CN109085052B - Test method for the effect of roof strength on coal seam deformation under non-uniform load - Google Patents
Test method for the effect of roof strength on coal seam deformation under non-uniform load Download PDFInfo
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Abstract
本发明公开了一种非均布荷载作用下顶板强度影响煤层变形试验方法,步骤为:制作试验装置,包括“凹”字形的密封腔体和透明盒,密封腔体的凹口部构成试件放置腔,前压板配备有前压杆,试件放置腔左、右、后侧配备有侧压板,侧压板的首端开有透气孔,侧压板配备有侧压杆,上垫板上方前后紧挨地设置有上压板,上压板均配备有上压杆,上压杆的端头采用两块夹板之间安装球形滚珠的结构;准备煤粉;型煤试件制备;型煤试件安装;施加三轴应力;施加瓦斯压力;进行试验;同组其他试验,更换不同表面粗糙度的上垫板,并重新压制上表面与上垫板下表面粗糙度吻合的型煤试件;整理试验数据。从而进行非均布荷载作用下顶板强度与煤层变形的三轴真实模拟试验。
The invention discloses a test method for the influence of roof strength on coal seam deformation under the action of non-uniform load. The steps are as follows: making a test device, including a "concave"-shaped sealing cavity and a transparent box, and the notch part of the sealing cavity constitutes a test piece Placement cavity, the front pressure plate is equipped with a front pressure rod, the left, right and rear sides of the specimen placement cavity are equipped with side pressure plates, the head end of the side pressure plate is provided with a ventilation hole, the side pressure plate is equipped with a side pressure rod, and the upper backing plate is tightened front and rear. The upper pressure plate is arranged next to the ground, and the upper pressure plate is equipped with an upper pressure rod, and the end of the upper pressure rod adopts the structure of installing spherical balls between two plywood; preparation of pulverized coal; preparation of briquette specimens; installation of briquette specimens; Apply triaxial stress; apply gas pressure; carry out the test; for other tests in the same group, replace the upper backing plate with different surface roughness, and re-press the briquette specimen whose upper surface is consistent with the roughness of the lower surface of the upper backing plate; organize the test data . Therefore, the triaxial real simulation test of roof strength and coal seam deformation under non-uniform load is carried out.
Description
技术领域technical field
本发明属于煤矿安全技术领域,具体地讲,涉及一种非均布荷载作用下顶板强度影响煤层变形试验方法。The invention belongs to the technical field of coal mine safety, and in particular relates to a test method for the influence of roof strength on coal seam deformation under the action of non-uniform load.
背景技术Background technique
在煤矿开采生产过程中,工作面掘进使得地下形成局部采空区,破坏了地层原始应力分布状态与应力平衡,在应力重分布过程中,煤层发生不均匀变形,顶板发生下沉垮落。在顶板发生变形过程中产生的最直接威胁便是冲击地压或岩爆,其严重影响我国煤矿资源的安全生产。认识冲击地压的形成机制与致灾机理,提高煤炭生产的安全性,是摆在相关科研工作者面前的重要问题。因此,从研究工作面掘进过程中顶板变形这一关键因素作为入手点,是认识冲击地压或岩爆的重要途经。In the process of coal mining and production, the excavation of the working face makes a local goaf formed underground, which destroys the original stress distribution state and stress balance of the stratum. The most direct threat in the process of roof deformation is rock burst or rock burst, which seriously affects the safety of coal mine resources in my country. Understanding the formation mechanism and disaster-causing mechanism of rock burst and improving the safety of coal production are important issues for relevant scientific researchers. Therefore, it is an important way to understand rock burst or rockburst by studying the key factor of roof deformation during the excavation process of the working face.
在煤层工作面掘进过程中,顶板并非发生均匀变形,其受力的不均匀性使得煤层内部产生非均匀应力分布,从而影响煤层瓦斯的渗透特性,同时,煤层的非均匀应力分布反过来影响顶板变形与液压支架受力状态。因此,进行非均布荷载作用下顶板强度影响煤层变形与渗透性演化试验,可为顶板支护与深入揭示冲击地压的形成机制与致灾机理与风险识别提供理论支撑和工程指导。During the excavation process of the coal seam working face, the roof is not uniformly deformed, and the non-uniform stress distribution in the coal seam causes non-uniform stress distribution inside the coal seam, which affects the permeability characteristics of coal seam gas. At the same time, the non-uniform stress distribution of the coal seam in turn affects the roof. Deformation and stress state of hydraulic support. Therefore, conducting experiments on the effect of roof strength on coal seam deformation and permeability evolution under non-uniform loads can provide theoretical support and engineering guidance for roof support and in-depth disclosure of rock burst formation and disaster mechanisms and risk identification.
目前,国内外学者在非均布荷载作用下顶板强度影响煤层变形与渗透性方面的研究较少,仅有的室内研究亦集中于二维相似模拟,未考虑瓦斯压力影响,仍缺乏一种有效的试验装置及方法来模拟真三轴应力状态下非均布荷载作用下顶板强度影响煤层变形与渗透性演化,从而研究真三轴应力状态下顶板强度与各项参数对煤体变形与渗透性的影响。At present, domestic and foreign scholars have little research on the effect of roof strength on coal seam deformation and permeability under non-uniform load, and the only laboratory research also focuses on two-dimensional similarity simulation without considering the effect of gas pressure, and there is still no effective method. The experimental device and method are used to simulate the effect of roof strength on coal seam deformation and permeability evolution under the action of non-uniform load under true triaxial stress state, so as to study the effect of roof strength and various parameters on coal body deformation and permeability under true triaxial stress state. Impact.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于提供一种非均布荷载作用下顶板强度影响煤层变形试验方法,用于研究真三轴应力状态下顶板强度对煤与瓦斯突出的影响。The technical problem to be solved by the present invention is to provide a test method for the influence of roof strength on coal seam deformation under non-uniform load, which is used to study the influence of roof strength on coal and gas outburst under true triaxial stress state.
为此,本发明所采用的技术方案为:一种非均布荷载作用下顶板强度影响煤层变形试验方法,包括以下步骤:To this end, the technical solution adopted in the present invention is: a test method for the influence of roof strength on coal seam deformation under the action of non-uniform load, comprising the following steps:
步骤一、制作试验装置;
所述试验装置包括“凹”字形的密封腔体,所述密封腔体的凹口朝向前方,在密封腔体的前方设置有与凹口部等高、等宽的透明盒,所述透明盒的后部、顶部均敞开并正好与凹口部相连接,所述透明盒与密封腔体共用同一底板,且密封腔体的凹口部与透明盒之间左右紧挨地设置有若干透明材质的前压板,从而使密封腔体的凹口部构成试件放置腔;The test device includes a "concave" shaped sealed cavity, the notch of the sealed cavity faces forward, and a transparent box of the same height and width as the notch is arranged in front of the sealed cavity. The rear and top of the sealing cavity are open and just connected to the notch part, the transparent box and the sealing cavity share the same bottom plate, and a number of transparent materials are arranged right and left between the notch part of the sealing cavity and the transparent box. the front pressure plate, so that the notch part of the sealing cavity constitutes the test piece placement cavity;
每个所述前压板均配备有前压杆,前压杆由前向后穿过透明盒与各自对应的前压板相连,每个前压板对应的前压杆各自独立控制,并通过依次卸载模拟工作面的掘进速度;所述试件放置腔的左侧、右侧、后侧分别配备有一块侧压板,侧压板的首端插入到密封腔体的对应侧壁上,并在首端开有透气孔用于连通试件放置腔与密封腔体,每块侧压板分别配备有一根侧压杆,侧压杆由外向内穿过密封腔体与侧压板的末端相连;所述试件放置腔及透明盒的内壁上缘共用同一上垫板,所述上垫板上方前后紧挨地设置有若干上压板,每个上压板均配备有上压杆,上压杆的端头采用两块夹板之间安装球形滚珠的结构,每个上压板对应的上压杆各自独立控制,并通过施加不同的载荷,以反映煤层顶板在非均布载荷下的不均匀变形;Each of the front pressure plates is equipped with a front pressure rod, and the front pressure rod is connected to the corresponding front pressure plate through the transparent box from front to back. The tunneling speed of the working face; the left side, right side and rear side of the specimen placement cavity are respectively equipped with a side pressure plate, the head end of the side pressure plate is inserted into the corresponding side wall of the sealing cavity, and the head end is opened with a side pressure plate. The vent hole is used to connect the specimen placement cavity and the sealing cavity. Each side pressure plate is equipped with a side pressure rod, which passes through the sealing cavity from the outside to the inside and is connected to the end of the side pressure plate; the test piece placement cavity and the upper edge of the inner wall of the transparent box share the same upper backing plate, a number of upper pressing plates are arranged in front and back of the upper backing plate, each upper pressing plate is equipped with an upper pressing rod, and the end of the upper pressing rod adopts two plywoods The structure of installing spherical balls between them, the upper pressure rods corresponding to each upper pressure plate are independently controlled, and different loads are applied to reflect the uneven deformation of the coal seam roof under non-uniform loads;
所述密封腔体的侧壁上开有流体入孔,透明盒的侧壁上开有流体出孔;The side wall of the sealed cavity is provided with a fluid inlet hole, and the side wall of the transparent box is provided with a fluid outlet hole;
步骤二、准备煤粉,将原煤破碎研磨至要求粒径范围,通过震动筛将研磨后煤粉筛分并烘干备用;Step 2: Prepare pulverized coal, crush and grind the raw coal to the required particle size range, sieve the pulverized coal through a vibrating screen and dry it for use;
步骤三、型煤试件制备,将煤粉按照粒径配比要求进行混合,并按比例添加煤粉粘结剂后搅拌均匀,将煤粉装入模具压制成方形块的型煤试件;Step 3: Preparation of the briquette test piece, mixing the pulverized coal according to the particle size ratio requirements, adding the pulverized coal binder in proportion, and stirring it evenly, and putting the pulverized coal into the mold and pressing it into a square block briquette test piece;
步骤四、型煤试件安装,将压制好的型煤试件放入试验装置的试件放置腔内;Step 4: Install the briquette test piece, put the pressed briquette test piece into the test piece placement cavity of the test device;
步骤五、施加三轴应力,对试验装置的左、右、后方的侧压杆以及前压杆、上压杆施加应力,使型煤试件受到三轴约束;Step 5: Apply triaxial stress to the left, right and rear side pressure bars of the test device, as well as the front and upper pressure bars, so that the briquette specimen is constrained by the triaxial;
步骤六、施加瓦斯压力,通过流体入孔向试验装置内注入瓦斯气体,瓦斯气体通过左、右、后方侧压板上的透气孔进入型煤试件内部,使型煤试件内部形成一定的瓦斯压力并保持注气压力不变后进入下一步;Step 6: Apply gas pressure, inject gas gas into the test device through the fluid inlet hole, and the gas gas enters the inside of the briquette specimen through the ventilation holes on the left, right and rear side pressure plates, so that a certain amount of gas is formed inside the briquette specimen. After the pressure and keep the gas injection pressure unchanged, go to the next step;
步骤七、进行试验,将前压板由左至右或由右至左按照设置的应力或位移变化速率向远离型煤试件的方向依次后撤,通过记录左、右、后方侧压板和上压板不同位置处位移量,获得煤层变形数据,同时记录流体出孔瓦斯流量变化;
步骤八、同组其他试验,更换不同强度的上垫板,重复步骤四至步骤七;
步骤九、整理试验数据。Step 9: Arrange the test data.
作为上述方案的优选,步骤八中,采用单轴抗压强度分别为30Mpa、50Mpa、70Mpa的上垫板进行同组其他试验。As a preference of the above scheme, in
进一步优选为,步骤三中,所述型煤试件为600mm×600mm×100mm的方形块,相应地,步骤一中,所述试件放置腔也为600mm×600mm×100mm的方形腔。Further preferably, in
进一步优选为,步骤二中,原煤破碎研磨后在105~110℃烘干22~26小时。Further preferably, in
本发明的有益效果:对各压板施加的应力可真实模拟煤层三轴原岩应力状态,施加瓦斯气源可模拟瓦斯压力,前压板的逐次卸载模拟工作面掘进过程,其卸载速度可模拟工作面掘进速度,通过获取各压杆的位移变化量获得型煤试件变形量,并通过透明材料可实现煤与瓦斯突出的实时可视化,通过更换不同强度的上垫板,从而提供了一种非均布荷载作用下顶板强度影响煤层变形试验方法,为煤矿的安全生产提供理论支撑和工程指导。The beneficial effects of the invention are as follows: the stress applied to each pressure plate can truly simulate the stress state of the coal seam triaxial original rock, the gas source can be applied to simulate the gas pressure, the successive unloading of the front pressure plate can simulate the excavation process of the working face, and its unloading speed can simulate the working face. For the driving speed, the deformation amount of the briquette specimen can be obtained by obtaining the displacement change of each pressure rod, and the real-time visualization of coal and gas outburst can be realized through the transparent material. The test method for the effect of roof strength on coal seam deformation under distributed load provides theoretical support and engineering guidance for coal mine safety production.
附图说明Description of drawings
图1本试验装置的俯视状态图。Figure 1 is a plan view of the test apparatus.
图2图1的A-A剖视图。FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1 .
图3图1的B-B剖视图。FIG. 3 is a cross-sectional view taken along the line B-B of FIG. 1 .
图4上压板的端头局部放大图。Figure 4 is a partial enlarged view of the end of the upper pressure plate.
图中标记如下:密封腔体1、透明盒2、前压板3、前压杆4、底板5、试件放置腔6、侧压板7、侧压杆8、上垫板9、上压板10、上压杆11、流体入孔12、流体出孔13、第一密封圈14a、第二密封圈14b、第三密封圈14c、第四密封垫14d、盖板15、螺栓16、型煤试件17。The symbols in the figure are as follows: sealed
具体实施方式Detailed ways
下面通过实施例并结合附图,对本发明作进一步说明:Below by embodiment and in conjunction with accompanying drawing, the present invention is further described:
一种非均布荷载作用下顶板强度影响煤层变形试验方法,包括以下步骤:A test method for the influence of roof strength on coal seam deformation under the action of non-uniform load, comprising the following steps:
步骤一、制作试验装置。
结合图1—图3所示,试验装置主要由密封腔体1、透明盒2、前压板3、前压杆4、侧压板7、侧压杆8、上垫板9、上压板10、上压杆11组成。1 to 3, the test device is mainly composed of a sealed
密封腔体1整体呈“凹”字形,密封腔体1的凹口朝向前方。The sealing
在密封腔体1的前方设置有与凹口部等高、等宽的透明盒2。透明盒2的后部、顶部均敞开并正好与凹口部相连接。透明盒2与密封腔体1共用同一底板5,即透明盒2仅带有左、右、前侧壁。密封腔体1的凹口部与透明盒2之间左右紧挨地设置有若干透明材质的前压板3,从而使密封腔体1的凹口部构成试件放置腔6,试件放置腔6用于放置型煤试件17。A
每个前压板3均配备有前压杆4,前压杆4由前向后穿过透明盒2与各自对应的前压板3相连,每个前压板3对应的前压杆4各自独立控制,并通过依次卸载模拟工作面的掘进速度。前压板3与透明盒2均采用透明材质制成,试验者能在试验过程中观察试件表面的裂纹扩展情况。透明材质中尤以超高强韧度透明材料帕姆聚碳酸酯板为佳,其性能更优越。Each
试件放置腔6的左侧、右侧、后侧分别配备有一块侧压板7,侧压板7的首端插入到密封腔体1的对应侧壁上,在侧压板7首端开有透气孔7a用于连通试件放置腔6与密封腔体1。每块侧压板7分别配备有一根侧压杆8,侧压杆8由外向内穿过密封腔体1与侧压板7的末端相连。最好是,侧压板7采用矩形外框内设竖直隔条的结构,且竖直隔条正好错开透气孔7a,从而使密封腔体1内的流体能通过透气孔7a进入试件放置腔6。The left side, right side and rear side of the
试件放置腔6及透明盒2的内壁上缘共用同一上垫板9,上垫板9上方前后紧挨地设置有若干上压板10。每个上压板10均配备有上压杆11,上压杆11的端头采用两块夹板11a之间安装球形滚珠11b的结构(如图4所示),每个上压板10对应的上压杆11各自独立控制,并通过施加不同的载荷,以反映煤层顶板在非均布载荷下的不均匀变形。由于上压板10为多块紧挨布置,因此增设上垫板9,确保试件放置腔6的密封性,并模拟煤层顶板及采空区。The
在密封腔体1的侧壁上开有流体入孔12,通过流体入孔12向密封腔体1内通入流体;透明盒2的侧壁上开有流体出孔13,试验过程中流体经流体出孔13排出。最好是,流体入孔12共两个,左右对称设置在密封腔体1的后侧壁上;流体出孔13共一个,设置在透明盒2的左侧壁或右侧壁上皆可。A
另外,试件放置腔6最好为长与宽相等的方形腔。In addition, the
底板5、盖板15通过螺栓16与密封腔体1的侧壁固定。为确保试验装置的密封性,可以采用底板5与密封腔体1、试件放置腔6之间设置有第一密封圈14a;密封腔体1与侧压杆8之间、密封腔体1与侧压板7之间均设置有第二密封圈14b;密封腔体1与自带的盖板15之间设置有第三密封圈14c;密封腔体1与上垫板9之间设置有第四密封垫14d。The
最好是,前压杆4与前压板3采用螺纹连接,侧压杆8与侧压板7采用螺纹连接,也可以采用其它固定连接方式。Preferably, the
最好是,上压板10共七个,每个上压板10对应的上压杆11分别由各自独立的控制部分控制,以反映煤层顶板不均匀变形;前压板3共六个,每个前压板3对应的前压杆4分别由各自独立的控制部分控制,并通过依次卸载模拟工作面的掘进速度。Preferably, there are seven upper
该试验装置的特点:Features of this test device:
1、能从前后、左右及上方施加真三轴应力,且上压板的端头采用两块夹板之间安装球形滚珠的结构,通过可施加非均布荷载,从而真实地模拟顶板的非均匀变形。1. The true triaxial stress can be applied from front, back, left and right and above, and the end of the upper platen adopts the structure of installing spherical balls between two plywood plates. By applying non-uniform loads, the non-uniform deformation of the top plate can be simulated realistically. .
2、前压板采用多块组合的结构,通过逐步卸载来模拟工作面掘进过程;上压板采用多块组合并优化上压杆的端头结构,上压板各自独立控制以模拟煤层顶板非均匀载荷的加载,上垫板模拟煤层顶板及采空区;相比人为手动掘进的方式,更真实地模拟了实际工况,从而提高了试验精度。2. The front pressure plate adopts a multi-piece combination structure, and the excavation process of the working face is simulated by gradually unloading; the upper pressure plate adopts a combination of multiple pieces and optimizes the end structure of the upper pressure rod, and the upper pressure plate is independently controlled to simulate the uneven load of the coal seam roof. Loading, the upper backing plate simulates the roof of the coal seam and the goaf; compared with the way of manual excavation, the actual working conditions are more realistically simulated, thereby improving the test accuracy.
3、试件后侧及左、右两侧的压板均设有透气孔,可由流体入孔对试件进行充气达到一定得气体压力,试件底部、前部及上部均无气源供给孔,从而能更真实的反映实际工况,提高试验精度。3. There are ventilation holes on the back side of the test piece and the pressure plates on the left and right sides. The test piece can be inflated by the fluid inlet hole to achieve a certain gas pressure. There are no air supply holes at the bottom, front and upper part of the test piece. Thus, the actual working conditions can be more realistically reflected and the test accuracy can be improved.
4、试验装置采用密封结构,能施加相关瓦斯压力,从而反映真实工况。4. The test device adopts a sealed structure, which can apply relevant gas pressure to reflect the real working conditions.
步骤二、准备煤粉,将原煤破碎研磨至要求粒径范围,通过震动筛将研磨后煤粉筛分并烘干备用。最好是,原煤破碎研磨后在105~110℃烘干22~26小时。Step 2: Prepare pulverized coal, crush and grind the raw coal to the required particle size range, sieve the pulverized coal through a vibrating screen and dry it for use. Preferably, the raw coal is dried at 105-110°C for 22-26 hours after being crushed and ground.
步骤三、型煤试件制备,将煤粉按照粒径配比要求进行混合,并按比例添加煤粉粘结剂后搅拌均匀,将煤粉装入模具压制成方形块的型煤试件。Step 3: Preparation of the briquette test piece, mix the pulverized coal according to the particle size ratio requirements, add the pulverized coal binder in proportion and stir evenly, put the pulverized coal into the mold and press it into a square block briquette test piece.
最好是,型煤试件为600mm×600mm×100mm的方形块,相应地,步骤一中,试件放置腔6也为600mm×600mm×100mm的方形腔。Preferably, the briquette specimen is a square block of 600mm×600mm×100mm, and correspondingly, in
步骤四、型煤试件安装,将压制好的型煤试件放入试验装置的试件放置腔6内。Step 4: Installation of the briquette specimen, placing the pressed briquette specimen into the
步骤五、施加三轴应力,对试验装置的左、右、后方的侧压杆8以及前压杆4、上压杆11施加应力,使型煤试件受到三轴约束。Step 5: Apply triaxial stress to the left, right and rear
步骤六、施加瓦斯压力,通过流体入孔12向试验装置内注入瓦斯气体,瓦斯气体通过左、右、后方侧压板7上的透气孔7a进入型煤试件内部,使型煤试件内部形成一定的瓦斯压力并保持注气压力不变后进入下一步。当流体入孔12共两个时,通过两个流体入孔12同时向试验装置内注入瓦斯气体。Step 6: Apply gas pressure, inject gas gas into the test device through the
步骤七、进行试验,将前压板3由左至右或由右至左按照设置的应力或位移变化速率向远离型煤试件的方向依次后撤,通过记录左、右、后方侧压板7和上压板10不同位置处位移量,获得煤层变形数据,同时记录流体出孔13瓦斯流量变化。
步骤八、同组其他试验,更换不同强度的上垫板9,重复步骤四至步骤七。最好采用单轴抗压强度分别为30Mpa、50Mpa、70Mpa的上垫板9进行同组其他试验。
例如,将不同粒径的煤粉按照小于40目:40~60目:60~80目:80~100目:大于100目=1:1:1:1:1的质量比混合,并添加质量比为5%的乳白胶作为粘接剂压制成型煤试件,按照下表进行重复试验:For example, pulverized coal with different particle sizes are mixed according to the mass ratio of less than 40 mesh: 40-60 mesh: 60-80 mesh: 80-100 mesh: greater than 100 mesh = 1:1:1:1:1, and add mass The ratio of 5% milk white glue is used as a binder to press the coal sample, and the repeated test is carried out according to the following table:
按照上表所示重复试验,即可研究非均布荷载作用下顶板强度与煤层变形的关系。By repeating the test as shown in the table above, the relationship between roof strength and coal seam deformation under non-uniform load can be studied.
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