CN109107762A - A kind of dust-extraction unit and its dust removal method for processing dust for removing magnet - Google Patents
A kind of dust-extraction unit and its dust removal method for processing dust for removing magnet Download PDFInfo
- Publication number
- CN109107762A CN109107762A CN201810908521.5A CN201810908521A CN109107762A CN 109107762 A CN109107762 A CN 109107762A CN 201810908521 A CN201810908521 A CN 201810908521A CN 109107762 A CN109107762 A CN 109107762A
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- China
- Prior art keywords
- dust
- magnet
- gear
- staving
- extraction unit
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
Abstract
The invention discloses a kind of for removing the dust-extraction unit and its dust removal method of magnet processing dust, and the dust-extraction unit includes staving, dust collection mechanism, air draft mechanism, strainer, wiper mechanism, metrological service, controller.The dust collection mechanism includes isolation lid, the magnet being isolated in lid is arranged in.It is hemispherical and closed protective cover, multiple flabellums that the air draft mechanism, which includes motor, top,.The wiper mechanism includes multiple cleaning sprayers.The metrological service includes the support plate laid flat, the weighing sensor of installation on the supporting plate.The present invention attracts the magnetic dust in staving in air to cover and accumulate to isolation by setting dust collection mechanism using the magnetism of magnet, and dedusting simultaneously purifies air, improves efficiency of dust collection.The present invention also passes through setting wiper mechanism, after magnet removes isolation lid, the magnetic dust that the cleaning isolation side of covering is accumulated, and the magnetic dust of collection is recycled, and the utilization rate of resource is improved, it is energy saving.
Description
Technical field
It is specially a kind of for removing magnet processing dust the present invention relates to a kind of dust-extraction unit in dedusting technology field
Dust-extraction unit and its dust removal method.
Background technique
The ingredient of magnet includes the atoms such as iron, cobalt, nickel, and the internal structure of atom is more special, and magnet inherently has
There is magnetic moment.Magnet can generate magnetic field, have the characteristic for attracting the metals such as ferromagnetic material such as iron, nickel, cobalt.By 1,100
Development, magnet has become the muscle material in for people's lives, and is widely used in every field.Therefore, the product of magnet are promoted
Matter has great importance.
Existing magnet generation factory can generate a large amount of magnetic dust when producing magnet, and these dust are not only
It will affect the health of staff, can also be adsorbed on magnet product, influence the quality of product.But existing dedusting
Device remove magnetic dust when, often due to the magnetism of dust and be adsorbed on the electronic component inside deduster, not only dedusting imitate
Fruit is poor, and is easily damaged existing deduster.Therefore, it is necessary to design a kind of dust-extraction unit for magnet processing dust.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides it is a kind of for remove magnet processing dust dust-extraction unit and its
Dust removal method has the advantages that efficient, convenient, solves the problems, such as existing deduster except magnetic dust effect is poor, easy to damage.
(2) technical solution
To realize above-mentioned efficient, convenient and fast purpose, the invention provides the following technical scheme: a kind of for removing magnet processing
The dust-extraction unit of dust, including staving open up multiple ventilation holes on the outside of staving；The dust-extraction unit further include:
Dust collection mechanism comprising dust proof tube, top end face be spherical surface isolation lid, be arranged in isolation lid in magnet；
The bottom end of dust proof tube is fixed on the bottom wall of staving；The bottom end of isolation lid is slidably mounted on the outer wall of dust proof tube；Magnet is used for
Attract on the magnetic dust to the top of isolation lid in the air entered from ventilation hole；
Air draft mechanism comprising motor, top are hemispherical and closed protective cover, multiple flabellums；Protective cover setting exists
In staving；Motor is mounted in protective cover, and the rotation axis and protective cover of motor are coaxially disposed, and the top of the rotation axis of motor passes through
The top of protective cover；Multiple flabellums are fitted around on the top of the rotation axis of motor；
Strainer is arranged in the top of staving and is located at the top of flabellum；
Wiper mechanism comprising electronic valve, multiple cleaning sprayers；The top of isolation lid is arranged in multiple cleaning sprayers,
The top of the water spray end alignment isolation lid of cleaning sprayer；Electronic valve is used to open or closes cleaning sprayer；
Metrological service comprising the support plate that lays flat, the weighing sensor of installation on the supporting plate；The both ends of support plate point
It is not fixed on the inner wall of staving, and support plate is located at the top of magnet；Isolation lid rides on weighing sensor, makes weighing and sensing
Device detection isolation lid and isolation cover the total weight of magnetic dust；
Controller is arranged in staving；The isolation lid and isolation that the controller is detected according to weighing sensor cover
The total weight of magnetic dust closes motor, while opening by electronic valve when the total weight is more than a preset weight
Cleaning sprayer is isolated with spraying-rinsing to be covered.
As a further improvement of the foregoing solution, the dust-extraction unit further includes transmission mechanism；The transmission mechanism includes
Gear one and one meshed gears two of gear, reduction gear box, rubber column；Gear one is mounted on the bottom end of the rotation axis of motor
On；The input terminal connection gear two of the reduction gear box, the top of the output end connection rubber column of the reduction gear box；Rubber
Rubber column gel column be isolated that lid is coaxial, and the bottom end of rubber column is fixed on isolation and covers；The radius of gear one is less than the radius of gear two；
Wherein, it motor rotation and rotates with moving gear one, gear two, is slowed down further band by the reduction gear box
Dynamic rubber column rotation, and then make isolation lid rotation.
Further, the reduction gear box includes cabinet, bull stick one, gear three, gear four, bottom end connection rubber column
The bull stick two on top；The top of cabinet is fixed on the bottom end of protective cover；Bull stick one is rotatably installed in cabinet, and gear two is fixed
On the top of bull stick one；Gear three is coaxially mounted to the middle part of bull stick one, and gear three is engaged with gear four；Bull stick two rotates
It is mounted on the center of cabinet, gear four is coaxially mounted to the middle part of bull stick two；Wherein, the radius of gear three is less than the half of gear four
Diameter.
As a further improvement of the foregoing solution, the dust-extraction unit further includes drawer；Magnet is mounted in drawer, drawer
One end from be inserted on the outside of staving isolation lid in.
Further, the dust-extraction unit further includes knob；Knob includes the end of thread, column spinner, snap-gauge；The one of column spinner
The other end across drawer is held, and column spinner is rotatably installed on the other end of drawer；The end of thread and column spinner are coaxially disposed, and
The other end of end of thread connection column spinner；One end of snap-gauge is fixed on one end of column spinner；One is opened up on the bottom wall of drawer
Card hole rotates the end of thread and snap-gauge is driven to rotate, is stuck in the other end of snap-gauge in the card hole.
As a further improvement of the foregoing solution, the dust-extraction unit further includes circular collecting box；The bottom end of collecting box
It is mounted on the bottom wall of staving, the outside of the inside fitting isolation lid of collecting box, the inner wall of the outside fitting staving of collecting box.
Further, the dust-extraction unit further includes water supply mechanism；The water supply mechanism includes mounting plate, water tank, hydraulic
Pump；Mounting plate is fixed on the outside of staving；Water tank is installed on a mounting board；The water inlet end of hydraulic pump and the bottom end of water tank connect
It is logical.
Still further, the dust-extraction unit further includes atomising mechanism；The atomising mechanism includes atomizer；Atomization spray
Head includes cylinder, multiple nozzles；Cylinder is connected to the water outlet of hydraulic pump；Multiple nozzle rings on the outside for being mounted on cylinder,
Spray the intracorporal water atomization of cylinder.
Still further, the wiper mechanism further includes muti-piece fixed plate, a water pipe；One end of fixed plate is fixed on case
On the outside of body, multiple cleaning sprayers are mounted on the lower surface of fixed plate；In the other end of one end insertion fixed plate of water pipe
And multiple cleaning sprayers are connected to, the water outlet of the other end connection hydraulic pump of water pipe；
Protective cover includes mounting box, hemispherical box cover, the waterproof jacket with box cover coaxial arrangement；The bottom end of mounting box is fixed on
On the top of cabinet；The bottom end of box cover is fixed on the top of mounting box；Waterproof jacket is fixed on the lower section of box cover, the rotation of motor
The top of axis passes through waterproof jacket, box cover.
The present invention also provides a kind of for removing the dust removal method of the dust-extraction unit of magnet processing dust, uses above-mentioned
Any one is used to remove the dust-extraction unit of magnet processing dust, and the dust removal method includes:
(a) start motor, outside air is made to enter in staving by ventilation hole and be discharged from strainer；
(b) magnetic dust in the intracorporal air of bucket is attracted to isolation and covers and cover accumulation in isolation by magnet；
(c) controller is covered according to the isolation that weighing sensor detects and isolation covers the total weight of magnetic dust,
When the total weight is more than a preset weight, motor is closed, and magnet is removed into isolation lid, the controller passes through electronic valve
Door opens cleaning sprayer and the magnetic dust covered is isolated in hydroblasting.
(3) beneficial effect
Compared with prior art, the present invention provides a kind of dust-extraction unit and its dedustings that dust is processed for removing magnet
Method, have it is following the utility model has the advantages that
1, the dust-extraction unit and its dust removal method that dust is processed for removing magnet of the invention, passes through and exhaust blower is arranged
Structure, and ventilation hole is utilized, enter outside air in staving, while the part dust in air is left by strainer, and in weight
It is fallen from strainer under the action of power, thus preliminary purification air, to carry out preliminary dust removal.
2, the dust-extraction unit and its dust removal method that dust is processed for removing magnet of the invention, passes through and vacuum cleaner is arranged
Structure attracts the magnetic dust in staving in air to cover and accumulate to isolation using the magnetism of magnet, dedusting and purifies sky again
Gas improves efficiency of dust collection.
3, the dust-extraction unit and its dust removal method that dust is processed for removing magnet of the invention, passes through and cleaning machine is arranged
Structure, metrological service and controller, metrological service's detection isolation lid and isolation cover the total weight of magnetic dust, controller according to
The total weight of metrological service's detection, detection and isolation cover the weight of magnetic dust, and after magnet removes isolation lid, driving cleaning
The magnetic dust that the cleaning isolation side of covering of mechanism is accumulated, falls into magnetic dust into collecting box, completes the receipts to magnetic dust
Collection, and the magnetic dust of collection is recycled, the utilization rate of resource is improved, it is energy saving.
4, the dust-extraction unit and its dust removal method for removing magnet processing dust of the invention is made by the way that drawer is arranged
Magnet is mounted in drawer, and magnet is facilitated to remove from isolation lid, to clean the dust that isolation covers, to improve dedusting effect
Rate.
5, the dust-extraction unit and its dust removal method that dust is processed for removing magnet of the invention, passes through and driver is arranged
Structure drives isolation lid rotation using decelerating through motor, and the non-magnetic dust for covering isolation is got rid of under the rotary action of isolation lid
It drops down onto collecting box, so that the magnetic dust that covers of isolation is continued to stay in isolation and is covered, to screen out the magnetic powder for needing to recycle
Dirt, and these magnetic dusts are collected, the utilization rate of magnet material is improved, is economized on resources.
6, the dust-extraction unit and its dust removal method that dust is processed for removing magnet of the invention, passes through and atomizer is arranged
Structure humidifies staving, makes the dust in staving in air in conjunction with the droplet of atomization and fall to be isolated to cover and collect
In case, to improve the effect of dedusting, and air is further purified, improves the quality of magnet product.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for processing the dust-extraction unit of dust for removing magnet of the embodiment of the present invention 1；
Fig. 2 is the outside drawing of the dust-extraction unit in Fig. 1；
Fig. 3 is the structural schematic diagram of the protective cover in Fig. 1；
Fig. 4 is the top view of the collecting box in Fig. 1；
Fig. 5 is the side view of drawer in Fig. 1, knob and magnet；
Fig. 6 is the structural schematic diagram of the knob in Fig. 1；
Fig. 7 is the structural schematic diagram for processing the dust-extraction unit of dust for removing magnet of the embodiment of the present invention 3；
Fig. 8 is the enlarged drawing of the region A in Fig. 7；
Fig. 9 is the structural schematic diagram for processing the dust-extraction unit of dust for removing magnet of the embodiment of the present invention 4；
Figure 10 is the structural schematic diagram of the atomizer in Fig. 9；
Figure 11 is the structural schematic diagram for processing the dust-extraction unit of dust for removing magnet of the embodiment of the present invention 5；
Figure 12 is the structural schematic diagram for processing the dust-extraction unit of dust for removing magnet of the embodiment of the present invention 6；
Figure 13 is the structural schematic diagram for processing the dust-extraction unit of dust for removing magnet of the embodiment of the present invention 7；
Figure 14 is the structural schematic diagram of the extensible member of the dust-extraction unit of the removal magnet processing dust in Figure 13.
Symbol description:
1 staving, 26 support plate
2 motor, 27 weighing sensor
3 strainer, 28 rubber column
4 fixed cylinder, 29 gear one
5 flabellum, 30 gear two
6 water pipe, 31 bull stick one
7 water tank, 32 gear three
8 hydraulic pump, 33 gear four
9 mounting plate, 34 bull stick two
10 ventilation hole, 35 dust proof tube
11 drawer, 36 extensible member
12 cabinet, 37 support column
13 magnet, 191 mounting box
14 isolation 192 box covers of lid
15 fixed plate, 193 waterproof jacket
16 cleaning sprayer, 201 end of thread
17 collecting box, 202 column spinner
18 support frame, 203 snap-gauge
19 protective cover, 221 cylinder
20 knob, 222 nozzle
21 electronic valve, 361 inserted link
22 atomizers 362 limit terminal
23 limit plate, 363 limiting section
24 fistulae, 364 motherboard
25 liquid reserve tanks
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
Fig. 1 and Fig. 2 is please referred to, the dust-extraction unit for removing magnet processing dust of the present embodiment includes staving 1, inhales
Dirt mechanism, air draft mechanism, strainer 3, support column 37, collecting box 17, water supply mechanism, wiper mechanism, metrological service, controller, pumping
Drawer 11, knob 20.
The outside of staving 1 opens up multiple ventilation holes 10, enters outside air.Wherein, staving 1 can use drum,
It can be using square bucket.
Dust collection mechanism is used to adsorb the magnetic dust in staving 1 in air, and dust collection mechanism includes dust proof tube 35, isolation lid
14, magnet 13.The bottom end of dust proof tube 35 is fixed on the bottom wall of staving 1.The end face that the top of lid 14 is isolated is spherical surface, isolation lid
14 bottom end is slidably mounted on the outer wall of dust proof tube 35.Magnet 13 is used to attract the magnetism from the air that ventilation hole 10 enters
On dust to the top of isolation lid 14.Here, by the magnetism using magnet 13, attract the magnetic dust in staving 1 in air
It on to isolation lid 14 and accumulates, realize dedusting and purifies air, improve efficiency of dust collection.Also, the powder accumulated on isolation lid 14
When dirt is more, magnet 13 can be removed, slides the dust accumulated on isolation lid 14 from spherical surface.
Air draft mechanism is used for the air being discharged in staving 1, and air draft mechanism includes motor 2, protective cover 19, support frame 18, consolidates
Safety barrel 4, multiple flabellums 5.The top of protective cover 19 is hemispherical, and protective cover 19 is closed and is arranged in staving 1.Support frame
18 bottom end is fixed on the bottom wall of protective cover 19.Motor 2 is mounted on support frame 18 and is located in protective cover 19, motor 2
Rotation axis and protective cover 19 are coaxially disposed, and the top of the rotation axis of motor 2 passes through the top of protective cover 19.The bottom end of fixed cylinder 4
It is fixed on the top of the output shaft of motor 2, multiple flabellums 5 are fitted around on the lateral surface of fixed cylinder 4.Outside air is from logical
Air holes 10 enters staving 1, and motor 2 rotates and flabellum 5 is driven to rotate, thus from the sky in the open discharge staving 1 of staving 1
Gas.
In some embodiments, multiple limit plates 23 are arranged in the outside of protective cover 19, and the both ends of limit plate 23 are fixed respectively
Protective cover 19 and staving 1, keep protective cover 19 more stable.
The shape of strainer 3 is round or rectangle, and the top in the top of staving 1 and being located at flabellum 5 is arranged in strainer 3.
Strainer 3 is inserted on staving 1, and can be with plug strainer 3.It, can be with when dust is more on strainer 3 and blocks strainer 3
The strainer 3 pulling up strainer 3, and more renewing, improves the effect of dedusting.Air in staving 1 is under the action of air draft mechanism, air
In part dust left by strainer 3, and fallen from strainer 3 under gravity, thus preliminary purification air, to carry out
Preliminary dust removal.
Support column 37 is coaxially disposed with lid 14 is isolated, and the bottom end of support column 37 is fixed on isolation lid 14, protective cover 19
Bottom end is fixed on the top of support column 37.
Referring to Fig. 3, in some embodiments, protective cover 19 includes mounting box 191, box cover 192, waterproof jacket 193.Installation
The bottom end of box 191 is fixed on the top of support column 37.Box cover 192 is hemispherical, and the bottom end of box cover 192 is fixed on mounting box
On 191 top.Waterproof jacket 193 and box cover 192 are coaxially disposed, and waterproof jacket 193 is fixed on the lower section of box cover 192, motor 2 it is defeated
The top of shaft passes through waterproof jacket 193, box cover 192.Waterproof jacket 193 can prevent the moisture in air enter protective cover 19 and
Motor 2 is damaged, the service life of motor 2 is improved.In some embodiments, waterproof jacket 193 also has dust-proof effect, avoids sky
Dust in gas enters in protective cover 19.
Referring to Fig. 4, the shape of collecting box 17 is annular shape, the bottom end of collecting box 17 is mounted on the bottom wall of staving 1, is received
The outside of the inside fitting isolation lid 14 of header 17, the inner wall of the outside fitting staving 1 of collecting box 17.Collecting box 17 can be collected
The dust that a part is fallen from strainer 3 can also collect the dust slided from the spherical surface of isolation lid 14.
Water supply mechanism is used to supply water to wiper mechanism, and water supply mechanism includes mounting plate 9, water tank 7, hydraulic pump 8.Mounting plate 9
It is fixed on the outside of staving 1.Water tank 7 is mounted on mounting plate 9.The water inlet end of hydraulic pump 8 is connected to the bottom end of water tank 7.
Wiper mechanism is used to clean the dust accumulated on isolation lid 14, and wiper mechanism includes electronic valve 21, multiple cleanings
15, spray head 16, muti-piece fixed plate water pipes 6.One end of fixed plate 15 is fixed on the outside of support column 37, multiple cleaning sprays
First 16 are mounted on the lower surface of fixed plate 15, and the top of the water spray end alignment isolation lid 14 of cleaning sprayer 16.The one of water pipe 6
In the other end of end insertion fixed plate 15 and it is connected to multiple cleaning sprayers 16, the water outlet of the other end connection hydraulic pump 8 of water pipe 6
End.Electronic valve 21 is mounted on water pipe 6, is used to open or closes the flowing of water flow in water pipe 6, facilitates control cleaning sprayer
16 work.
For wiper mechanism after magnet 13 removes isolation lid 14, the magnetic dust accumulated above cleaning isolation lid 14 makes magnetism
Dust is fallen into collecting box 17, is completed the collection to magnetic dust, and recycle the magnetic dust of collection, is improved resource
Utilization rate, it is energy saving.
Metrological service includes the support plate 26 laid flat, weighing sensor 27.The both ends of support plate 26 are separately fixed at staving 1
Inner wall on, and support plate 26 is located at the top of magnet 13.Weighing sensor 27 is mounted in support plate 26.Isolation lid 14 rides over
On weighing sensor 27, makes the detection of weighing sensor 27 isolation lid 14 and the total weight of magnetic dust on lid 14 is isolated.
Controller is arranged in staving 1.The isolation lid 14 and be isolated on lid 14 that controller is detected according to weighing sensor 27
The total weight of magnetic dust closes motor 2 when total weight is more than a preset weight, takes out magnet 13, while passing through electronics
Valve 21 opens cleaning sprayer 16 and lid 14 is isolated with spraying-rinsing.The total weight that controller is detected according to metrological service, by subtracting
The actual weight of isolation lid 14 is gone, to calculate the weight of magnetic dust on isolation lid 14, and is reached in the weight of magnetic dust
When to weight actually required, motor 2 is closed.Magnet 13 remove isolation lid 14 after, controller drive wiper mechanism cleaning every
It from the magnetic dust accumulated above lid 14, falls into magnetic dust into collecting box 17, completes the collection to magnetic dust, and return
It receives using the magnetic dust collected, improves the utilization rate of resource, save material, reduce magnet generation cost.
Referring to Fig. 5, in the present embodiment, magnet 13 is mounted in drawer 11, one end of drawer 11 is from the outside of staving 1
It is inserted into isolation lid 14.In the present embodiment, magnet 13 is mounted in drawer 11, magnet is facilitated to move from isolation lid 14
Out, the dust to clean on isolation lid 14, to improve efficiency of dust collection.
Referring to Fig. 6, knob 20 includes the end of thread 201, column spinner 202, snap-gauge 203；One end of column spinner 202, which passes through, takes out
The other end of drawer 11, and column spinner 202 is rotatably installed on the other end of drawer 11.The end of thread 201 is coaxially set with column spinner 202
It sets, and the end of thread 201 connects the other end of column spinner 202.One end of snap-gauge 203 is fixed on one end of column spinner 202.Drawer
A card hole is opened up on 11 bottom wall, rotate the end of thread 201 and snap-gauge 203 is driven to rotate, and the other end of snap-gauge 203 is made to be stuck in card
Kong Zhong facilitates fixed and extraction drawer 11.
In conclusion the dedusting for removing magnet processing dust of the present embodiment fills compared to existing dust-extraction unit
It sets and has following advantages:
1, the dust-extraction unit that dust is processed for removing magnet of the present embodiment by the way that air draft mechanism is arranged, and utilizes logical
Air holes 10 enters outside air in staving 1, while the part dust in air is left by strainer 3, and in the effect of gravity
Under fallen from strainer 3, thus preliminary purification air, to carry out preliminary dust removal.
2, the dust-extraction unit for removing magnet processing dust of the present embodiment utilizes magnet by the way that dust collection mechanism is arranged
13 magnetism attracts on the magnetic dust to isolation lid 14 in staving 1 in air and accumulates, and dedusting and purifies air again, mentions
High efficiency of dust collection.
3, the dust-extraction unit that dust is processed for removing magnet of the present embodiment, passes through and wiper mechanism, metrological service is arranged
And controller, metrological service's detection isolation lid 14 and the total weight that magnetic dust on lid 14 is isolated, controller is according to dosing machine
The total weight of structure detection, the weight of magnetic dust on detection and isolation lid 14, and after magnet 13 removes isolation lid 14, driving cleaning
The magnetic dust accumulated above mechanism cleaning isolation lid 14, falls into magnetic dust into collecting box 17, completes to magnetic dust
Collection, and recycle the magnetic dust of collection, improve the utilization rate of resource, it is energy saving.
4, the dust-extraction unit that dust is processed for removing magnet of the present embodiment pacifies magnet 13 by the way that drawer 11 is arranged
In drawer 11, magnet is facilitated to remove from isolation lid 14, with the dust cleaned on isolation lid 14, to improve dedusting effect
Rate.
Embodiment 2
Present embodiment discloses a kind of for removing the dust removal method of the dust-extraction unit of magnet processing dust, wherein dedusting
Device is using the dust-extraction unit in embodiment 1.The dust removal method of the present embodiment includes:
(a) start motor 2, so that outside air is entered in staving 1 by ventilation hole 10 and is discharged from strainer 3, to make portion
The dust of component non-magnetic is fallen from strainer 3.
(b) magnet 13 by the magnetic dust in the air in staving 1 be attracted to isolation lid 14 on and isolation lid 14 on heap
Product.
(c) the isolation lid 14 that controller is detected according to weighing sensor 27 and the total weight that magnetic dust on lid 14 is isolated,
When total weight is more than a preset weight, motor 2 is closed, and magnet 13 is removed into isolation lid 14, controller passes through electronic valve
Door 21 opens the magnetic dust on cleaning sprayer 16 and hydroblasting isolation lid 14.
Embodiment 3
Fig. 7 and Fig. 8 is please referred to, the dust-extraction unit for removing magnet processing dust of the present embodiment is in embodiment 1
On the basis of increase transmission mechanism, and eliminate support column 37.
Transmission mechanism includes gear 1, gear 2 30, reduction gear box, rubber column 28.Gear 1 is mounted on motor 2
Rotation axis bottom end on.Gear 2 30 is engaged with gear 1, and the radius of gear 1 is less than the radius of gear 2 30.Subtract
The input terminal connection gear 2 30 of fast gear-box, the top of the output end connection rubber column 28 of reduction gear box.Rubber column 28 with
It is coaxial that lid 14 is isolated, and the bottom end of rubber column 28 is fixed on isolation lid 14.
In some embodiments, reduction gear box includes cabinet 12, bull stick 1, gear 3 32, gear 4 33, bull stick two
34.The top of cabinet 12 is fixed on the bottom end of protective cover 19.Bull stick 1 is rotatably installed in cabinet 12, and gear 2 30 is fixed
On the top of bull stick 1.Gear 3 32 is coaxially mounted to the middle part of bull stick 1, and gear 3 32 is engaged with gear 4 33.
The top of the bottom end connection rubber column 28 of bull stick 2 34, bull stick 2 34 are rotatably installed in the center of cabinet 12.Gear 4 33 is coaxial
It is mounted on the middle part of bull stick 2 34.Wherein, the radius of gear 3 32 is less than the radius of gear 4 33.
Wherein, motor 2 is rotated and is rotated with moving gear 1, gear 2 30, is slowed down further by reduction gear box
It drives rubber column 28 to rotate, and then makes that the rotation of lid 14 is isolated.
The dust-extraction unit for removing magnet processing dust of the present embodiment is subtracted by the way that transmission mechanism is arranged using motor 2
The dynamic isolation lid 14 of speed belt rotates, and makes to be isolated the non-magnetic dust on lid 14 under the rotary action of isolation lid 14, is got rid of and drop down onto receipts
In header 17, the magnetic dust being isolated on lid 14 is set to continue to stay on isolation lid 14, to screen out the magnetic powder for needing to recycle
Dirt, and these magnetic dusts are collected, the utilization rate of magnet material is improved, is economized on resources.
Embodiment 4
Referring to Fig. 9, the dust-extraction unit for removing magnet processing dust of the present embodiment increases on the basis of embodiment 3
Atomising mechanism is added.The water supply of water supply mechanism can be used in atomising mechanism, and atomising mechanism includes atomizer 22.
Referring to Fig. 10, atomizer 22 includes cylinder 221, multiple nozzles 222.The water outlet of cylinder 221 and hydraulic pump 8
Connection.Multiple nozzles 222 are fitted around on the outside of cylinder 221, spray the water atomization in cylinder 221.
Therefore, the dust-extraction unit that dust is processed for removing magnet of the present embodiment, by the way that atomising mechanism is arranged, to staving
1 humidification makes the dust in staving 1 in air in conjunction with the droplet of atomization and falls to be isolated on lid 14 and collecting box 17
It is interior, to improve the effect of dedusting, and air is further purified, improves the quality of magnet product.
Embodiment 5
Figure 11 is please referred to, the dust-extraction unit for removing magnet processing dust of the present embodiment is similar to embodiment 3, only
One difference uses electromagnet in magnet 13 in this present embodiment, and eliminates drawer 11, knob 20.In the present embodiment,
By controlling the magnetism of electromagnet, when the dust accumulated on lid 14 is isolated reaches a certain amount of, the magnetic of electromagnet disappears, part
Magnetic dust slides from isolation lid 14 into collecting box 17, meanwhile, electronic valve 21 is opened, the cleaning isolation of cleaning sprayer 16 is made
Remaining dust on lid 14, to use next time.The present embodiment, which passes through, simplifies apparatus structure, reduces the cost of dust-extraction unit, letter
Change dust removal step, realize Full-automatic dust removal, improves efficiency of dust collection, facilitate the use of dust-extraction unit.
Embodiment 6
Figure 12 is please referred to, the dust-extraction unit for removing magnet processing dust of the present embodiment is similar to embodiment 3, only
One difference is eliminating collecting box 17 in this present embodiment, increases liquid reserve tank 25 and multiple fistulaes 24.The top of fistulae 24 connects
Logical staving 1, and the top of fistulae 24 is flushed with the bottom wall of staving 1.25 opening upwards of liquid reserve tank, and top is mounted on staving 1
On bottom end, in the bottom end insertion liquid reserve tank 25 of fistulae 24.In this way, after the dust accumulated on cleaning isolation lid 14, mixed dust
Liquid can flow into liquid reserve tank 25 from fistulae 24, can directly take the liquid of mixed dust away from liquid reserve tank 25, and extract it
In magnetisable material, realize reusing for magnetic material, economize on resources.
Embodiment 7
Figure 13 is please referred to, the dust-extraction unit for removing magnet processing dust of the present embodiment is similar to embodiment 3, only
Rubber column 28 is being substituted for extensible member 36 in this present embodiment by one difference.
Figure 14 is please referred to, extensible member 36 includes inserted link 361, limit terminal 362, limiting section 363, motherboard 364.Inserted link 361
Top be connected on the bottom end of bull stick 2 34, the bottom end of inserted link 361 is slidably mounted in motherboard 364.The setting of limiting section 363 exists
On the bottom end of inserted link 361, limit terminal 362 is arranged in motherboard 364.The bottom end of motherboard 364 is fixed on isolation lid 14.Limit
Portion 363 is located between two limit terminals 362, to limit the lifting of inserted link 361.Meanwhile when inserted link 361 rotates, due to
Limiting section 363 is stuck in motherboard 364, so that motherboard 364 be made to rotate together with the rotation of inserted link 361, and isolation lid 14 is driven to rotate.
The present embodiment is used to remove the dust-extraction unit of magnet processing dust, by the way that extensible member 36 is arranged, improves isolation lid 14
Liftable height makes wiper mechanism clean dust in time to improve the detection accuracy of weighing sensor 27.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. a kind of for removing the dust-extraction unit of magnet processing dust, including staving (1), it is characterised in that: the outside of staving (1)
Open up multiple ventilation holes (10)；The dust-extraction unit further include:
Dust collection mechanism comprising dust proof tube (35), the end face on top are interior in isolation lid (14) for the isolation lid (14) of spherical surface, setting
Magnet (13)；The bottom end of dust proof tube (35) is fixed on the bottom wall of staving (1)；The bottom end of isolation lid (14) is slidably mounted on anti-
On the outer wall of dirt barrel (35)；Magnet (13) be used for attracts from ventilation hole (10) enter air in magnetic dust to be isolated cover
(14) on top；
Air draft mechanism comprising motor (2), top are hemispherical and closed protective cover (19), multiple flabellums (5)；Protective cover
(19) setting is in staving (1)；Motor (2) is mounted in protective cover (19), and the rotation axis and protective cover (19) of motor (2) are coaxial
Setting, the top of the rotation axis of motor (2) pass through the top of protective cover (19)；Multiple flabellums (5) are fitted around in motor (2)
On the top of rotation axis；
Strainer (3) is arranged in the top of staving (1) and is located at the top of flabellum (5)；
Wiper mechanism comprising electronic valve (21), multiple cleaning sprayers (16)；Multiple cleaning sprayer (16) settings are covered in isolation
(14) top, the top of the water spray end alignment isolation lid (14) of cleaning sprayer (16)；Electronic valve (21) be used to open or
It closes cleaning sprayer (16)；
Metrological service comprising the support plate (26) laid flat, the weighing sensor (27) being mounted on support plate (26)；Support plate
(26) both ends are separately fixed on the inner wall of staving (1), and support plate (26) is located at the top of magnet (13)；Isolation lid (14)
Ride on weighing sensor (27), make weighing sensor (27) detection isolation lid (14) and isolation cover (14) on magnetic dust it is total
Weight；
Controller, setting is in staving (1)；Isolation lid (14) that the controller is detected according to weighing sensor (27) and every
Total weight from magnetic dust on lid (14) is closed motor (2) when the total weight is more than a preset weight, is led to simultaneously
It crosses electronic valve (21) and opens cleaning sprayer (16) with spraying-rinsing isolation lid (14).
2. according to claim 1 a kind of for removing the dust-extraction unit of magnet processing dust, it is characterised in that: described to remove
Dirt device further includes transmission mechanism；The transmission mechanism include gear one (29), with gear one (29) meshed gears two (30),
Reduction gear box, rubber column (28)；Gear one (29) is mounted on the bottom end of the rotation axis of motor (2)；The reduction gear box
Input terminal connection gear two (30), the reduction gear box output end connection rubber column (28) top；Rubber column (28)
(14) are covered coaxially with being isolated, and the bottom end of rubber column (28) is fixed on isolation lid (14)；The radius of gear one (29) is less than tooth
Take turns the radius of two (30)；
Wherein, motor (2) rotation and with moving gear one (29), gear two (30) rotate, by the reduction gear box slow down into
It drives to one step rubber column (28) to rotate, and then makes isolation lid (14) rotation.
3. according to claim 2 a kind of for removing the dust-extraction unit of magnet processing dust, it is characterised in that: described to subtract
Fast gear-box include cabinet (12), bull stick one (31), gear three (32), gear four (33), bottom end connection rubber column (28) top
The bull stick two (34) at end；The top of cabinet (12) is fixed on the bottom end of protective cover (19)；Bull stick one (31) is rotatably installed in case
In body (12), gear two (30) is fixed on the top of bull stick one (31)；Gear three (32) is coaxially mounted to bull stick one (31)
Middle part, and gear three (32) is engaged with gear four (33)；Bull stick two (34) is rotatably installed in the center of cabinet (12), gear four
(33) it is coaxially mounted to the middle part of bull stick two (34)；Wherein, the radius of gear three (32) is less than the radius of gear four (33).
4. according to claim 1 a kind of for removing the dust-extraction unit of magnet processing dust, it is characterised in that: described to remove
Dirt device further includes drawer (11)；Magnet (13) is mounted in drawer (11), and one end of drawer (11) is inserted from the outside of staving (1)
Enter into isolation lid (14).
5. according to claim 4 a kind of for removing the dust-extraction unit of magnet processing dust, it is characterised in that: described to remove
Dirt device further includes knob (20)；Knob (20) includes the end of thread (201), column spinner (202), snap-gauge (203)；Column spinner
(202) one end passes through the other end of drawer (11), and column spinner (202) is rotatably installed on the other end of drawer (11)；Spiral shell
Line end (201) and column spinner (202) are coaxially disposed, and the other end of the end of thread (201) connection column spinner (202)；Snap-gauge (203)
One end be fixed on one end of column spinner (202)；A card hole is opened up on the bottom wall of drawer (11), is rotated the end of thread (201)
And snap-gauge (203) is driven to rotate, it is stuck in the other end of snap-gauge (203) in the card hole.
6. according to claim 1 a kind of for removing the dust-extraction unit of magnet processing dust, it is characterised in that: described to remove
Dirt device further includes circular collecting box (17)；The bottom end of collecting box (17) is mounted on the bottom wall of staving (1), collecting box (17)
Inside fitting isolation lid (14) outside, collecting box (17) outside fitting staving (1) inner wall.
7. according to claim 3 a kind of for removing the dust-extraction unit of magnet processing dust, it is characterised in that: described to remove
Dirt device further includes water supply mechanism；The water supply mechanism includes mounting plate (9), water tank (7), hydraulic pump (8)；Mounting plate (9) is solid
It is scheduled on the outside of staving (1)；Water tank (7) is mounted on mounting plate (9)；The water inlet end of hydraulic pump (8) and the bottom end of water tank (7)
Connection.
8. according to claim 7 a kind of for removing the dust-extraction unit of magnet processing dust, it is characterised in that: described to remove
Dirt device further includes atomising mechanism；The atomising mechanism includes atomizer (22)；Atomizer (22) include cylinder (221),
Multiple nozzles (222)；Cylinder (221) is connected to the water outlet of hydraulic pump (8)；Multiple nozzles (222) are fitted around in cylinder
(221) on outside, spray the water atomization in cylinder (221).
9. according to claim 7 a kind of for removing the dust-extraction unit of magnet processing dust, it is characterised in that: described clear
Washing machine structure further includes muti-piece fixed plate (15), a water pipe (6)；One end of fixed plate (15) is fixed on the outside of cabinet (12)
On, multiple cleaning sprayers (16) are mounted on the lower surface of fixed plate (15)；The another of fixed plate (15) is inserted into one end of water pipe (6)
It in one end and is connected to multiple cleaning sprayers (16), the water outlet of other end connection hydraulic pump (8) of water pipe (6)；
Protective cover (19) includes mounting box (191), hemispherical box cover (192), the waterproof jacket with box cover (192) coaxial arrangement
(193)；The bottom end of mounting box (191) is fixed on the top of cabinet (12)；The bottom end of box cover (192) is fixed on mounting box
(191) on top；Waterproof jacket (193) is fixed on the lower section of box cover (192), and the top of the rotation axis of motor (2) passes through waterproof
Cover (193), box cover (192).
10. it is a kind of for removing the dust removal method of the dust-extraction unit of magnet processing dust, it is applied to appoint in claim 1 to 9
For removing the dust-extraction unit of magnet processing dust described in meaning one, it is characterised in that: the dust removal method includes:
(a) start motor (2), outside air is made to enter in staving (1) by ventilation hole (10) and be discharged from strainer (3)；
(b) magnetic dust in the air in staving (1) is attracted on isolation lid (14) and covers (14) in isolation by magnet (13)
Upper accumulation；
(c) magnetic dust is total on the isolation lid (14) and isolation lid (14) that the controller is detected according to weighing sensor (27)
Weight is closed motor (2) when the total weight is more than a preset weight, and magnet (13) are removed isolation lid (14), institute
It states controller and passes through the magnetic dust on electronic valve (21) opening cleaning sprayer (16) and hydroblasting isolation lid (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810908521.5A CN109107762B (en) | 2018-08-10 | 2018-08-10 | A kind of dust-extraction unit and its dust removal method for processing dust for removing magnet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810908521.5A CN109107762B (en) | 2018-08-10 | 2018-08-10 | A kind of dust-extraction unit and its dust removal method for processing dust for removing magnet |
Publications (2)
| Publication Number | Publication Date |
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| CN109107762A true CN109107762A (en) | 2019-01-01 |
| CN109107762B CN109107762B (en) | 2019-11-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810908521.5A Active CN109107762B (en) | 2018-08-10 | 2018-08-10 | A kind of dust-extraction unit and its dust removal method for processing dust for removing magnet |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110828102A (en) * | 2019-11-13 | 2020-02-21 | 王辰阳 | Automobile part demagnetizing device |
| CN111337398A (en) * | 2020-03-13 | 2020-06-26 | 西安交通大学 | Remote monitoring equipment for atmospheric pollutants |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109107762B (en) | 2019-11-08 |
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Denomination of invention: The invention relates to a dedusting device for removing the dust of magnet processing and a dedusting method thereof Effective date of registration: 20201216 Granted publication date: 20191108 Pledgee: Lujiang County small and medium-sized enterprises financing Company limited by guarantee Pledgor: ANHUI ONE MAGNET ELECTRONIC Co.,Ltd. Registration number: Y2020980009443 |
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Address after: 231524 shitouzhen Industrial Park, Lujiang County, Hefei City, Anhui Province Patentee after: Anhui Wanci Electronics Co.,Ltd. Address before: 231524 shitouzhen Industrial Park, Lujiang County, Hefei City, Anhui Province Patentee before: ANHUI ONE MAGNET ELECTRONIC Co.,Ltd. |