CN109088523B - Servo motor stator coil kludge - Google Patents
Servo motor stator coil kludge Download PDFInfo
- Publication number
- CN109088523B CN109088523B CN201811132329.8A CN201811132329A CN109088523B CN 109088523 B CN109088523 B CN 109088523B CN 201811132329 A CN201811132329 A CN 201811132329A CN 109088523 B CN109088523 B CN 109088523B
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- Prior art keywords
- assembly
- fixedly connected
- small stator
- positioning
- sliding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 210000000078 claw Anatomy 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims description 33
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000005284 excitation Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/024—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with slots
- H02K15/026—Wound cores
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a servo motor stator coil assembling machine which comprises a machine table, a small stator feeding assembly, a positioning assembly, a rotation angle adjusting assembly and an assembling and positioning assembly, wherein the small stator feeding assembly comprises a small stator placing table, a first electric sliding table, a first air cylinder and a first air hand claw, the first air cylinder is fixedly connected with a sliding block of the first electric sliding table, the first air hand claw is fixedly connected with a piston rod of the first air cylinder, the positioning assembly comprises a second air cylinder, a second air hand claw, a small stator placing block and a fixing plate, the fixing plate is hinged with the small stator placing block, the fixing plate is hinged with the second air cylinder, the second air hand claw is fixedly connected with the small stator placing block, the piston rod of the second air cylinder is hinged with the small stator placing block, and the small stator placing block is provided with a concave-shaped convex part and a clearance groove. Compared with the prior art, the invention omits manual assembly and improves the assembly efficiency.
Description
Technical Field
The invention relates to the technical field of hardware part assembly, in particular to a servo motor stator coil assembly machine.
Background
The current servo motor stator is divided into twelve small stators 7, as shown in fig. 1, which are composed of a coil 71 and a bobbin, both sides of which are fixedly connected with an upper insulating paper 72 and a lower insulating paper 73. One side of the coil skeleton is provided with a convex part 74, and the other side is provided with a groove 75 matched with the convex part 74. In assembly, as shown in fig. 2, the upper insulating paper 72 and the lower insulating paper 73 on each small stator 7 are bent to make the two sides of the coil play a role in insulation and isolation, as shown in fig. 3, and then twelve small stators 7 are connected end to end through the matching of the convex parts 74 and the concave grooves 75, so as to assemble a complete motor stator. The defects are that: the manual assembly efficiency is low and the labor cost is high.
Disclosure of Invention
The invention aims to solve the problems of the stator coil assembling machine of the servo motor.
The above object is achieved by the following technical scheme:
The invention provides a servo motor stator coil assembling machine, which comprises a machine table, a small stator feeding assembly, a positioning assembly, a transfer angle assembly and an assembling positioning assembly, wherein the small stator feeding assembly comprises a small stator placing table, a first electric sliding table, a first cylinder and a first pneumatic hand claw, the first cylinder is fixedly connected with a sliding block of the first electric sliding table, the first pneumatic hand claw is fixedly connected with a piston rod of the first cylinder, the positioning assembly comprises a second cylinder, a second pneumatic hand claw, a small stator placing block and a fixed plate, the fixed plate is hinged with the small stator placing block, the fixed plate is hinged with the second cylinder, the second pneumatic hand claw is fixedly connected with the small stator placing block, the piston rod of the second cylinder is hinged with the small stator placing block, the small stator placing block is provided with a concave-shaped convex part and a clearance groove, the transfer angle assembly comprises a second electric sliding table, a third electric sliding table, a first stepping motor, a transmission shaft, a first stepping motor and a mounting plate, a third stepping motor, a third electric sliding table and a twelve-shaped motor, and a first positioning groove, a second positioning groove and a six-step motor are fixedly connected with the first positioning assembly, a six-step motor and a positioning groove are formed in the cylinder positioning assembly, the six-shaped positioning assembly is fixedly connected with the positioning assembly, the six-step motor positioning assembly is provided with the positioning assembly, and the six-step motor positioning assembly is fixedly connected with the positioning assembly, six positioning grooves with the number of twelve positioning grooves being even are ejector rod positioning grooves, the ejector block is in sliding connection with the ejector block positioning grooves, and the ejector rods are in sliding connection with the ejector rod positioning grooves.
Further, the device also comprises a synchronous belt transmission mechanism, and the first stepping motor is in transmission connection with the transmission shaft through the synchronous belt transmission mechanism.
Further, still include transmission shaft corner correction subassembly, transmission shaft corner correction subassembly include carousel, slide rail, with slide rail cooperation constitutes slider and elastic component of sliding pair, the carousel with transmission shaft fixed connection, the outer peripheral face of carousel is equipped with and is the twelve V-arrangement grooves of circumference array arrangement and interval uniformity, the slider be equipped with V-arrangement convex part of V-arrangement groove complex, the one end of elastic component with slider fixed connection, the other end of elastic component with slide rail fixed connection.
Further, the assembly positioning assembly further comprises a bottom plate, a guide pillar, a first moving plate and a third cylinder, one end of the guide pillar is fixedly connected with the cylindrical assembly, the other end of the guide pillar is connected with the bottom plate, the first moving plate is matched with the guide pillar to form a sliding pair, the first moving plate is matched with the six ejector rods to form the sliding pair, a piston rod of the third cylinder is fixedly connected with the first moving plate, and the six ejector blocks are fixedly connected with the first moving plate.
Further, a positioning groove is formed in one side face of the top block.
Further, the top of kicking block with the top of ejector pin all is equipped with little stator constant head tank.
Further, still include third pneumatic gripper mounting panel and first guide post, third pneumatic gripper passes through third pneumatic gripper mounting panel with transmission shaft fixed connection, first guide post with third pneumatic gripper mounting panel fixed connection, the cylinder assembled part is equipped with twelve and is circumference array arrangement and interval even first guiding hole, first guide post with first guiding hole cooperation constitutes the sliding pair.
Further, the device also comprises a second guide post, wherein the second guide post is fixedly connected with the cylindrical assembly part, and the second guide post and the third pneumatic paw mounting plate are matched to form a sliding pair.
The beneficial effects of the invention are as follows: during assembly, the small stator to be assembled is horizontally placed on the small stator placing table, the first pneumatic gripper grabs the small stator, in the grabbing process, the first pneumatic gripper presses down the upper insulating paper on two sides of the small stator until the small stator is bent, and then the two grippers of the first pneumatic gripper are close until the small stator is clamped. And the small stator is conveyed to and horizontally placed on the small stator placing block under the action of the small stator feeding assembly. In the process of flat placement, the small stator moves downwards to the concave convex part to be positioned, and the tops of the two sides of the concave convex part are pressed upwards to be bent against the lower insulating paper on the two sides of the small stator. After the small stator is positioned, the second pneumatic claw clamps and fixes the small stator. The piston rod of the second cylinder stretches out to enable the small stator placing block to rotate 90 degrees, so that the small stator is in a vertical placing state. The third pneumatic paw moves downwards to clamp the small stator through the clearance groove, and the second pneumatic paw is loosened. The small stator is adjusted in angle by adjusting the corner component and is movably placed in twelve positioning grooves of the cylindrical assembly. The small stators are placed on the tops of the ejector rods and are fully filled with six, wherein the positions of six ejector blocks are higher than those of six ejector rods, so that the rest small stators can be placed on the tops of the ejector blocks, and the assembly of twelve small stators is completed. Compared with the prior art, manual assembly is omitted, and assembly efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a prior art small stator structure;
Fig. 2 is a schematic structural view of a small stator of the prior art after bending upper and lower insulating papers on both sides thereof;
FIG. 3 is a schematic view of a prior art assembly of twelve small stators together;
FIG. 4 is a schematic diagram of the overall structure of the present invention;
FIG. 5 is a schematic diagram of a wobble assembly according to the present invention;
FIG. 6 is a schematic view of the structure of the small stator placement block of the present invention;
FIG. 7 is a schematic cross-sectional view of the structural position of the drive shaft and drive shaft angle correction assembly of the present invention;
FIG. 8 is a schematic view of the installation of a small stator into an assembled positioning assembly of the present invention;
FIG. 9 is a top view of the cylindrical assembly, second guide posts, six roof blocks, and six roof bar structures of the present invention;
Fig. 10 is a schematic top view of the cylindrical assembly of the present invention.
Detailed Description
The invention is described in further detail below with reference to the attached drawings and detailed description:
As shown in fig. 4 to 10, the invention provides a servo motor stator coil assembling machine, which comprises a machine table 1, a small stator feeding assembly, a positioning assembly, a turning angle adjusting assembly and an assembling positioning assembly, wherein the small stator feeding assembly comprises a small stator placing table 21, a first electric sliding table 22, a first air cylinder 23 and a first air claw 24, the first air cylinder 23 is fixedly connected with a sliding block 221 of the first electric sliding table 22, the first air claw 24 is fixedly connected with a piston rod of the first air cylinder 23, the positioning assembly comprises a second air cylinder 31, a second air claw 32, a small stator placing block 33 and a fixing plate 34, the fixing plate 34 is hinged with the small stator placing block 33, the fixing plate 34 is hinged with the second air cylinder 31, the second air claw 32 is fixedly connected with the small stator placing block 33, the piston rod of the second air cylinder 31 is hinged with the small stator placing block 33, the small stator placing block 33 is provided with a concave convex 331 and a clearance groove 332, the turning angle adjusting component comprises a second electric sliding table 41, a third electric sliding table 42, a first stepping motor 43, a first stepping motor mounting plate 431, a transmission shaft 44 and a third pneumatic claw 45, the sliding block 411 of the second electric sliding table 41 is fixedly connected with the third electric sliding table 42, the sliding block 421 of the third electric sliding table 42 is fixedly connected with the first stepping motor 43 through the first stepping motor mounting plate 431, the first stepping motor 43 is in transmission connection with the transmission shaft 44, the third pneumatic claw 45 is fixedly connected with the transmission shaft 44, the assembling and positioning component comprises a cylindrical assembling piece 51, six jacking blocks 52 and six jacking rods 53, the cylindrical assembling piece 51 is provided with an assembling groove, the assembly groove is provided with twelve positioning grooves, six positioning grooves with odd numbers of the twelve positioning grooves are ejector rod positioning grooves 511, six positioning grooves with even numbers of the twelve positioning grooves are ejector rod positioning grooves 512, the ejector rods 52 are in sliding connection with the ejector rod positioning grooves 511, the ejector rods 53 are in sliding connection with the ejector rod positioning grooves 512, the assembly groove further comprises a synchronous belt transmission mechanism 6, and the first stepping motor 43 is in transmission connection with the transmission shaft 44 through the synchronous belt transmission mechanism 6. The working principle is as follows: during assembly, as shown in fig. 4, the small stator 7 to be assembled is placed on the small stator placing table 21, the first pneumatic gripper 24 grabs the small stator 7, during the grabbing process, the first pneumatic gripper 24 presses down the upper insulating paper 72 on two sides of the small stator until the small stator is bent, and then the two grippers of the first pneumatic gripper 24 are close until the small stator 7 is clamped. By the action of the small stator feeding assembly, as shown in fig. 5, the small stator 7 is carried and laid flat on the small stator placement block 33. During the flat-laying process, the small stator 7 moves downwards to be positioned in the concave-shaped convex 331, and the tops of the two sides of the concave-shaped convex 331 are pressed upwards to be bent until the lower insulating paper 73 on the two sides of the small stator 7. After the small stator 7 is positioned, the second pneumatic gripper 32 clamps and fixes the small stator 7. The piston rod of the second cylinder 31 is extended to rotate the small stator placing block 33 by 90 degrees, so that the small stator 7 is in a vertical placing state. The third pneumatic gripper 45 moves downwards to clamp the small stator 7 through the clearance groove 332 and the second pneumatic gripper 32 releases. As shown in fig. 8, the small stator 7 is angularly adjusted by the angular adjustment assembly and is movably placed in twelve positioning grooves of the cylindrical assembly. The small stators 7 are placed on top of the ejector pins 53 and filled with six, wherein six ejector pins 52 are located higher than the six ejector pins 53, so that there is room for the third pneumatic gripper 45 to place the remaining small stators 7 on top of the ejector pins 52, completing the assembly of twelve small stators.
As shown in fig. 7, the device further comprises a transmission shaft rotation angle correction component, the transmission shaft rotation angle correction component comprises a rotary plate 81, a sliding rail 82, a sliding piece 83 and an elastic piece 84, the sliding piece 83 is matched with the sliding rail 82 to form a sliding pair, the rotary plate 81 is fixedly connected with the transmission shaft 44, twelve V-shaped grooves 811 which are arrayed in a circumferential array and uniformly spaced are formed in the outer circumferential surface of the rotary plate 81, the sliding piece 83 is provided with V-shaped protrusions 831 matched with the V-shaped grooves 811, one end of the elastic piece 84 is fixedly connected with the sliding piece 83, and the other end of the elastic piece 84 is fixedly connected with the sliding rail 82. With the above-described structure, the first stepping motor 43 is energized by the magnetic field every time the transmission shaft 44 rotates by 30 degrees, the transmission shaft 44 can be freely rotated, and the slide member 83 is moved by the elastic member 84 to engage the V-shaped protrusion 831 with the V-shaped groove 811 of the rotary plate 81, resulting in rotation of the rotary plate 81, thereby enabling the transmission shaft 44 to precisely adjust the rotation angle.
As shown in fig. 8, the assembly positioning assembly further includes a bottom plate 54, a guide pillar 55, a first moving plate 56, and a third air cylinder 57, one end of the guide pillar 55 is fixedly connected with the cylindrical assembly 51, the other end of the guide pillar 55 is connected with the bottom plate 54, the first moving plate 56 cooperates with the guide pillar 55 to form a sliding pair, the first moving plate 56 cooperates with the six ejector rods 53 to form a sliding pair, a piston rod of the third air cylinder 57 is fixedly connected with the first moving plate 56, and the six ejector blocks 52 are fixedly connected with the first moving plate 56. Because the positions of the six top blocks 52 are higher than the six top rods 53, the assembled heights of the twelve small stators 7 are different, and through the structure, the third air cylinders 57 drive the first moving plates 56 to move downwards, so that the heights of the six top blocks 52 are consistent with the heights of the six top rods 53, and the assembled heights of the twelve small stators 7 are consistent.
A positioning groove is formed in one side face of the top block 52, and small stator positioning grooves are formed in the tops of the top block and the top rod. Through the structure, in the process of putting the small stator 7 on the ejector rod 53 and then on the ejector block 52, as the positions of the six ejector blocks 52 are higher than those of the six ejector rods, the convex parts 74 of the small stator 7 put on the ejector rod 53 are matched with the positioning grooves of the ejector blocks, and the bottoms of the small stator 7 are matched with the positioning grooves of the small stator, so that the small stator is accurately placed.
As shown in fig. 8, the sliding pair further comprises a third pneumatic gripper mounting plate 451 and a first guide post 91, the third pneumatic gripper 45 is fixedly connected with the transmission shaft 44 through the third pneumatic gripper mounting plate 451, the first guide post 91 is fixedly connected with the third pneumatic gripper mounting plate 451, the cylindrical assembly 51 is provided with twelve first guide holes 513 which are arranged in a circumferential array and uniformly spaced, the first guide post 91 and the first guide holes 513 are matched to form the sliding pair, the sliding pair further comprises a second guide post 92, the second guide post 92 and the cylindrical assembly 51 are fixedly connected, and the second guide post 92 and the third pneumatic gripper mounting plate 451 are matched to form the sliding pair. The third pneumatic finger 45 precisely positions the small stator 7 to a designated position by the double guiding action of the first and second guide posts 91 and 92.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention.
Claims (7)
1. A servo motor stator coil kludge, its characterized in that: the positioning device comprises a machine table, a small stator feeding assembly, a positioning assembly, a transfer angle assembly and an assembly positioning assembly, wherein the small stator feeding assembly comprises a small stator placing table, a first electric sliding table, a first air cylinder and a first air claw, the first air cylinder is fixedly connected with a sliding block of the first electric sliding table, the first air claw is fixedly connected with a piston rod of the first air cylinder, the transfer angle assembly comprises a second air cylinder, a second air claw, a small stator placing block and a fixed plate, the fixed plate is hinged with the small stator placing block, the fixed plate is hinged with the second air cylinder, the second air claw is hinged with the small stator placing block, the piston rod of the second air cylinder is hinged with the small stator placing block, the small stator placing block is provided with a concave convex part and an empty-keeping groove, the transfer angle assembly comprises a second electric sliding table, a third electric sliding table, a first stepping motor mounting plate, a transmission shaft and a third air claw, the second electric sliding table is connected with the third stepping motor, the third stepping motor is connected with the third electric sliding table, the third stepping motor is provided with a positioning groove, the positioning groove is formed by connecting the twelve-shaped electric sliding table with the positioning motor, the six-positioning assembly is provided with a positioning groove, the six-shaped positioning groove is formed by connecting the twelve-shaped electric sliding table with the positioning assembly, the six-positioning assembly is provided with a positioning groove, and the six-positioning groove is formed by assembling positioning groove, the ejector rod is connected with the ejector rod positioning groove in a sliding way,
The servo motor stator coil assembly machine further comprises a transmission shaft rotation angle correction assembly, the transmission shaft rotation angle correction assembly comprises a rotary table, a sliding rail, a sliding part matched with the sliding rail to form a sliding pair and an elastic part, the rotary table is fixedly connected with the transmission shaft, twelve V-shaped grooves which are arrayed in a circumferential array and uniformly spaced are arranged on the outer circumferential surface of the rotary table, the sliding part is provided with V-shaped convex parts matched with the V-shaped grooves, one end of the elastic part is fixedly connected with the sliding part, the other end of the elastic part is fixedly connected with the sliding rail,
Under the excitation of the magnetic field of the first stepping motor, the transmission shaft can freely rotate, the sliding piece moves to enable the V-shaped convex part to be matched with the V-shaped groove of the rotary disc through the action of the elastic piece, so that the rotary disc rotates, the transmission shaft can accurately adjust the rotation angle, and the third pneumatic paw fixedly connected with the transmission shaft places the small stator on the top of the jacking block.
2. A servo motor stator coil assembly machine as recited in claim 1 wherein: the synchronous belt driving mechanism is further included, and the first stepping motor is in driving connection with the transmission shaft through the synchronous belt driving mechanism.
3. A servo motor stator coil assembly machine as recited in claim 1 wherein: the assembly positioning assembly further comprises a bottom plate, a guide pillar, a first moving plate and a third cylinder, one end of the guide pillar is fixedly connected with the cylindrical assembly, the other end of the guide pillar is connected with the bottom plate, the first moving plate is matched with the guide pillar to form a sliding pair, the first moving plate is matched with the six ejector rods to form the sliding pair, a piston rod of the third cylinder is fixedly connected with the first moving plate, and the six ejector blocks are fixedly connected with the first moving plate.
4. A servo motor stator coil assembly machine as recited in claim 1 wherein: a positioning groove is formed in one side face of the top block.
5. A servo motor stator coil assembly machine as recited in claim 1 wherein: the top of kicking block with the top of ejector pin all is equipped with little stator constant head tank.
6. A servo motor stator coil assembly machine as recited in claim 1 wherein: still include third pneumatic gripper mounting panel and first guide post, third pneumatic gripper passes through third pneumatic gripper mounting panel with transmission shaft fixed connection, first guide post with third pneumatic gripper mounting panel fixed connection, the cylinder assembled part is equipped with twelve and is circumference array arrangement and interval even first guiding hole, first guide post with first guiding hole cooperation constitutes the sliding pair.
7. A servo motor stator coil assembly machine as recited in claim 1 or 6, wherein: the device also comprises a second guide column, wherein the second guide column is fixedly connected with the cylindrical assembly part, and the second guide column and the third pneumatic paw mounting plate are matched to form a sliding pair.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811132329.8A CN109088523B (en) | 2018-09-27 | 2018-09-27 | Servo motor stator coil kludge |
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CN201811132329.8A CN109088523B (en) | 2018-09-27 | 2018-09-27 | Servo motor stator coil kludge |
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CN109088523A CN109088523A (en) | 2018-12-25 |
CN109088523B true CN109088523B (en) | 2024-05-03 |
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CN201811132329.8A Active CN109088523B (en) | 2018-09-27 | 2018-09-27 | Servo motor stator coil kludge |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011041423A (en) * | 2009-08-17 | 2011-02-24 | Mitsubishi Electric Corp | Method and apparatus for manufacturing stator of dynamo-electric machine |
CN203466691U (en) * | 2013-08-23 | 2014-03-05 | 中山市恒鑫聚诚工业设备有限公司 | Automatic overturn equipment for generator stator |
CN106602814A (en) * | 2016-12-16 | 2017-04-26 | 安徽皖南新维电机有限公司 | Motor insulation paper inserting machine |
CN208675072U (en) * | 2018-09-27 | 2019-03-29 | 东莞金源五金机械有限公司 | A kind of servo motor stator coil kludge |
-
2018
- 2018-09-27 CN CN201811132329.8A patent/CN109088523B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011041423A (en) * | 2009-08-17 | 2011-02-24 | Mitsubishi Electric Corp | Method and apparatus for manufacturing stator of dynamo-electric machine |
CN203466691U (en) * | 2013-08-23 | 2014-03-05 | 中山市恒鑫聚诚工业设备有限公司 | Automatic overturn equipment for generator stator |
CN106602814A (en) * | 2016-12-16 | 2017-04-26 | 安徽皖南新维电机有限公司 | Motor insulation paper inserting machine |
CN208675072U (en) * | 2018-09-27 | 2019-03-29 | 东莞金源五金机械有限公司 | A kind of servo motor stator coil kludge |
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CN109088523A (en) | 2018-12-25 |
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