CN109098051A - Railway ballast tamping unit between a kind of pillow - Google Patents

Railway ballast tamping unit between a kind of pillow Download PDF

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Publication number
CN109098051A
CN109098051A CN201810981074.6A CN201810981074A CN109098051A CN 109098051 A CN109098051 A CN 109098051A CN 201810981074 A CN201810981074 A CN 201810981074A CN 109098051 A CN109098051 A CN 109098051A
Authority
CN
China
Prior art keywords
pillow
railway ballast
lifting assembly
tamping unit
ballast tamping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810981074.6A
Other languages
Chinese (zh)
Inventor
刘飞香
张宝明
王红兵
叶永钦
马占川
蔡文涛
潘勇
杨晓梅
符朗
高华中
刘刚
杨永江
汪宏
韩超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRCC High Tech Equipment Corp Ltd
Original Assignee
CRCC High Tech Equipment Corp Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CRCC High Tech Equipment Corp Ltd filed Critical CRCC High Tech Equipment Corp Ltd
Priority to CN201810981074.6A priority Critical patent/CN109098051A/en
Publication of CN109098051A publication Critical patent/CN109098051A/en
Withdrawn legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B27/00Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
    • E01B27/12Packing sleepers, with or without concurrent work on the track; Compacting track-carrying ballast
    • E01B27/20Compacting the material of the track-carrying ballastway, e.g. by vibrating the track, by surface vibrators

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

The present invention relates to railway ballast tamping units between a kind of pillow, including lifting assembly and compacting component, are connected between the lifting assembly and compacting component by damper (1), the lifting assembly uses internal and external frame nesting type structure or Open architecture.Compared with the prior art, the invention has the advantages that: large-scale maintenance machinery can be integrated in for fixed point compacting being can be realized, improving railway ballast compactness between pillow, improve railway roadbed stability between the tamping operation of railway ballast pillow.The present invention can both be integrated in large-scale maintenance machinery and combine job position automatic positioning equipment, realize and tamp between the intelligent of railway ballast pillow, the tamping operation that can also be integrated under light track maintenance machinery realization hand fit.The internal and external frame nested type lifting assembly that the present invention uses is rigidly preferable, while can be adjusted in time after abrasion occurs in director element and continue tamping operation, to substantially extend the working life of the present apparatus.

Description

Railway ballast tamping unit between a kind of pillow
Technical field
The present invention relates to railway ballast tamping units between a kind of railway maintenance mechanized equipment more particularly to a kind of pillow.
Background technique
After rail track tamping operation, railway ballast is redistributed in railway roadbed, and railway ballast is closely knit under sleeper, and railway ballast is loose between pillow, together When pillow between pick nest is formed in railway ballast.The backfill of the pick nest at present, which relies primarily on, manually to be backfilled, and is seldom tamped after backfill Processing causes railway ballast between pillow excessively loose, and the air that may be flowed in train high speed traveling process takes up, and falls on the stone tiny fragments of stone, coal, etc. Rail Surface, or even train can be caused to hit.Simultaneously because railway ballast is loose between pillow, railway roadbed stability is poor, and rail is in train Sinking or movement are easy to happen after operation.
The Chinese utility model patent of Patent No. ZL201720746027.4 discloses a kind of small-sized automatic hydraulic railway Route tamper vehicle belongs to railway line maintenance apparatus field.It is characterized by comprising reinforcement mechanisms and walking chassis, described Walking chassis direction of travel front and rear sides lower part is equipped with walking mechanism, and walking chassis top is divided into front and back on the basis of direction of travel Two regions, the front area left and right sides is respectively provided with one group of reinforcement mechanism parallel with railway track sleeper, in two groups of rammer compacters The front and back side of structure is respectively provided with one group of folder rail mechanism, is equipped in the middle part of walking chassis and is able to drive the lower road machine that complete machine goes up and down and rotates Structure.The utility model is a kind of artificial intelligent type equipment of electromechanical integration, and transfer, automation to equipment can be realized in one Whole operations such as road up and down of tamping operation, equipment, are not only greatly saved manpower, and improve operation quality, to row Vehicle interference is small, realizes industry upgrading of the railway track track switch tamping operation from mechanization to automation.But the utility model Not only structure is complicated for reinforcement mechanism, and the not set guiding of structure of its positioning guide column component adjusts structure, structure rigidity itself compared with Difference has the compactness of railway ballast, compacting effect and railway roadbed stability rail bilateral pillow after guide frame generates abrasion Larger adverse effect still needs to be further improved.
Summary of the invention
In order to solve technological deficiency existing for above-mentioned existing small-sized automatic hydraulic railway track tamper vehicle, what the present invention used Technical solution is specific as follows:
Railway ballast tamping unit between a kind of pillow, including lifting assembly and compacting component, lead between the lifting assembly and compacting component It crosses damper to be connected, the lifting assembly uses internal and external frame nesting type structure.
Preferably, the internal and external frame nesting type structure includes the first support plate, equipped with the in first support plate One lifting cylinder is being equipped with inner frame, the inner frame in first support plate around first lifting cylinder It is fixed with several gib blocks on outer wall, outer framework is provided on the outside of the inner frame, several tune are housed on the outer framework inner wall Whole cushion block, the adjustment cushion block are connected by adjusting screw with the outer framework, the adjustment cushion block and the adjusting screw Between for be threadedly coupled, by the gib block and it is described adjustment cushion block between relative position be arranged to mutual embedded structure shape Formula.
In any of the above-described scheme preferably, the compacting component includes bottom plate, and vibration group is housed above the bottom plate Part, bottom plate lower section both ends are respectively arranged with tamping block.
In any of the above-described scheme preferably, the vibration component includes bearing block, and the bearing block is fixedly mounted on On the bottom plate, shaft is housed on the bearing block, eccentric wheel is housed in the shaft.
In any of the above-described scheme preferably, including motor, the shaft input terminal are connected with the motor output end It connects.
In any of the above-described scheme preferably, including motor bracket, the motor are fixedly mounted on the motor bracket On, the motor bracket is fixedly mounted on the bottom plate.
In any of the above-described scheme preferably, the bearing block includes first bearing seat and second bearing seat, and described the One bearing block and second bearing seat are mounted on shield.
In any of the above-described scheme preferably, the damper uses hydra-shock absorber or mechanical damper.
In order to solve technological deficiency existing for above-mentioned existing small-sized automatic hydraulic railway track tamper vehicle, what the present invention used Another technical solution is specific as follows:
Railway ballast tamping unit between a kind of pillow, including lifting assembly and compacting component, lead between the lifting assembly and compacting component It crosses damper to be connected, the lifting assembly uses Open architecture.
Preferably, the Open architecture includes the second support plate, is gone up and down in second support plate equipped with second oily Cylinder is provided with pilot hole in second support plate close to second lifting cylinder, and the pilot hole is provided with lifting and leads Column.
In any of the above-described scheme preferably, the compacting component includes bottom plate, and vibration group is housed above the bottom plate Part, bottom plate lower section both ends are respectively arranged with tamping block.
In any of the above-described scheme preferably, the vibration component includes bearing block, and the bearing block is fixedly mounted on On the bottom plate, shaft is housed on the bearing block, eccentric wheel is housed in the shaft.
In any of the above-described scheme preferably, including motor, the shaft input terminal are connected with the motor output end It connects.
In any of the above-described scheme preferably, including motor bracket, the motor are fixedly mounted on the motor bracket On, the motor bracket is fixedly mounted on the bottom plate.
In any of the above-described scheme preferably, the bearing block includes first bearing seat and second bearing seat, and described the One bearing block and second bearing seat are mounted on shield.
In any of the above-described scheme preferably, the damper uses hydra-shock absorber or mechanical damper.
Compared with the prior art, the invention has the advantages that: large-scale maintenance machinery can be integrated between railway ballast pillow Tamping operation can be realized fixed point compacting, improve railway ballast compactness between pillow, improves railway roadbed stability.The present invention can be both integrated in Large-scale maintenance machinery simultaneously combines job position automatic positioning equipment, realizes and tamps between the intelligent of railway ballast pillow, can also be integrated in Light track maintenance machinery realizes the tamping operation under hand fit.The internal and external frame nested type lifting assembly rigidity that the present invention uses compared with It is good, while tamping operation can be adjusted and continued in time after abrasion occurs in director element, to substantially extend this dress The working life set.
Detailed description of the invention
The main view of Fig. 1 one preferred embodiment of railway ballast tamping unit between pillow of the invention;
The A-A cross-sectional view of Fig. 2 railway ballast tamping unit embodiment illustrated in fig. 1 between pillow of the invention;
The perspective view of Fig. 3 railway ballast tamping unit embodiment illustrated in fig. 1 between pillow of the invention;
The main view of Fig. 4 another preferred embodiment of railway ballast tamping unit between pillow of the invention;
The left view of Fig. 5 railway ballast tamping unit embodiment illustrated in fig. 4 between pillow of the invention;
The working state schematic representation of Fig. 6 railway ballast tamping unit embodiment illustrated in fig. 4 between pillow of the invention.
Description of symbols:
1 damper;2 eccentric wheels;3 shafts;4 motors;5 motor brackets;6 bottom plates;7 tamping blocks;8 second lifting cylinders;9 liftings are led Column;10 shields;11 bearing blocks;12 outer frameworks;13 inner frames;14 first lifting cylinders;15 adjusting screws;16 adjustment cushion blocks; 17 gib blocks.
Specific embodiment
The technical solution of railway ballast tamping unit between the pillow is described in detail below with reference to Fig. 1-6:
Embodiment one:
Railway ballast tamping unit between a kind of pillow, including lifting assembly and compacting component, lead between the lifting assembly and compacting component It crosses damper 1 to be connected, the lifting assembly uses internal and external frame nesting type structure.The internal and external frame nesting type structure includes First support plate is equipped with the first lifting cylinder 14 in first support plate, described in around the first lifting cylinder 14 Inner frame 13 is housed in first support plate, several gib blocks 17 is fixed on 13 outer wall of inner frame, is provided on the outside of inner frame 13 Outer framework 12 is equipped with several adjustment cushion blocks 16 on 12 inner wall of outer framework, and adjustment cushion block 16 is by adjusting screw 15 and outer framework 12 It is connected, adjusts to be threadedly coupled between cushion block 16 and adjusting screw 15, it will be opposite between gib block 17 and adjustment cushion block 16 Position is arranged to mutual embedded structure form.The compacting component includes bottom plate 6, and vibration component, bottom plate 6 are housed above bottom plate 6 Lower section both ends are respectively arranged with tamping block 7.The vibration component includes bearing block 11, and bearing block 11 is fixedly mounted on bottom plate 6, bearing Shaft 3 is housed on seat 11, eccentric wheel 2 is housed in shaft 3, including motor 4,3 input terminal of shaft are connected with 4 output end of motor, Including motor bracket 5, motor 4 is fixedly mounted on motor bracket 5, and motor bracket 5 is fixedly mounted on bottom plate 6, bearing block 11 Including first bearing seat and second bearing seat, the first bearing seat and second bearing seat are mounted on shield 10, shield 10 for protecting bearing block in order to avoid the sundries such as external stone tiny fragments of stone, coal, etc. enter, and damper 1 is optional using hydra-shock absorber and mechanical Any one in damper, damper 1 is for being isolated vibration, to reduce the vibration for being transferred to installation vehicle frame as far as possible.Tamping block 7 Size is according to sleeper spacing and considers that safety margin is designed, and the present apparatus can realize two pieces of tamping blocks 7 simultaneously to rail two sides Pillow between railway ballast carry out tamping operation.
When the present invention starts operation, the present apparatus passes through the first lifting cylinder 14 and whole along the internal and external frame nesting type structure Body decline is until tamping block 7 touches railway ballast, and subsequent motor 4 starts to work and shaft 3 is driven to rotate, the eccentric wheel 2 in shaft 3 Vibration is generated during rotation, vibration is transferred to tamping block 7 by bearing block 11, bottom plate 6, and so that tamping block 7 is generated vibration, from And realize the tamping operation to railway ballast, the first lifting cylinder 14, which is shunk, after tamping operation rises, and the present apparatus is along described inside and outside Frame nesting type structure rises overally.
Inner frame 13 in the internal and external frame nesting type structure is gone up and down by the first lifting cylinder 14, inner frame 13 Lifting guiding is being realized by adjusting the mutual embedded structure between cushion block 16 and gib block 17 in lifting process, when adjustment cushion block When generating abrasion because of phase mutual friction between 16 and gib block 17, adjustment cushion block 16 can be changed by turning adjusting screw 15 It sets, it is made to keep good chimerism again with gib block 17, the internal and external frame nested type lifting assembly is rigidly preferable, is leading It can be adjusted in time after there is abrasion to element and continue tamping operation, substantially extend the working life of the present apparatus.
Embodiment two:
Railway ballast tamping unit between a kind of pillow, including lifting assembly and compacting component, lead between the lifting assembly and compacting component It crosses damper 1 to be connected, the lifting assembly uses Open architecture.The Open architecture includes the second support plate, described Second lifting cylinder 8 is housed in second support plate, is provided with guiding in second support plate close to the second lifting cylinder 8 Hole, the pilot hole are provided with lifting guide pillar 9.The compacting component includes bottom plate 6, and vibration component, bottom plate are housed above bottom plate 6 6 lower sections both ends are respectively arranged with tamping block 7.The vibration component includes bearing block 11, and bearing block 11 is fixedly mounted on bottom plate 6, axis It holds and shaft 3 is housed on seat 11, eccentric wheel 2 is housed in shaft 3, including motor 4,3 input terminal of shaft are connected with 4 output end of motor It connects, including motor bracket 5, motor 4 is fixedly mounted on motor bracket 5, and motor bracket 5 is fixedly mounted on bottom plate 6, bearing block 11 include first bearing seat and second bearing seat, and the first bearing seat and second bearing seat are mounted on shield 10, is protected For protecting bearing block in order to avoid the sundries such as external stone tiny fragments of stone, coal, etc. enter, damper 1 may be selected to use hydra-shock absorber and machinery cover 10 Any one in formula damper, damper 1 is for being isolated vibration, to reduce the vibration for being transferred to installation vehicle frame as far as possible.Compacting 7 size of block is according to sleeper spacing and considers that safety margin is designed, and the present apparatus can realize two pieces of tamping blocks 7 simultaneously to rail two Railway ballast carries out tamping operation between the pillow of side.
When the present invention starts operation, the present apparatus is by the second lifting cylinder 8 and along 9 entire lowering of lifting guide pillar until compacting Block 7 touches railway ballast, and subsequent motor 4 starts to work and shaft 3 is driven to rotate, and the eccentric wheel 2 in shaft 3 produces during rotation Raw vibration, vibration are transferred to tamping block 7 by bearing block 11, bottom plate 6, and tamping block 7 is made to generate vibration, to realize to railway ballast Tamping operation, the second lifting cylinder 8, which is shunk, after tamping operation rises, and the present apparatus rises overally along lifting guide pillar 9.
Two embodiment is only preferred two technical solution, involved in each building block and connection relationship It is not limited to both described above embodiments, the setting of each building block in two preferred embodiment and company The relationship of connecing can carry out arbitrary permutation and combination and form complete technical solution.

Claims (10)

1. railway ballast tamping unit between a kind of pillow, including lifting assembly and compacting component, between the lifting assembly and compacting component It is connected by damper (1), which is characterized in that the lifting assembly uses internal and external frame nesting type structure.
2. railway ballast tamping unit between pillow as described in claim 1, which is characterized in that the internal and external frame nesting type structure includes First support plate is equipped with the first lifting cylinder (14) in first support plate, around the first lifting cylinder (14) Inner frame (13) are housed in first support plate, are fixed with several gib blocks (17), inner frame on inner frame (13) outer wall (13) outside is provided with outer framework (12), and several adjustment cushion blocks (16) are housed on outer framework (12) inner wall, and adjustment cushion block (16) is logical It crosses adjusting screw (15) to be connected with outer framework (12), be threadedly coupled between adjustment cushion block (16) and adjusting screw (15), it will Relative position between gib block (17) and adjustment cushion block (16) is arranged to mutual embedded structure form.
3. railway ballast tamping unit between a kind of pillow, including lifting assembly and compacting component, between the lifting assembly and compacting component It is connected by damper (1), which is characterized in that the lifting assembly uses Open architecture.
4. railway ballast tamping unit between pillow as claimed in claim 3, which is characterized in that the Open architecture includes the second support Plate is equipped with the second lifting cylinder (8) in second support plate, in second support plate close to the second lifting cylinder (8) On be provided with pilot hole, the pilot hole is provided with lifting guide pillar (9).
5. railway ballast tamping unit between pillow as claimed in claim 1 or 3, which is characterized in that the compacting component includes bottom plate (6), vibration component is housed, both ends are respectively arranged with tamping block (7) below bottom plate (6) above bottom plate (6).
6. railway ballast tamping unit between pillow as claimed in claim 5, which is characterized in that the vibration component includes bearing block (11), bearing block (11) is fixedly mounted on bottom plate (6), and shaft (3) are housed on bearing block (11), equipped with bias in shaft (3) It takes turns (2).
7. railway ballast tamping unit between pillow as claimed in claim 6, which is characterized in that including motor (4), shaft (3) input terminal It is connected with motor (4) output end.
8. railway ballast tamping unit between pillow as claimed in claim 7, which is characterized in that including motor bracket (5), motor (4) is solid On motor bracket (5), motor bracket (5) is fixedly mounted on bottom plate (6) for Dingan County.
9. railway ballast tamping unit between pillow as claimed in claim 6, which is characterized in that bearing block (11) include first bearing seat and Second bearing seat, the first bearing seat and second bearing seat are mounted on shield (10).
10. railway ballast tamping unit between pillow as claimed in claim 1 or 3, which is characterized in that damper (1) is subtracted using fluid pressure type Shake device or mechanical damper.
CN201810981074.6A 2018-08-27 2018-08-27 Railway ballast tamping unit between a kind of pillow Withdrawn CN109098051A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810981074.6A CN109098051A (en) 2018-08-27 2018-08-27 Railway ballast tamping unit between a kind of pillow

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Application Number Priority Date Filing Date Title
CN201810981074.6A CN109098051A (en) 2018-08-27 2018-08-27 Railway ballast tamping unit between a kind of pillow

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Publication Number Publication Date
CN109098051A true CN109098051A (en) 2018-12-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113863067A (en) * 2021-10-28 2021-12-31 郑州铁路职业技术学院 Railway ballast backfilling equipment and use method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85102236A (en) * 1985-04-01 1986-08-13 铁道部昆明铁路局 A kind of tamper between sleepers
JP2005307557A (en) * 2004-04-21 2005-11-04 Izumi Products Co Apparatus for compacting track by vibration, and track compacting method
CN103866983A (en) * 2014-03-27 2014-06-18 湖南五新重型装备有限公司 Lengthened type concrete spraying vehicle manipulator
CN203716037U (en) * 2013-12-09 2014-07-16 长安大学 Vibro-rammer accessory for road roller
CN205300937U (en) * 2015-12-24 2016-06-08 山东科大微机应用研究所有限公司 Cylinder counter -force type lifts type vehicle axle and remakes and move frame construction of compound checkout stand
CN206438497U (en) * 2016-12-27 2017-08-25 山东天路重工科技有限公司 Hydraulic vibrating rammer
CN107130479A (en) * 2017-06-24 2017-09-05 淄博洁翔机电科技开发有限公司 Small-sized automatic hydraulic railway track tamper vehicle
CN209227306U (en) * 2018-08-27 2019-08-09 中国铁建高新装备股份有限公司 Railway ballast tamping unit between a kind of pillow

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85102236A (en) * 1985-04-01 1986-08-13 铁道部昆明铁路局 A kind of tamper between sleepers
JP2005307557A (en) * 2004-04-21 2005-11-04 Izumi Products Co Apparatus for compacting track by vibration, and track compacting method
CN203716037U (en) * 2013-12-09 2014-07-16 长安大学 Vibro-rammer accessory for road roller
CN103866983A (en) * 2014-03-27 2014-06-18 湖南五新重型装备有限公司 Lengthened type concrete spraying vehicle manipulator
CN205300937U (en) * 2015-12-24 2016-06-08 山东科大微机应用研究所有限公司 Cylinder counter -force type lifts type vehicle axle and remakes and move frame construction of compound checkout stand
CN206438497U (en) * 2016-12-27 2017-08-25 山东天路重工科技有限公司 Hydraulic vibrating rammer
CN107130479A (en) * 2017-06-24 2017-09-05 淄博洁翔机电科技开发有限公司 Small-sized automatic hydraulic railway track tamper vehicle
CN209227306U (en) * 2018-08-27 2019-08-09 中国铁建高新装备股份有限公司 Railway ballast tamping unit between a kind of pillow

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113863067A (en) * 2021-10-28 2021-12-31 郑州铁路职业技术学院 Railway ballast backfilling equipment and use method thereof

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Application publication date: 20181228