CN109095935A - A kind of dedicated lost foam paint of lost foam casting process and its manufacture craft - Google Patents

A kind of dedicated lost foam paint of lost foam casting process and its manufacture craft Download PDF

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Publication number
CN109095935A
CN109095935A CN201811167299.4A CN201811167299A CN109095935A CN 109095935 A CN109095935 A CN 109095935A CN 201811167299 A CN201811167299 A CN 201811167299A CN 109095935 A CN109095935 A CN 109095935A
Authority
CN
China
Prior art keywords
lost foam
casting process
dedicated
manufacture craft
stirring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811167299.4A
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Chinese (zh)
Inventor
赵玉兴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguang Cangshi Casting Material Co Ltd
Original Assignee
Dongguang Cangshi Casting Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguang Cangshi Casting Material Co Ltd filed Critical Dongguang Cangshi Casting Material Co Ltd
Priority to CN201811167299.4A priority Critical patent/CN109095935A/en
Priority to CN202111060287.3A priority patent/CN113648878A/en
Publication of CN109095935A publication Critical patent/CN109095935A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite
    • C04B2235/3472Alkali metal alumino-silicates other than clay, e.g. spodumene, alkali feldspars such as albite or orthoclase, micas such as muscovite, zeolites such as natrolite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • C04B2235/425Graphite

Abstract

The present invention relates to a kind of dedicated lost foam paints of lost foam casting process, including silica flour 80%-90% and bentonite 5%-8%, it further include redispersible latex powder 1.5%-2.3%, environment-friendly adhesive 1.5%-2.6%, graphite 1%-2%, mica powder 5%-8% and fire clay 1%-2%, redispersible latex powder has adhesion strength extremely outstanding, it improves the flexibility of mortar and has the longer open hour, assign mortar excellent alkali resistance, improve the adhesive binder of mortar, flexural strength, waterproofness, plasticity, outside wear-resisting property and application property, stronger flexibility is had more in Flexible anti-crack mortar.

Description

A kind of dedicated lost foam paint of lost foam casting process and its manufacture craft
Technical field
The present invention relates to technical field of coatings, in particular to a kind of dedicated lost foam paint of lost foam casting process and its systems Make technique.
Background technique
Lost foam casting (also known as cavityless casting) is by paraffin similar with casting dimension shape or bubbles model bonding group Synthetic model cluster is embedded in vibration molding in drystone sand, is poured under negative pressure, make model gas after brushing fireproof coating and drying Change, liquid metals occupies modal position, the novel casting method of casting is formed after solidification is cooling, lost foam paint is casting process In very important component part, coating products in the prior art are poor using being coated with property in use, often send out It is raw to glue husky situation, it is not easily cleaned so as to cause cast(ing) surface, number of patent application 201510048762.3 discloses a kind of disappearance Die cast coating, this coating intensity is low and fire resistance is poor, cannot meet the needs of users well, the present invention be directed to Upper problem proposes a kind of new solution.
Summary of the invention
To be solved by this invention is that lost foam paint use intensity is low in the prior art, fire resistance is poor and frequent hair The problems such as raw viscous husky, provides a kind of dedicated lost foam paint of lost foam casting process and its manufacture craft, in view of the above problems Solve problem above.
The technical scheme to solve the above technical problems is that a kind of dedicated disappearance die coating of lost foam casting process Material, including silica flour 80%-90% and bentonite 5%-8%, further include redispersible latex powder 1.5%-2.3%, environmental protection Adhesive 1.5%-2.6%, graphite 1%-2%, mica powder 5%-8% and fire clay 1%-2%.
Redispersible latex powder has adhesion strength extremely outstanding, when improving the flexibility of mortar and having longer opening Between, it assigns mortar excellent alkali resistance, improves the adhesive binder, flexural strength, waterproofness, plasticity, wearability of mortar Stronger flexibility, the design of environment-friendly adhesive (environment-protective adhesive) can be had more in Flexible anti-crack mortar with outside application property Pollution will not be generated to environment, there is good environment protecting, the design of graphite is so that coating itself has lubrication effect well Fruit will not stick together with product;Mica powder has good toughness, and also has high temperature resistance, can be very good to mention The fire resistance of high coating outside fire clay refractoriness with higher, is able to maintain the stability of volume under the high temperature conditions, and With resistance to slag, to the repellence and certain mechanical strength of rapid heat cycle, therefore after calcining, exception is firm.
Based on the above technical solution, the present invention can also be improved as follows.
In any of the above-described scheme preferably, the redispersible latex powder is the copolymerization of ethylene and vinylacetate Object.
In any of the above-described scheme preferably, the environment-friendly adhesive is water-based adhesive, solventless adhesive, day One of right adhesive, natural glue or inorganic adhesive.
The second aspect of the invention is related to a kind of manufacture craft of dedicated lost foam paint of lost foam casting process, will be each Component raw material mixes, comprising the following steps:
Step 1: prepare every raw material and agitating device;
Step 2: every raw material is put into agitating device and is mixed;
Step 3: the raw material after stirring is stored by cabinet.
In any of the above-described scheme preferably, the agitating device in the step 1 includes mixing drum, agitating shaft, stirring Motor and stirring blade, stirring motor are mounted on mixing drum top, the motor shaft of agitating shaft and stirring motor by first support It is connected, stirring blade is connected with agitating shaft.
In any of the above-described scheme preferably, the stirring blade is provided with multiple and is connected respectively with agitating shaft.
In any of the above-described scheme preferably, the mixing drum is internally provided with heating device.
In any of the above-described scheme preferably, it is provided with material spilling hole on the stirring blade, which is provided with more A and difference is arranged on stirring blade at equal intervals.
In any of the above-described scheme preferably, the periphery of the stirring blade and material spilling hole is respectively set to zigzag.
In any of the above-described scheme preferably, the stirring blade includes long stirring sheet and short stirring sheet, long stirring sheet With short stirring sheet be respectively arranged with it is multiple and respectively alternate be mounted on agitating shaft.
The beneficial effects of the present invention are: redispersible latex powder has adhesion strength extremely outstanding in the present invention, improve The flexibility of mortar simultaneously has the longer open hour, assigns mortar excellent alkali resistance, improves adhesive binder, the anti-folding of mortar Outside intensity, waterproofness, plasticity, wear-resisting property and application property, stronger flexibility, environmental protection are had more in Flexible anti-crack mortar The design of adhesive (environment-protective adhesive) will not generate pollution to environment, have good environment protecting, the design of graphite so that Coating itself has good lubricant effect, will not stick together with product;Mica powder has good toughness, and also has High temperature resistance can be very good the fire resistance for improving coating, outside fire clay refractoriness with higher, in hot conditions Under be able to maintain the stability of volume, and there is resistance to slag, repellence and certain mechanical strength to rapid heat cycle, therefore It is abnormal firm after calcining, by add these types of raw material improve lost foam paint intensity and refractoriness it is high, being coated with property and Shoulder viscous Sha Xinghao, cast(ing) surface easy to clean.
Detailed description of the invention
Fig. 1 is the knot of agitating device in the manufacture craft of the dedicated lost foam paint of lost foam casting process according to the invention Structure schematic diagram;
Fig. 2 is the knot of long stirring sheet in the manufacture craft of the dedicated lost foam paint of lost foam casting process according to the invention Structure schematic diagram;
In attached drawing, parts list represented by the reference numerals are as follows:
1, mixing drum, 2, agitating shaft, 3, stirring motor, 4, first support, 5, heating device, 6, material spilling hole, 7, long stirring Piece, 8, short stirring sheet.
Specific embodiment
The principle and features of the present invention will be described below with reference to the accompanying drawings, and the given examples are served only to explain the present invention, and It is non-to be used to limit the scope of the invention.
Embodiment 1: as shown in Figure 1 to Figure 2, a kind of dedicated lost foam paint of lost foam casting process, including silica flour 80%-90% and bentonite 5%-8% further includes redispersible latex powder 1.5%-2.3%, environment-friendly adhesive 1.5%- 2.6%, graphite 1%-2%, mica powder 5%-8% and fire clay 1%-2%, redispersible latex powder have extremely outstanding Adhesion strength improves the flexibility of mortar and has the longer open hour, assigns mortar excellent alkali resistance, improves the adherency of mortar Property adhesiveness, flexural strength, waterproofness, plasticity, wear-resisting property and application property outside, with more relatively strong in Flexible anti-crack mortar Flexibility, the design of environment-friendly adhesive (environment-protective adhesive) will not generate pollution to environment, have good environment protecting, stone The design of ink will not be sticked together with product so that coating itself has good lubricant effect;Mica powder has tough well Property, and also there is high temperature resistance, it can be very good the fire resistance for improving coating, fire clay refractoriness with higher Outside, it is able to maintain the stability of volume under the high temperature conditions, and there is resistance to slag, the repellence to rapid heat cycle, and certain Mechanical strength, thus it is abnormal firm after calcining.
In order to preferably use redispersible latex powder, in further specific embodiment, the redispersible Latex powder is the copolymer of ethylene and vinylacetate.
In further specific embodiment, the environment-friendly adhesive is water-based adhesive, solventless adhesive, natural One of adhesive, natural glue or inorganic adhesive.
The second aspect of the invention is related to a kind of manufacture craft of dedicated lost foam paint of lost foam casting process, will be each Component raw material mixes, comprising the following steps:
Step 1: prepare every raw material and agitating device;
Step 2: block stock is put into stirring and is stirred;
Step 3: the raw material after stirring is stored by cabinet.
In order to preferably use agitating device, plurality of raw materials is mixed by agitating device, further specific real It applies in mode, the agitating device in the step 1 includes mixing drum 1, agitating shaft 2, stirring motor 3 and stirring blade, stirring electricity Machine 3 is mounted on 1 top of mixing drum by first support 4, and agitating shaft 2 is connected with the motor shaft of stirring motor 3, stirring blade with stir Axis 2 is mixed to be connected.
In order to improve the mixed effect of raw material, in further specific embodiment, the stirring blade is provided with multiple And it is connected respectively with agitating shaft 2.
For temperature of the better control raw material in mixed process, in further specific embodiment, the stirring Cylinder 1 is internally provided with heating device 5.
In order to preferably stirring blade be used to be provided with leakage on the stirring blade in further specific embodiment Expect hole 6, which is provided with multiple and is arranged on stirring blade at equal intervals respectively, can be very good by material spilling hole Every raw material is stirred and is mixed.
In order to preferably be stirred to every raw material, in any of the above-described scheme preferably, the stirring blade and material leakage The periphery in hole 6 is respectively set to zigzag, and jagged design can be very good to be stirred raw material, increases various raw materials Between contact area.
In order to be preferably stirred to raw material, stirring blade is stirred the raw material of different location, mentions High mixing effect so that mixed between various raw materials it is more uniform, in further specific embodiment, the stirring blade packet Long stirring sheet 7 and short stirring sheet 8 are included, long stirring sheet 7 and short stirring sheet 8 are respectively arranged with installation that is multiple and alternateing respectively On agitating shaft 2.
Embodiment 2: a kind of dedicated lost foam paint of lost foam casting process, including 80 parts and 5 parts of bentonite of silica flour, also Including 1.5 parts of redispersible latex powder, 1.5 parts of environment-friendly adhesive, 1 part of graphite, 5 parts of mica powder and 1 part of fire clay, first Every raw material is put into mixing drum 1, agitating shaft is driven by stirring motor 3, agitating shaft 2 drives long stirring sheet 7 and short Stirring sheet 8 rotates, and long stirring sheet 7 and 8 pairs of short stirring sheet every raw materials mix, and raw material passes through zigzag in whipping process Tooth slot position and material leakage hole site increase the contact area between every raw material, finally obtain lost foam paint finished product, Staff can select the mixing temperature of raw material according to the actual situation in whipping process, and heating device 5 is preferred in the present invention Use electromagnetic heater.
Embodiment 3: a kind of dedicated lost foam paint of lost foam casting process, including 90 parts of silica flour, 8 parts of bentonite, can 2.3 parts of redispersibility latex powder, 2.6 parts of environment-friendly adhesive, 2 parts of graphite, 8 parts of mica powder and 2 parts of fire clay, first will be every Raw material is put into mixing drum 1, is driven by stirring motor 3 to agitating shaft, agitating shaft 2 drives long stirring sheet 7 and short stirring sheet 8 Rotation, long stirring sheet 7 and 8 pairs of short stirring sheet every raw materials mix, and raw material passes through jagged tooth socket in whipping process Position and material leakage hole site increase the contact area between every raw material, finally obtain lost foam paint finished product, are stirring Staff can select the mixing temperature of raw material according to the actual situation in the process, and it is preferable to use electricity for heating device 5 in the present invention Magnetic heating device is stored lost foam paint by cabinet or other tools after the completion of raw material stirring.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be in office It can be combined in any suitable manner in one or more embodiment or examples.In addition, without conflicting with each other, the skill of this field Art personnel can tie the feature of different embodiments or examples described in this specification and different embodiments or examples It closes and combines.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned Embodiment is changed, modifies, replacement and variant.

Claims (10)

1. a kind of dedicated lost foam paint of lost foam casting process, including silica flour 80%-90% and bentonite 5%-8%, Be characterized in that, further include redispersible latex powder 1.5%-2.3%, environment-friendly adhesive 1.5%-2.6%, graphite 1%-2%, Mica powder 5%-8% and fire clay 1%-2%.
2. the dedicated lost foam paint of lost foam casting process according to claim 1 and its manufacture craft, which is characterized in that The redispersible latex powder is the copolymer of ethylene and vinylacetate.
3. the dedicated lost foam paint of lost foam casting process according to claim 1 and its manufacture craft, which is characterized in that Environment-friendly adhesive is one in water-based adhesive, solventless adhesive, natural glue, natural glue or inorganic adhesive Kind.
4. the manufacture craft of the dedicated lost foam paint of a kind of lost foam casting process according to claim 1, by each component Raw material mixes, comprising the following steps:
Step 1: prepare every raw material and agitating device;
Step 2: block stock is put into agitating device and is mixed;
Step 3: the raw material after stirring is stored by cabinet.
5. the dedicated lost foam paint of lost foam casting process according to claim 3 and its manufacture craft, which is characterized in that Agitating device in the step 1 includes mixing drum (1), agitating shaft (2), stirring motor (3) and stirring blade, stirring motor (3) it is mounted on mixing drum (1) top by first support (4), agitating shaft (2) is connected with the motor shaft of stirring motor (3), stirring Blade is connected with agitating shaft (2).
6. the dedicated lost foam paint of lost foam casting process according to claim 5 and its manufacture craft, which is characterized in that The stirring blade is provided with multiple and is connected respectively with agitating shaft (2).
7. the dedicated lost foam paint of lost foam casting process according to claim 5 and its manufacture craft, which is characterized in that The mixing drum (1) is internally provided with heating device (5).
8. the dedicated lost foam paint of lost foam casting process according to claim 4 and its manufacture craft, which is characterized in that Material spilling hole (6) are provided on the stirring blade, which is provided with multiple and is arranged at equal intervals in paddle respectively On piece.
9. the dedicated lost foam paint of lost foam casting process according to claim 8 and its manufacture craft, which is characterized in that The periphery of the stirring blade and material spilling hole (6) is respectively set to zigzag.
10. the dedicated lost foam paint of lost foam casting process according to claim 5 and its manufacture craft, feature exist In the stirring blade includes long stirring sheet (11) and short stirring sheet (12), and long stirring sheet (11) and short stirring sheet (12) are respectively It is provided with that multiple and what is alternateed respectively is mounted on agitating shaft (2).
CN201811167299.4A 2018-10-08 2018-10-08 A kind of dedicated lost foam paint of lost foam casting process and its manufacture craft Pending CN109095935A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201811167299.4A CN109095935A (en) 2018-10-08 2018-10-08 A kind of dedicated lost foam paint of lost foam casting process and its manufacture craft
CN202111060287.3A CN113648878A (en) 2018-10-08 2018-10-08 Lost foam coating, manufacturing method thereof and stirring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811167299.4A CN109095935A (en) 2018-10-08 2018-10-08 A kind of dedicated lost foam paint of lost foam casting process and its manufacture craft

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CN202111060287.3A Division CN113648878A (en) 2018-10-08 2018-10-08 Lost foam coating, manufacturing method thereof and stirring device

Publications (1)

Publication Number Publication Date
CN109095935A true CN109095935A (en) 2018-12-28

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CN201811167299.4A Pending CN109095935A (en) 2018-10-08 2018-10-08 A kind of dedicated lost foam paint of lost foam casting process and its manufacture craft
CN202111060287.3A Pending CN113648878A (en) 2018-10-08 2018-10-08 Lost foam coating, manufacturing method thereof and stirring device

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010142867A (en) * 2008-12-22 2010-07-01 Kao Corp Coating agent composition for lost foam
CN102179473A (en) * 2011-05-11 2011-09-14 李华山 Lost foam casting composite coating
CN104624922A (en) * 2015-01-29 2015-05-20 石家庄满鼎福铸造有限公司 Lost foam casting coating for gray cast iron and preparation method of lost foam casting coating
CN205199385U (en) * 2015-12-02 2016-05-04 重庆天奕恒化科技有限公司 Chemical industry is with accuse temperature agitator
CN105728637A (en) * 2014-12-09 2016-07-06 重庆市金升机械配件制造有限公司 Novel coating used for evaporative pattern casting process
CN106861499A (en) * 2016-11-09 2017-06-20 浙江罗尔环保科技有限公司 A kind of water paint agitating device with multiple agitating function
CN107497992A (en) * 2017-10-16 2017-12-22 湖南长高新材料股份有限公司 Lost foam casting coating and preparation method thereof and application method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010142867A (en) * 2008-12-22 2010-07-01 Kao Corp Coating agent composition for lost foam
CN102179473A (en) * 2011-05-11 2011-09-14 李华山 Lost foam casting composite coating
CN105728637A (en) * 2014-12-09 2016-07-06 重庆市金升机械配件制造有限公司 Novel coating used for evaporative pattern casting process
CN104624922A (en) * 2015-01-29 2015-05-20 石家庄满鼎福铸造有限公司 Lost foam casting coating for gray cast iron and preparation method of lost foam casting coating
CN205199385U (en) * 2015-12-02 2016-05-04 重庆天奕恒化科技有限公司 Chemical industry is with accuse temperature agitator
CN106861499A (en) * 2016-11-09 2017-06-20 浙江罗尔环保科技有限公司 A kind of water paint agitating device with multiple agitating function
CN107497992A (en) * 2017-10-16 2017-12-22 湖南长高新材料股份有限公司 Lost foam casting coating and preparation method thereof and application method

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Application publication date: 20181228

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