Disclosure of Invention
In order to solve the technical problem, the invention provides an engineering machinery gear polishing device.
The invention is realized by the following technical scheme: the gear polishing equipment for the engineering machinery comprises an underframe and a top beam which are opposite up and down, wherein the underframe and the top beam are arranged in parallel; four sliding columns which are distributed in a rectangular shape are fixedly connected between the bottom frame and the top beam, and the four sliding columns are arranged in parallel; an upper polishing device, a supporting rotating device and a lower polishing device are sequentially arranged on the sliding column from top to bottom; the supporting and rotating device comprises two middle supporting beams which are opposite left and right, and two ends of each middle supporting beam are fixedly connected to the middle part of the sliding column; the inner side of the middle supporting beam is rotatably connected with a jacking device for fixing a gear to be polished; the jacking device comprises a centripetal thrust bearing, the inner side of the middle supporting beam is provided with a circular groove seat, and the centripetal thrust bearing is arranged in the circular groove seat on the inner side of the middle supporting beam; a positioning rotating shaft is fixedly arranged in the axial center hole of the centripetal thrust bearing; a clamping groove is formed in the inner end of the positioning rotating shaft, and a top is arranged in the clamping groove in the inner end of the positioning rotating shaft; a driven belt wheel is mounted on one of the positioning rotating shafts, a speed reducing motor is arranged below the driven belt wheel, and the speed reducing motor is fixedly connected to the middle supporting beam on one side through a supporting plate; a driving belt wheel is fixedly arranged at the output shaft end of the speed reducing motor; the driving belt wheel is connected with the driven belt wheel through a transmission belt; the upper polishing device comprises two upper supporting beams which are opposite left and right, and two ends of each upper supporting beam are slidably arranged on the upper parts of the sliding columns; an upper cross beam is fixed between the two upper supporting beams; an upper displacement oil cylinder is connected between the upper side of the upper cross beam and the top beam; 2 upper grinding wheels are arranged on the lower side of the upper cross beam, and the 2 upper grinding wheels are distributed front and back by taking the gear to be ground as the center; the upper grinding wheel is vertically arranged; the lower grinding device comprises two lower supporting beams which are opposite left and right, and two ends of each lower supporting beam are slidably arranged at the lower part of the sliding column; a lower cross beam is fixed between the two lower supporting beams; a lower displacement oil cylinder is connected between the lower side of the lower cross beam and the underframe; 2 lower polishing wheels are arranged on the upper side of the lower cross beam, and the 2 lower polishing wheels are symmetrically distributed in the left-right direction by taking the gear to be polished as the center; the upper end of the lower grinding wheel inclines towards the inner side.
It further comprises the following steps: the positioning rotating shaft is a straight rod with adjustable length; the positioning rotating shaft comprises an inner rotating shaft and an outer rotating shaft which are coaxially arranged; the outer end of the outer rotating shaft is fixedly arranged in the centripetal thrust bearing axle center hole, and the inner end of the outer rotating shaft is provided with an external thread; the inner end of the inner rotating shaft is provided with a clamping groove, the top is arranged in the clamping groove at the inner end of the inner rotating shaft, and the outer end of the inner rotating shaft is provided with an external thread; adjusting sleeves are arranged at the outer end of the inner rotating shaft and the inner end of the outer rotating shaft through threaded connecting sleeves, and the rotating directions of the external threads of the inner rotating shaft and the external threads of the outer rotating shaft are opposite.
The outer side of the top head is a step-shaped cylinder, and the inner side of the top head is a conical body; a supporting rod is fixed on the inner side of one of the jacks; the support rod is an elastic telescopic rod.
The supporting rod comprises an inner cylinder and an outer cylinder, the inner cylinder and the outer cylinder are coaxially arranged, and the outer cylinder is sleeved on the outer side of the inner cylinder in a sliding manner; and a spring is arranged in the inner cylinder, and two ends of the spring are respectively fixed at the bottoms of the inner cylinder and the outer cylinder.
A hinged rod is fixed on the lower side of the lower polishing wheel, and the lower end of the hinged rod is hinged to the upper side of the lower cross beam; an adjusting rod with adjustable length is hinged between the hinged rods; the adjusting rod comprises two threaded rods and a threaded sleeve which is connected with the ends of the two threaded rods through threads.
The distance between the left side and the right side of the 2 upper grinding wheels is half of the length of the gear shaft to be ground, and the rotating directions of the 2 upper grinding wheels are opposite.
When in use, the positioning rotating shaft is shortened, and then the gear to be polished is placed on the supporting rod; then the positioning rotating shaft is lengthened, so that the top heads are abutted against two ends of the gear shaft hole to be ground; then slowly adjusting the lengths of the two positioning rotating shafts to enable the gear to be polished to be located in the middle; then, adjusting the distance between the upper ends of the two lower polishing wheels by rotating the threaded sleeve to adapt to the axial length of the gear to be polished, wherein the upper ends of the lower polishing wheels are staggered by 1-2mm with the end surface of the gear to be polished; then, starting a speed reducing motor, slowly rotating the gear to be polished, and then starting an upper polishing wheel and a lower polishing wheel; the upper displacement oil cylinder is controlled to drive the upper cross beam to move up and down, so that the upper polishing wheel is controlled to be in contact with the peripheral surface of the gear tooth to be polished, and the polishing of the peripheral surface of the gear tooth to be polished and the inter-tooth surface is completed; the lower displacement oil cylinder is controlled to drive the lower cross beam to move up and down, so that the lower polishing wheel is controlled to be in contact with the end face of the gear to be polished, and polishing of the end face of the gear to be polished and the hinged position of the gear to be polished is completed.
Compared with the prior art, the invention has the beneficial effects that: the automatic degree is high, has alleviateed workman's intensity of labour, has improved greatly to polish quality and efficiency of polishing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
As shown in fig. 1, the gear polishing device for the engineering machinery comprises an underframe 1 and a top beam 2 which are opposite up and down, wherein the underframe 1 and the top beam 2 are arranged in parallel; four sliding columns 3 which are distributed in a rectangular shape are fixedly connected between the bottom frame 1 and the top beam 2, and the four sliding columns 3 are arranged in parallel. An upper polishing device, a supporting and rotating device and a lower polishing device are sequentially arranged on the sliding column 3 from top to bottom.
The upper grinding device comprises two upper supporting beams 14 which are opposite left and right, and two ends of each upper supporting beam 14 are slidably arranged on the upper part of the sliding column 3; an upper cross beam 15 is fixed between the two upper supporting beams 14; an upper displacement oil cylinder 16 is connected between the upper side of the upper cross beam 15 and the top beam 2; the 15 downside of entablature is equipped with 2 and goes up grinding wheel 17, goes up grinding wheel 17 vertical layout, and 2 go up grinding wheel 17 and use the gear 5 of waiting to polish to distribute around as the center. The left and right of the 2 upper grinding wheels 17 are staggered by a certain distance, and the distance between the left and right of the 2 upper grinding wheels 17 is half of the axial length of the gear 5 to be ground in the embodiment. During grinding, the rotation directions of the 2 upper grinding wheels 17 are opposite, the upper cross beam 15 is driven to move up and down by controlling the upper displacement oil cylinder 16, and then the upper grinding wheels 17 are controlled to be in contact with the peripheral surface of the gear 5 to be ground, so that the grinding of the peripheral surface of the gear 5 to be ground and the surfaces between the teeth is completed.
The lower grinding device comprises two lower supporting beams 18 which are opposite left and right, and two ends of each lower supporting beam 18 are slidably arranged at the lower part of the sliding column 3; a lower cross beam 19 is fixed between the two lower support beams 18; a lower displacement oil cylinder 20 is connected between the lower side of the lower cross beam 19 and the underframe 1; 2 lower grinding wheels 21 are arranged on the upper side of the lower cross beam 19, and the 2 lower grinding wheels 21 are distributed in bilateral symmetry by taking the gear 5 to be ground as a center; the upper end of the lower grinding wheel 21 is inclined inward. To facilitate the controlled adjustment of the lower grinding wheel 21: a hinge rod 23 is fixed on the lower side of the lower grinding wheel 21, and the lower end of the hinge rod 23 is hinged on the upper side of the lower cross beam 19; an adjusting rod 24 with adjustable length is hinged between the hinged rods 23; the adjustment rod 24 comprises two threaded rods and a threaded sleeve mounted at the ends of the two threaded rods by a threaded connection. The distance between the upper ends of the two lower grinding wheels 21 can be adjusted by rotating the threaded sleeves, so that the upper ends of the two lower grinding wheels are adapted to the axial length of the gear 5 to be ground. When polishing, the lower displacement oil cylinder 20 is controlled to drive the lower cross beam 19 to move up and down, so that the lower polishing wheel 21 is controlled to be in contact with the end face of the gear 5 to be polished, and polishing of the end face of the gear 5 to be polished and the hinged position of the gear is completed.
Referring to fig. 2 again, the supporting and rotating device includes two middle supporting beams 4 opposite to each other left and right, and both ends of the middle supporting beams 4 are fixedly connected to the middle part of the sliding column 3; and a jacking device for fixing the gear 5 to be polished is rotatably connected to the inner side of the middle supporting beam 4. The jacking device comprises a centripetal thrust bearing 6, a circular groove seat is formed in the inner side of the middle support beam 4, and the centripetal thrust bearing 6 is installed in the circular groove seat in the inner side of the middle support beam 4; a positioning rotating shaft 7 is fixedly arranged in a shaft center hole of the radial thrust bearing 6. The positioning rotating shaft 7 is a straight rod with adjustable length; the positioning rotating shaft 7 comprises an inner rotating shaft 7-1 and an outer rotating shaft 7-2, and the inner rotating shaft 7-1 and the outer rotating shaft 7-2 are coaxially arranged; the outer end of the outer rotating shaft 7-2 is fixedly arranged in a shaft center hole of the centripetal thrust bearing 6, and the inner end of the outer rotating shaft 7-2 is provided with an external thread; the inner end of the inner rotating shaft 7-1 is provided with a clamping groove, the top 8 is arranged in the clamping groove at the inner end of the inner rotating shaft 7-1, and the outer end of the inner rotating shaft 7-1 is provided with an external thread; an adjusting sleeve 7-3 is connected with the outer end of the inner rotating shaft 7-1 and the inner end of the outer rotating shaft 7-2 through threaded connecting sleeves, and the rotating direction of the external thread of the inner rotating shaft 7-1 is opposite to that of the external thread of the outer rotating shaft 7-2. By rotating the adjusting sleeve 7-3, the distance between the inner rotating shaft 7-1 and the outer rotating shaft 7-2 can be adjusted, so that the two outer rotating shafts 7-2 are separated or close to each other, and the clamping and the disassembly of the gear 5 to be polished are completed.
A driven belt wheel 9 is arranged on one of the positioning rotating shafts 7, a speed reducing motor 10 is arranged below the driven belt wheel 9, and the speed reducing motor 10 is fixedly connected to the middle supporting beam 4 on one side through a supporting plate 11; a driving belt wheel 12 is fixedly arranged at the output shaft end of the speed reducing motor 10; the driving pulley 12 and the driven pulley 9 are connected by a transmission belt 13. The positioning rotating shaft 7 is driven to rotate by the speed reducing motor 10, the driving belt wheel 12 and the transmission belt 13 from the driving belt wheel 12. Thereby driving the gear 5 to be polished to rotate.
The outer side of the top head 8 is a step-shaped cylinder, and the inner side of the top head 8 is a cone. A support bar 22 is fixed on the inner side of one of the heads 8. When waiting to polish gear 5 in the installation, can be earlier with waiting to polish gear 5 and place on bracing piece 22, then operate location pivot 7 again, the one-man completion dress card of being convenient for. The supporting rod 22 is specifically an elastic telescopic rod, so that the length of the supporting rod 22 can be ensured, the gear 5 to be polished can be placed conveniently, and the tightening of the two ejection heads 8 is not influenced after the clamping. The supporting rod 22 comprises an inner cylinder 22-1 and an outer cylinder 22-2, the inner cylinder 22-1 and the outer cylinder 22-2 are coaxially arranged, and the outer cylinder 22-2 is sleeved on the outer side of the inner cylinder 22-1 in a sliding manner; the spring 23-3 is arranged in the inner cylinder 22-1, and two ends of the spring 23-3 are respectively fixed at the bottom of the inner cylinder 22-1 and the bottom of the outer cylinder 22-2.
The working process is as follows:
when in use, the positioning rotating shaft is shortened, and then the gear 5 to be polished is placed on the supporting rod 22; then the positioning rotating shaft is lengthened, so that the top heads are abutted against two ends of the shaft hole of the gear 5 to be polished; then, the lengths of the two positioning rotating shafts are slowly adjusted, so that the gear 5 to be polished is located at the middle position (the lower polishing wheel can be used as a reference, and the gear 5 to be polished is located at the middle position of the two lower polishing wheels);
then, adjusting the distance between the upper ends of the two lower polishing wheels 21 by rotating the threaded sleeves to adapt to the axial length of the gear 5 to be polished, wherein the upper ends of the lower polishing wheels 21 are staggered by 1-2mm with the end surface of the gear 5 to be polished;
then, starting a speed reducing motor, and starting an upper grinding wheel 17 and a lower grinding wheel 21 after the gear 5 to be ground rotates at a low speed;
the upper shifting oil cylinder 16 is controlled to drive the upper beam 15 to move up and down, so that the upper polishing wheel 17 is controlled to be in contact with the peripheral surface of the gear 5 to be polished, and the polishing of the peripheral surface of the gear 5 to be polished and the surfaces between teeth is completed;
the lower displacement oil cylinder 20 is controlled to drive the lower cross beam 19 to move up and down, so that the lower grinding wheel 21 is controlled to be in contact with the end face of the gear 5 to be ground, and grinding of the end face of the gear 5 to be ground and the hinged position of the gear is completed.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.