plane is formed
Acute angle.The queueing discipline and quantity in the plurality of vulcanization channel, those skilled in the art can be according to actual vulcanization amount need
It asks and is arranged, the present invention this is particularly limited to this feature, and the arrangement mode in multiple vulcanization channels is of the invention
In protection scope.Wherein multiple vulcanization channels of rubber product vulcanizing equipment provided by description of the invention attached drawing use 3 rows
Setting, every desulphurization number of channels are 14, and 42 vulcanization channels are arranged altogether.
Preferably, each vulcanization entrance and vulcanization exit are provided with automatically-controlled door, the automatically-controlled door is connected to
It moves up and down on automatic door track and along the automatic door track to realize opening or closing for automatically-controlled door.
Preferably, being disposed with multiple rollers on each vulcanization channel.
Preferably, each vulcanization inlet is provided with for detecting whether there is rubber product to enter to the vulcanization
The first position sensor of inlet.
Enter in vulcanization channel preferably, each vulcanization entrance and vulcanization exit are separately provided for statistics
Rubber product quantity and output vulcanization channel to be vulcanized completes the rubber product quantity of vulcanization to determine in vulcanization channel to sulphur
The sensor for countering of the rubber product quantity of change.
It is preferred that the sensor for countering is photoelectric counting sensor, so that the rubber product quantity information obtained is more acurrate,
And it is easier to be counted.
Preferably, the vulcanization entrance is communicated with for the conveyor module to the vulcanization channel conveying rubber product.
Preferably, the conveyor module includes the perpendicular rail for being connected to the constant temperature vulcanizing chamber setting vulcanization inlet side
Seat, be fixedly attached to the bottom end of perpendicular rail chair with for moving the perpendicular track in the horizontal direction ground rail chair, be connected to perpendicular rail
Vertical direction is done along the vertical rail on seat to move and do level of synchronization side along the horizontal rail of described ground rail chair and perpendicular rail chair
Inclined ramp to movement to be connected to each vulcanization entrance.
Preferably, the conveyor module further comprises adjustable conveyer belt and slide-bar, described adjustable conveyer belt one end
On overlap joint to the inclined ramp, the other end, which is supported on the slide-bar, to be moved along the slide-bar and is turned using the slide-bar as axle center
It is dynamic.
Preferably, being fixedly connected with vertical rail of the useful driving inclined ramp in the perpendicular rail chair on described ground rail chair
It does vertical motion and the horizontal rail of described ground rail chair and perpendicular rail chair is driven to do the first motor that level of synchronization direction moves in road；
The second motor for driving adjustable the conveying V belt translation and rotation is fixedly connected on the adjustable conveyer belt.
Preferably, being provided with the vertical rail junction for detecting the inclined ramp along perpendicular on the inclined ramp
The displacement sensor of straight rail moving displacement；
The second position whether being overlapped on the inclined ramp for detecting adjustable conveyer belt is provided on the inclined ramp
Sensor；
The angular transducer of the rotation angle for detecting adjustable conveyer belt is additionally provided on the adjustable conveyer belt；
It is relatively set with each vulcanization entrance being arranged positioned at same level for examining on the slideway
Survey the third place sensor of adjustable conveyer belt horizontal position.
Preferably, the conveyor module further includes rubber product conveyer belt, the slide-bar is fixedly attached to the rubber
On the side of product conveyer belt, and the other side of the rubber product conveyer belt is fixedly connected with for the rubber product is defeated
The push component for sending the rubber product taken to push on adjustable conveyer belt.
Preferably, the push component includes multiple actuators, the power output end of each actuator is fixed to be connected
It is connected to push plate, the push plate pushes to the rubber product on adjustable conveyer belt under the action of actuator.
The actuator is preferably cylinder, and the push component further includes having the cylinder for fixing the cylinder to fix
Seat, the cylinder fixed seat are fixedly connected with the rubber product conveyer belt.It is preferred that the bottom of the cylinder fixed seat is supported by
Bracket, the rubber product conveyer belt are supported on the bracket.It is preferred that the quantity of the actuator be located at same horizontal line
The quantity for the vulcanization entrance being arranged is identical, and each actuator is oppositely arranged with each vulcanization entrance.
Preferably, being fixedly connected on the rubber product conveyer belt for driving the rubber product conveying V belt translation
Third motor；
It is provided in the push plate for detecting whether the rubber product being located on the rubber product conveyer belt is sent to
The 4th position sensor within the scope of the driving of the push plate.
Preferably, multiple vulcanization outlets are connected with the rubber after vulcanizing for exporting the vulcanization channel
Product is delivered to the conveying locating module of fixed position.
Preferably, the conveying locating module includes the rear roller-way for being connected to each vulcanization outlet, and along vertical
Direction be located at same row it is described after roller-way from top to bottom length is incremented by successively.So that the rubber that the rear roller-way being located above is exported
Glue product is fallen on underlying rear roller-way, after finally falling to the rear roller-way of bottom, output to conveying locating module.
Preferably, each positioned at lowermost end it is described after be provided on roller-way for drive it is described after roller-way transmission the
Four motors are each provided with the 5th for driving the rear roller-way transmission on the rear roller-way between lowermost end and top
Motor, positioned at top it is described after roller-way connected by multiple unpowered rollers and to form and obliquely.Attached drawing to specifications
Shown in rubber product vulcanizing equipment, be arranged by multiple vulcanization channels using 3 rows, then each column are by being disposed with the under upper
Roller-way after roller-way and third after roller-way, second, then be provided with for driving roller-way after the third to pass on roller-way after third after one
The 4th dynamic motor, roller-way is provided with the 5th motor being driven for roller-way after driving described second after described second, and described the
Roller-way is connected by multiple unpowered rollers after three forms and obliquely, does not need power source.
Preferably, each the output end positioned at the rear roller-way of lowermost end is provided with finished product positioning mechanism.Output
Rubber product after vulcanizing is positioned by finished product positioning mechanism, facilitates subsequent gantry manipulator intelligent classification stacking.
Preferably, the rubber product vulcanizing equipment further includes electric control cabinet, the electrical control cabinet and institute's rheme
Displacement sensor, first position sensor, sensor for countering, second position sensor, angular transducer, the third place sensor and
4th position sensor connection, and also with the first motor, the second motor, third motor, the 4th motor, the 5th motor, gas
Cylinder and vulcanization entrance are connected with the automatically-controlled door for vulcanizing exit；
The electric control cabinet obtains the vertical displacement information that inclined ramp is moved along vertical rail based on displacement sensor, leads to
Over-angle sensor obtains the rotation angle information of adjustable conveyer belt, the adjustable conveyer belt obtained by the third place sensor
Horizontal position information, by first position sensor detected whether rubber product enter the automatically-controlled door at, by vulcanize into
Mouth and vulcanization exit sensor for countering obtain the quantity of rubber product to be vulcanized in vulcanization channel, are sensed by the second position
Device detects whether adjustable conveyer belt is overlapped on the inclined ramp, and the rotation angle of adjustable conveyer belt is detected by angular transducer
Degree detects adjustable conveyer belt horizontal position by the third place sensor, is located at the rubber by the detection of the 4th position sensor
Whether the rubber product on glue product conveyer belt is sent within the scope of the driving of the push plate.
By obtaining vulcanization entrance and vulcanizing rubber system to be vulcanized in the vulcanization channel that exit sensor for countering obtains
The quantity of product determines whether the loading condition in vulcanization channel is in idle condition, to control whether first motor opens；It is logical
Rubber product of the 4th position sensor detection on the rubber product conveyer belt is crossed to be sent to and idle vulcanization channel
When within the scope of the driving of the opposite push plate, control third motor stops, while controlling cylinder and the unlatching of the second motor；Pass through
First position sensor detects whether that rubber product enters at the automatically-controlled door automatically-controlled door for controlling the vulcanization inlet
It opens and the automatically-controlled door in the vulcanization exit is closed, it is to be vulcanized in channel into vulcanizing when what is obtained by sensor for countering
When the quantity of rubber product is equal to the threshold value of setting, the automatically-controlled door of control vulcanization inlet is closed.
A kind of vulcanization process based on above-mentioned rubber product vulcanizing equipment, comprising the following steps:
Step 1: based on vulcanization entrance and vulcanizing rubber to be vulcanized in the vulcanization channel that exit sensor for countering obtains
The loading condition in the quantity judgement vulcanization channel of product passes through the first electricity of control for the vulcanization channel for being judged as idle state
Machine driving inclined ramp does vertical motion along the vertical rail erected in rail chair and does along the horizontal rail of ground rail chair with perpendicular rail chair synchronous
Horizontal motion makes oblique orbit move to the automatically-controlled door in the idle corresponding vulcanization inlet in vulcanization channel, will be adjustable defeated
Band is sent to move to above inclined ramp along slide-bar；
Step 2: rubber product to be vulcanized being placed on rubber product conveyer belt, third motor driven rubber product is controlled
V belt translation is conveyed, is sent to and the free time when the detection of the 4th position sensor is located at the rubber product on the rubber product conveyer belt
The opposite push plate in vulcanization channel driving within the scope of when, control third motor stops, while controlling cylinder unlatching and make the gas
Cylinder drives push plate to push to rubber product to be vulcanized on adjustable conveyer belt；Control adjustable conveyer belt described in the second motor driven
Transmission obtains under the transmission effect of adjustable conveyer belt when the rubber product wait vulcanize is delivered to the automatically-controlled door of vulcanization inlet
The location information for taking first position sensor to send, the automatically-controlled door for controlling the vulcanization inlet at this time are opened and described are vulcanized out
Mouthful place automatically-controlled door close, rubber product to be vulcanized in entered under gravity on inclined ramp vulcanize channel in, when
Based on sensor for countering obtain the rubber product wait vulcanize quantity be equal to setting threshold value when, control vulcanization inlet from
Dynamic door is closed；
Step 3: repeating step 1 and step 2 until constant temperature vulcanizes indoor vulcanization channel and fills rubber system to be vulcanized
Product；
Step 4: opening constant temperature vulcanizing chamber, indoor rubber product is vulcanized to constant temperature and is vulcanized, when vulcanization is to when setting
Between when, the automatically-controlled door in control vulcanization exit is opened, while being controlled the 4th motor and the 5th motor and being opened, the rubber after making vulcanization
Product is exported via rear roller-way to finished product positioning mechanism respectively.
Compared with prior art, the advantages and beneficial effects of the present invention are:
1, rubber product vulcanizing equipment provided by the invention, wherein logical for multiple vulcanizations are provided in constant temperature vulcanizing chamber
Road can be achieved at the same time the synchronic curing for adding a large amount of rubber product, substantially increase curing efficiency, reduce the labour of worker
Intensity, while the design of use constant temperature vulcanizing chamber helps to improve the vulcanized quality of rubber product.
2, rubber product vulcanizing equipment provided by the invention, designed conveyor module, can be used for multiple vulcanization channels makes
With high degree of automation is flexible to operation, and structure is easily assembled, and meets a large amount of the synchronous of rubber product vulcanization and carries out, effectively
Reduce the labor intensity of worker.
3, rubber product vulcanizing equipment provided by the invention, effective and reasonable design and the constant temperature vulcanizing chamber compatible use
Conveyor module and conveying locating module, realize the automation control of sulfuration process, while meeting a large amount of rubber product vulcanizations
It is synchronous to carry out, the labor intensity of worker is effectively reduced, power utilization rate is high, saves the energy and occupied area is small, improve work
Make efficiency and product quality.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the specific embodiment of rubber product vulcanizing equipment of the present invention；
Fig. 2 is the top view of rubber product vulcanizing equipment shown in Fig. 1 of the present invention；
Fig. 3 is partial enlarged view at the A of rubber product vulcanizing equipment shown in Fig. 1 of the present invention；
Fig. 4 is partial enlarged view at the B of rubber product vulcanizing equipment shown in Fig. 1 of the present invention；
Fig. 5 is section view of the rubber product vulcanizing equipment shown in Fig. 2 of the present invention along line A-A；
Fig. 6 is partial enlarged view at the C of rubber product vulcanizing equipment shown in Fig. 5 of the present invention.
In above each figure: 1, constant temperature vulcanizing chamber；2, vulcanize entrance；3, vulcanize channel；4, automatically-controlled door；5, automatic door track；6,
Roller；7, first position sensor；8, conveyor module；9, rail chair is erected；10, rail chair；11, inclined ramp；12, adjustable conveyer belt；
13, slide-bar；14, displacement sensor；15, second position sensor；16, angular transducer；17, the third place sensor；18, rubber
Glue product conveyer belt；19, actuator；20, push plate；21, cylinder fixed seat；22, bracket；23, third motor；24, the 4th position
Sensor；25, locating module is conveyed；26, rear roller-way；261, roller-way after first；262, roller-way after second；263, third back roller
Road；27, the 4th motor；28, finished product positioning mechanism；29, electric control cabinet；30, first motor；31, the second motor.
Specific embodiment
In the following, the present invention is specifically described by illustrative embodiment.It should be appreciated, however, that not into one
In the case where step narration, element, structure and features in an embodiment can also be advantageously incorporated into other embodiments
In.
In the description of the present invention, it is to be understood that, term " center ", "upper", "lower", "front", "rear", " left side ",
The orientation or positional relationship of the instructions such as " right side ", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on the figure
Orientation or positional relationship is merely for convenience of description of the present invention and simplification of the description, rather than the device of indication or suggestion meaning or
Element must have a particular orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
Term " first ", " second " be used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or
Implicitly indicate the quantity of indicated technical characteristic." first " is defined as a result, the feature of " second " can be expressed or imply
Ground includes one or more of the features.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be to be connected directly, the connection inside two elements can also be can be indirectly connected through an intermediary.For this field
For those of ordinary skill, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Embodiment:
The present embodiment provides a kind of rubber product vulcanizing equipments, as depicted in figs. 1 and 2, including constant temperature vulcanizing chamber 1, it is described
The side of constant temperature vulcanizing chamber 1 is provided with multiple vulcanization entrances 2, and the opposite other side is provided with multiple vulcanization outlets, the perseverance
The vulcanization channel 3 for being used to place and transmit rubber product of multiple inclined arrangements is provided in warm vulcanizing chamber 1, it is specific such as Fig. 5
Shown, the one end in the vulcanization channel 3 is connected with the vulcanization entrance 2, and the other end is connected with vulcanization outlet, and institute
State vulcanization channel 3 and horizontal plane formed towards it is described vulcanize entrance 2 angle it is at an acute angle.The plurality of vulcanization channel 3
Queueing discipline and quantity, those skilled in the art can arrange according to actual vulcanization amount demand, the present invention this to the spy
Sign is particularly limited to, and the arrangement mode in multiple vulcanization channels 3 is within the scope of the invention.Wherein explanation of the invention
It is arranged on multiple 3 longitudinal directions of vulcanization channel of rubber product vulcanizing equipment provided by book attached drawing using 3 rows, every desulphurization channel 3
Quantity is 14, and 42 vulcanization channels 3 are arranged altogether.
Among the above, in order to realize the closing of constant temperature vulcanizing chamber 1 and the automation control of entry switch, it is each it is described vulcanize into
Mouth 2 and vulcanization exit are provided with automatically-controlled door 4, and the automatically-controlled door 4 is connected on automatic door track 5 and along the automatic door track 5
It moves up and down to realize opening or closing for automatically-controlled door 4.For the ease of transmitting rubber product, arranged on each vulcanization channel 3
Column are provided with multiple rollers 6.In order to realize automatic detection and control rubber product conveying and vulcanization, it is each it is described vulcanize into
It is provided at mouth 2 for detecting whether there is rubber product to enter to the first position sensor 7 at the vulcanization entrance 2；Each
The vulcanization entrance 2 and vulcanization exit are separately provided for statistics and enter rubber product number to be vulcanized in vulcanization channel 3
The rubber product quantity of vulcanization is completed to determine rubber product quantity to be vulcanized in vulcanization channel 3 in amount and output vulcanization channel 3
Sensor for countering.It is preferred that the sensor for countering is photoelectric counting sensor, so that the rubber product quantity information obtained is more
Accurately, it and is easier to be counted.
In addition, the vulcanized article Automatic Conveying in order to realize rubber product vulcanizing equipment, the vulcanization entrance 2 is communicated with
For conveying the conveyor module 8 of rubber product to the vulcanization channel 3.Specifically, the conveyor module 8 is described including being connected to
The perpendicular rail chair 9 of the setting vulcanization of constant temperature vulcanizing chamber 12 side of entrance is fixedly attached to the bottom end of perpendicular rail chair 9 for making the perpendicular rail
Ground rail chair 10 that road moves in the horizontal direction is connected on perpendicular rail chair 9 and does vertical direction along the vertical rail and move and along institute
State ground rail chair 10 horizontal rail and perpendicular rail chair 9 do level of synchronization direction move it is oblique to be connected to each vulcanization entrance 2
Slideway 11.It is preferred that the conveyor module 8 further comprises adjustable conveyer belt 12 and slide-bar 13, described adjustable 12 one end of conveyer belt
On overlap joint to the inclined ramp 11, the other end, which is supported on the slide-bar 13, to be moved along the slide-bar 13 and is with the slide-bar 13
Axle center rotates.Vertical rail of the useful driving inclined ramp 11 in the perpendicular rail chair 9 is fixedly connected on described ground rail chair 10
It does vertical motion and the horizontal rail of described ground rail chair 10 and perpendicular rail chair 9 is driven to do the first motor that level of synchronization direction moves in road
30；The second motor 31 for driving adjustable the conveying V belt translation and rotation is fixedly connected on the adjustable conveyer belt 12.
Meanwhile as shown in Figure 3 and Figure 4, in order to realize the automatic operation and detection of conveyor module 8, the preferably described oblique cunning
It is provided with the vertical rail junction for detecting the inclined ramp 11 along the displacement of vertical rail moving displacement on road 11
Sensor 14；Whether be overlapped on the inclined ramp 11 for detecting adjustable conveyer belt 12 is provided on the inclined ramp 11
Two position sensors 15；The angle of the rotation angle for detecting adjustable conveyer belt 12 is additionally provided on the adjustable conveyer belt 12
Sensor 16；It is oppositely arranged on the slide-bar 13 with each vulcanization entrance 2 being arranged positioned at same level useful
In the third place sensor 17 for detecting adjustable 12 horizontal position of conveyer belt.Wherein displacement sensor 14 can be used for determining inclined ramp
11 vertical position, to check it whether at the vulcanization entrance 2 in the vulcanization channel 3 of setting, the angular transducer 16, second
Position sensor 15 and the third place sensor 17 obtain the location information of adjustable conveyer belt 12 in real time, described to ensure constantly
The adjustable firm overlap joint of conveyer belt is conveyed to avoid rubber product to be vulcanized and is interrupted on inclined ramp 11.
Meanwhile as shown in fig. 6, in order to further satisfaction rubber product vulcanizing equipment vulcanized article Automatic Conveying, institute
Stating conveyor module 8 further includes rubber product conveyer belt 18, and the slide-bar 13 is fixedly attached to the rubber product conveyer belt 18
On side, and the other side of the rubber product conveyer belt 18 is fixedly connected with for will be on the rubber product conveyer belt 18
Rubber product pushes to the push component on adjustable conveyer belt 12.It is preferred that the push component includes multiple actuators 19, each
The power output end of the actuator 19 is fixedly connected with push plate 20, and the push plate 20 is under the action of actuator 19 by the rubber
Glue product pushes on adjustable conveyer belt 12.The actuator 19 is preferably cylinder, and the push component further includes having for solid
The cylinder fixed seat 21 of the fixed cylinder, the cylinder fixed seat 21 are fixedly connected with the rubber product conveyer belt 18.It is preferred that
The bottom of the cylinder fixed seat 21 is supported by bracket 22, and the rubber product conveyer belt 18 is supported on the bracket 22.It is excellent
Select the quantity of the actuator 19 identical as the vulcanization quantity of entrance 2 that same horizontal line is arranged is located at, and each driving
Part 19 is oppositely arranged with each vulcanization entrance 2.It is wherein fixedly connected on the rubber product conveyer belt 18 described for driving
The third motor 23 that rubber product conveyer belt 18 is driven；It is provided in the push plate 20 defeated positioned at the rubber product for detecting
Send whether the rubber product on band 18 is sent to the 4th position sensor 24 within the scope of the driving of the push plate 20.
In addition, the vulcanized article automation output in order to realize rubber product vulcanizing equipment, multiple vulcanization outlets connect
It is connected to the conveying locating module that the rubber product after vulcanizing for exporting the vulcanization channel 3 is delivered to fixed position
25.It is preferred that rear roller-way 26 of the conveying locating module 25 including being connected to each vulcanization outlet, and position along the vertical direction
In same row it is described after roller-way 26 from top to bottom length is incremented by successively.So that the rubber that the rear roller-way 26 being located above is exported
Product is fallen on underlying rear roller-way 26, after finally falling to the rear roller-way 26 of bottom, output to conveying positioning mould
Block 25.It is preferred that being each provided with the 4th electricity for driving the rear roller-way 26 to be driven on the rear roller-way 26 of lowermost end
Machine 27, be each provided on rear roller-way 26 positioned at lowermost end and top between for drive it is described after the transmission of roller-way 26 the
Five motors, positioned at top it is described after roller-way 26 connected by multiple unpowered rollers and to form and obliquely.To specifications
Rubber product vulcanizing equipment shown in the drawings is arranged by multiple vulcanization channels 3 using 3 rows, then each column are by successively setting under upper
Roller-way 261 after roller-way 262 and third after roller-way 261, second, then be provided on roller-way 261 for driving after third after being equipped with first
The 4th motor 27 that roller-way 261 is driven after the third is moved, after roller-way 262 is provided with for driving described second after described second
The 5th motor that roller-way 262 is driven, roller-way 261 is connected by multiple unpowered rollers after the third forms and obliquely, no
Need power source.It is preferred that each the output end positioned at the rear roller-way 26 of lowermost end is provided with finished product positioning mechanism 28.Output
The rubber product after vulcanizing positioned by finished product positioning mechanism 28, facilitate subsequent gantry manipulator intelligent classification heap
Pile.
In addition, the rubber product vulcanizing equipment further includes electric control cabinet 29, the electric control cabinet 29 and the perseverance
Warm vulcanizing chamber 1 is fixedly connected, and the electrical control cabinet and institute's displacement sensors 14, first position sensor 7, the second position pass
Sensor 15, angular transducer 16, the third place sensor 17 and the 4th position sensor 24 connection, and also with the first motor
30, second motor 31, third motor 23, the 4th motor 27, the 5th motor, cylinder and vulcanization entrance 2 and vulcanize exit
Automatically-controlled door 4 connects；
The electric control cabinet 29 obtains the vertical displacement that inclined ramp 11 is moved along vertical rail based on displacement sensor 14
Information obtains the rotation angle information of adjustable conveyer belt 12 by angular transducer 16, is obtained by the third place sensor 17
Adjustable conveyer belt 12 horizontal position information, by first position sensor 7 detected whether rubber product enter it is described from
Dynamic door 4 obtains the number of rubber product to be vulcanized in vulcanization channel 3 by vulcanization entrance 2 and vulcanization exit sensor for countering
Amount, detects whether adjustable conveyer belt 12 is overlapped on the inclined ramp 11 by second position sensor 15, passes through the 4th position
The detection of sensor 24 is located at the driving the model whether rubber product on the rubber product conveyer belt 18 is sent to the push plate 20
In enclosing.
By obtaining vulcanization entrance 2 and vulcanizing rubber to be vulcanized in the vulcanization channel 3 that exit sensor for countering obtains
The quantity of product determines whether the loading condition in vulcanization channel 3 is in idle condition, to control whether first motor 30 is opened
It opens；It is located at the rubber product on the rubber product conveyer belt 18 by the detection of the 4th position sensor 24 to be sent to and the free time
When vulcanizing within the scope of the driving of the opposite push plate 20 in channel 3, control third motor 23 stops, while controlling cylinder and second
Motor 31 is opened；Detect whether that rubber product enters at the automatically-controlled door 4 to control the sulphur by first position sensor 7
Dissolve into that automatically-controlled door 4 at mouth 2 is opened and the automatically-controlled door 4 in the vulcanization exit is closed, when by sensor for countering obtain into
Automatically-controlled door 4 when entering to vulcanize the quantity of the rubber product in channel 3 wait vulcanize equal to the threshold value set, at control vulcanization entrance 2
It closes.
The embodiment of the present invention also provides a kind of vulcanization process based on above-mentioned rubber product vulcanizing equipment, including following step
It is rapid:
Step 1: based on vulcanization entrance 2 and vulcanizing rubber to be vulcanized in the vulcanization channel 3 that exit sensor for countering obtains
The loading condition in the quantity judgement vulcanization channel 3 of glue product passes through control for the vulcanization channel 3 for being judged as idle state
One motor 30 drives vertical rail of the inclined ramp 11 in perpendicular rail chair 9 to do vertical motion and along the horizontal rail of ground rail chair 10 and perpendicular
Rail chair 9 does the movement of level of synchronization direction, make oblique orbit move at the idle corresponding vulcanization entrance 2 in vulcanization channel 3 from
Dynamic door 4, adjustable conveyer belt 12 is moved to above inclined ramp 11 along slide-bar 13；
Step 2: rubber product to be vulcanized being placed on rubber product conveyer belt 18, control third motor 23 drives rubber
Product conveyer belt 18 is driven, and is passed when the detection of the 4th position sensor 24 is located at the rubber product on the rubber product conveyer belt 18
When sending to the driving of the push plate 20 opposite with idle vulcanization channel 3, control third motor 23 stops, while controlling gas
Cylinder unlatching makes the cylinder that push plate 20 be driven to push to rubber product to be vulcanized on adjustable conveyer belt 12；Control the second motor
The 31 drivings adjustable conveyer belt 12 is driven, when rubber product to be vulcanized is delivered under the transmission effect of adjustable conveyer belt 12
When vulcanizing the automatically-controlled door 4 at entrance 2, the location information that first position sensor 7 is sent is obtained, controls the vulcanization entrance at this time
Automatically-controlled door 4 at 2 is opened and the automatically-controlled door 4 in the vulcanization exit is closed, rubber product to be vulcanized on inclined ramp 11
It is entered under the action of gravity in vulcanization channel 3, when the quantity etc. of the rubber product to be vulcanized obtained based on sensor for countering
When the threshold value of setting, the automatically-controlled door 4 at control vulcanization entrance 2 is closed；
Step 3: repeating step 1 and step 2 until rubber to be vulcanized is filled in the vulcanization channel 3 in constant temperature vulcanizing chamber 1
Product；
Step 4: opening constant temperature vulcanizing chamber 1, the rubber product in constant temperature vulcanizing chamber 1 is vulcanized, when vulcanization to setting
When the time, the automatically-controlled door 4 in control vulcanization exit is opened, while controlling the 4th motor 27 and the unlatching of the 5th motor, after making vulcanization
Rubber product export respectively via rear roller-way 26 to finished product positioning mechanism 28.Wherein the finished product positioning mechanism 28 is rubber system
Usual means in product sulfuration process, specific structure are not belonging to the improvement structure of rubber product vulcanizing equipment of the present invention, for this
The rubber product vulcanizing equipment provided by inventing uses finished product positioning mechanism commonly used in the art.Simultaneously for
It is all to can be realized the finished product positioning positioned for the rubber product after the vulcanization after output for those skilled in the art
Mechanism all belongs to the scope of protection of the present invention.
The vulcanization process of the preferred rubber product vulcanizing equipment, comprising the following steps:
Step 1: electric control cabinet 29 obtains vulcanization entrance 2 respectively and vulcanizes the count information of exit sensor for countering,
The quantity for calculating rubber product to be vulcanized in vulcanization channel 3 judges the loading condition for vulcanizing channel 3, when in vulcanization channel
Rubber product quantity be less than setting threshold value when, be judged as the vulcanization channel 3 of idle state, pass through control first motor 30 drive
It moves vertical rail of the inclined ramp 11 in the perpendicular rail chair 9 and does vertical motion and along the horizontal rail of ground rail chair 10 and perpendicular rail
Seat 9 does the movement of level of synchronization direction, moves to oblique orbit automatic at the idle corresponding vulcanization entrance 2 in vulcanization channel 3
Door 4, adjustable conveyer belt 12 is moved to above inclined ramp 11 along slide-bar 13；
Step 2: rubber product to be vulcanized being placed on rubber product conveyer belt 18, the control of electric control cabinet 29 the
Three motors 23 drive rubber product conveyer belt 18 to be driven, when the detection of the 4th position sensor 24 is located at the rubber product conveyer belt
When rubber product on 18 is sent within the scope of the driving of the push plate 20 opposite with idle vulcanization channel 3, the electric appliance
Control cabinet 29, which controls third motor 23, to be stopped, while controlling cylinder unlatching makes the cylinder drive push plate 20 by rubber to be vulcanized
Product pushes on adjustable conveyer belt 12；The electric control cabinet 29 controls the second motor 31 and the adjustable conveyer belt 12 is driven to pass
It is dynamic, under the transmission effect of adjustable conveyer belt 12 at the automatically-controlled door 4 that rubber product to be vulcanized is delivered at vulcanization entrance 2
When, the electric control cabinet 29 obtains the location information that first position sensor 7 is sent, and the electric control cabinet 29 controls at this time
Automatically-controlled door 4 at the vulcanization entrance 2 is opened and the automatically-controlled door 4 in the vulcanization exit is closed, and the rubber product is in oblique sliding
It is entered under gravity on road 11 in vulcanization channel 3, when the rubber product to be vulcanized that the electrical control cabinet obtains
Quantity be equal to setting threshold value when, control vulcanization entrance 2 at automatically-controlled door 4 close；
Step 3: repeating step 1 and step 2 until rubber to be vulcanized is filled in the vulcanization channel 3 in constant temperature vulcanizing chamber 1
Product；
Step 4: the electric control cabinet 29 opens constant temperature vulcanizing chamber 1, carries out sulphur to the rubber product in constant temperature vulcanizing chamber 1
Change, when vulcanization is to setting time, the automatically-controlled door 4 in the control of the electric control cabinet 29 vulcanization exit is opened, while controlling the
Four motors 27 and the 5th motor are opened, and the rubber product after making vulcanization is respectively via rear roller-way 26 output to finished product positioning mechanism
28, it is convenient by subsequent gantry manipulator automatic Picking, classification.
Wherein the electric control cabinet 29 obtains displacement sensor 14, angular transducer 16, second position sensor in real time
15 and the third place sensor 17 information, to ensure that the inclined ramp 11 moves to the vertical position of setting and adjustable conveyer belt
On 12 firm overlap joints to inclined ramp 11.
Claims (10)
1. a kind of rubber product vulcanizing equipment, it is characterised in that: including constant temperature vulcanizing chamber, the side of the constant temperature vulcanizing chamber is arranged
There are multiple vulcanization entrances, and the opposite other side is provided with multiple vulcanizations outlets, is provided in the constant temperature vulcanizing chamber and multiple is in
The vulcanization channel for being used to place and transmit rubber product of inclination arrangement, the one end in the vulcanization channel and the vulcanization entrance phase
Connection, the other end and the vulcanization outlet are connected, and the vulcanization channel and horizontal plane formation towards the vulcanization entrance
Angle it is at an acute angle.
2. rubber product vulcanizing equipment according to claim 1, it is characterised in that: each vulcanization entrance and vulcanize out
Automatically-controlled door is provided at mouthful, the automatically-controlled door is connected on automatic door track and moves up and down along the automatic door track to realize certainly
Dynamic door opens or closes；
Multiple rollers are disposed on each vulcanization channel；
Each vulcanization inlet is provided with for detecting whether there is rubber product to enter to the first of the vulcanization inlet
Position sensor；
Each vulcanization entrance and vulcanization exit are separately provided for statistics and enter rubber to be vulcanized in vulcanization channel
The rubber product quantity of vulcanization is completed to determine rubber product to be vulcanized in vulcanization channel in product amounts and output vulcanization channel
The sensor for countering of quantity.
3. rubber product vulcanizing equipment according to claim 1, it is characterised in that: the vulcanization entrance be communicated with for
The conveyor module of the vulcanization channel conveying rubber product, the conveyor module include being connected to the constant temperature vulcanizing chamber setting sulphur
Change the perpendicular rail chair of inlet side, be fixedly attached to the bottom end of perpendicular rail chair with the ground for moving the perpendicular track in the horizontal direction
Rail chair is connected on perpendicular rail chair and does vertical direction along the vertical rail and move and along the horizontal rail of described ground rail chair and perpendicular rail
The inclined ramp that seat does the movement of level of synchronization direction to be connected to each vulcanization entrance.
4. rubber product vulcanizing equipment according to claim 3, it is characterised in that: the conveyor module further comprises
Adjustable conveyer belt and slide-bar, described adjustable conveyer belt one end are overlapped to the inclined ramp, and the other end is supported on the slide-bar
It moves along the slide-bar and rotates using the slide-bar as axle center.
5. rubber product vulcanizing equipment according to claim 4, it is characterised in that: be fixedly connected on described ground rail chair useful
Drive vertical rail of the inclined ramp in the perpendicular rail chair do vertical motion and drive described ground rail chair horizontal rail and
Perpendicular rail chair does the first motor of level of synchronization direction movement；
The second motor for driving adjustable the conveying V belt translation and rotation is fixedly connected on the adjustable conveyer belt.
It is provided with the vertical rail junction for detecting the inclined ramp along vertical rail motion bit on the inclined ramp
The displacement sensor of shifting；
The second position sensing whether being overlapped on the inclined ramp for detecting adjustable conveyer belt is provided on the inclined ramp
Device；
The angular transducer of the rotation angle for detecting adjustable conveyer belt is additionally provided on the adjustable conveyer belt；
Being relatively set on the slideway with each vulcanization entrance being arranged positioned at same level can for detection
Adjust the third place sensor of conveyer belt horizontal position.
6. rubber product vulcanizing equipment according to claim 3, it is characterised in that: the conveyor module further includes rubber system
Product conveyer belt, the slide-bar are fixedly attached on the side of the rubber product conveyer belt, and the rubber product conveyer belt
The other side is fixedly connected with for the rubber product on the rubber product conveyer belt to be pushed to the push on adjustable conveyer belt
Component.
7. rubber product vulcanizing equipment according to claim 6, it is characterised in that: the push component includes multiple drivings
Part, the power output end of each actuator are fixedly connected with push plate, and the push plate is under the action of actuator by the rubber
Glue product pushes on adjustable conveyer belt；
The third motor for driving the rubber product conveying V belt translation is fixedly connected on the rubber product conveyer belt；
Be provided in the push plate for detect the rubber product being located on the rubber product conveyer belt whether be sent to it is described
The 4th position sensor within the scope of the driving of push plate.
8. rubber product vulcanizing equipment according to claim 1, it is characterised in that: multiple vulcanization outlet connections are useful
In the conveying locating module that the rubber product after vulcanizing of vulcanization channel output is delivered to fixed position, the conveying
Locating module includes the rear roller-way for being connected to each vulcanization outlet, and along the vertical direction positioned at the rear roller-way of same row
From top to bottom length is incremented by successively.
9. rubber product vulcanizing equipment according to claim 8, it is characterised in that: each back roller for being located at lowermost end
The 4th motor for driving the rear roller-way transmission is provided on road, each the rear roller-way between lowermost end and top
On be provided with for drive it is described after roller-way transmission the 5th motor, positioned at top it is described after roller-way by multiple unpowered rollers
Cylinder connects composition and oblique；
The output end of each rear roller-way positioned at lowermost end is provided with finished product positioning mechanism.
10. a kind of vulcanization process based on rubber product vulcanizing equipment according to any one of claims 1 to 9, it is characterised in that:
The following steps are included:
Step 1: based on vulcanization entrance and vulcanizing rubber product to be vulcanized in the vulcanization channel that exit sensor for countering obtains
The loading condition in quantity judgement vulcanization channel pass through control first motor and drive for the vulcanization channel for being judged as idle state
Dynamic inclined ramp does vertical motion along the vertical rail erected in rail chair and does level of synchronization along the horizontal rail of ground rail chair and perpendicular rail chair
Direction movement makes oblique orbit move to the automatically-controlled door in the idle corresponding vulcanization inlet in vulcanization channel, by adjustable conveyer belt
It is moved to above inclined ramp along slide-bar；
Step 2: rubber product to be vulcanized being placed on rubber product conveyer belt, control third motor driven rubber product conveying
V belt translation is sent to and idle sulphur when the detection of the 4th position sensor is located at the rubber product on the rubber product conveyer belt
It when changing within the scope of the driving of the opposite push plate in channel, controls third motor and stops, while controlling cylinder unlatching to make the cylinder band
Dynamic push plate pushes to rubber product to be vulcanized on adjustable conveyer belt；Adjustable conveyer belt described in the second motor driven is controlled to pass
It is dynamic, under the transmission effect of adjustable conveyer belt when the rubber product wait vulcanize is delivered to the automatically-controlled door of vulcanization inlet, obtain
The location information that first position sensor is sent, the automatically-controlled door for controlling the vulcanization inlet at this time is opened and the vulcanization exports
The automatically-controlled door at place is closed, and rubber product to be vulcanized works as base in being entered under gravity in vulcanization channel on inclined ramp
When the quantity for the rubber product wait vulcanize that sensor for countering obtains is equal to the threshold value of setting, control vulcanizes the automatic of inlet
Door is closed；
Step 3: repeating step 1 and step 2 until constant temperature vulcanizes indoor vulcanization channel and fills rubber product to be vulcanized；
Step 4: constant temperature vulcanizing chamber is opened, indoor rubber product is vulcanized to constant temperature and is vulcanized, when vulcanization to setting time,
The automatically-controlled door in control vulcanization exit is opened, while controlling the 4th motor and the unlatching of the 5th motor, the rubber product after making vulcanization
It exports respectively via rear roller-way to finished product positioning mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810955198.7A CN109109236A (en) | 2018-08-21 | 2018-08-21 | Rubber product vulcanizing equipment and vulcanization process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810955198.7A CN109109236A (en) | 2018-08-21 | 2018-08-21 | Rubber product vulcanizing equipment and vulcanization process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109109236A true CN109109236A (en) | 2019-01-01 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810955198.7A Pending CN109109236A (en) | 2018-08-21 | 2018-08-21 | Rubber product vulcanizing equipment and vulcanization process |
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| Country | Link |
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| CN (1) | CN109109236A (en) |
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| CN110394962A (en) * | 2019-08-20 | 2019-11-01 | 仙居县创新机械设备有限公司 | A kind of rubber strip production whole line equipment of Dual-conveying tall co-extrusion |
| CN114147886A (en) * | 2021-11-18 | 2022-03-08 | 三维控股集团股份有限公司 | Flat vulcanizer parallels detects structure |
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