The technique that the Ammonia recovery ammonium and waste water of a kind of vanadium processed are recycled
Technical field
The invention belongs to vanadium technology processed fields, and in particular to Ammonia recovery ammonium and the waste water circulation of a kind of vanadium processed make
Technique.
Background technique
Vanadium in fields such as steel, non-ferrous metal, chemical industry, alloy, superconductor, auto industrys, is a kind of extensively
Important strategic materials.
Vanadium distribution in nature extremely disperses, and exists usually in the form of V (III) and V (IV), wherein V (III) is accounted for
Majority, trivalent vanadium can be entered in silicate mineral lattice with class matter in-phase version, meanwhile, tetravalence vanadium can also be with class matter in-phase version
It is present in oxygen-octahedron structure.Such ore is difficult to leach, and trivalent or tetravalence vanadium is leached, it is necessary to destroy crystal knot
Structure, makes that there are the vanadium in crystal structure to release.
Conventional process for extracting vanadium technology can be summarized as two kinds of representative types: roasting process for extracting vanadium (pyrogenic process vanadium extraction work
Skill) and wet process process for extracting vanadium.
Wet process process for extracting vanadium is directly to carry out acidleach to raw ore containing vanadium, is included under higher concentration acid condition, even
In the environment of heating pressurization, oxidant exist, the technical process that solution containing vanadium body is obtained in vanadium mineral is realized.Pyrogenic process process for extracting vanadium
It is ore by high temperature oxidation roasting, Low Valent Vanadium oxidation is converted into pentavalent vanadium, then carries out wet-leaching and obtain solution containing vanadium body, realizes
The technical process of ore vanadium extraction.In roasting process for extracting vanadium, bone coal adds salt sodium oxide baking to form vanadium bearing slag, uses process water
Directly leaching (i.e. water logging) obtains the lower leaching liquid of concentration containing vanadium, ammonium chloride precipitation is then added, ammonium metavanadate precipitate is made,
It is obtained after roasting vanadic anhydride crude product (thick vanadium), then thick vanadium is obtained into ammonium metavanadate through alkali soluble, removal of impurities, the secondary precipitation of ammonium chloride,
The vanadic anhydride product that purity is greater than 98% is obtained after thermal decomposition.To formed " sodium method roasting, two-step method precipitation technique " or
" salt is added to roast process for extracting vanadium ", or carried out after lime, lime stone or other calcium containing compounds are made additive and bone coal pelletizing
Roasting makes vanadium be oxidized to the calcium salt of vanadium not soluble in water, and recarbonation is leached to be soaked at containing vanadium solution, then with acid or dilute alkaline soln
Out.It is subsequent or using hydrolysis precipitation, or use dissolution extraction, or use ion exchange, then using pyrolytic process purification vanadium.
In short, by navajoite stone after adding salt to roast and to form vanadium bearing slag, it is necessary to be leached with water or acid or alkali, make three
Valence vanadium, tetravalence vanadium or pentavalent vanadium are leached from vanadium bearing slag to be come out, then using extraction and stripping process, or is made with ion-exchange
Vanadic salts is separated with the other compositions in leaching liquid, and final vanadic salts and ammonium hydroxide or other ammonium salts react, and generates metavanadic acid
Ammonia-sinking is formed sediment, and the vanadic anhydride product of higher degree is obtained after thermal decomposition.
However had in roasting process for extracting vanadium outside the inverse roaster out of the gases such as ammonia, it can be generated when with sour (sulfuric acid) leaching
A large amount of waste water contain sulfate radical and sulfur dioxide in the waste water, even if being neutralized, in waste water still containing sulfate and
Other harmful substances matter (such as ammonia nitrogen, remaining sulfate radical).Traditional process for extracting vanadium program is complicated, and be most difficult to control and handle
It is exactly ammonia emission and wastewater treatment.If the ammonia and waste water for generating in the above process are not subject to technical treatment, not only
Waste of resource, and will cause the environmental pollution to rivers lake, or even harm is generated to the drinking water source of the mankind.
Summary of the invention
The purpose of the present invention is being directed to prior art processes, can directly be extracted since smelting of digging up mine inclined
Ammonium vanadate (NH4VO3) and ammonium poly-vanadate (NH4)2V6O16;With ammonium metavanadate (NH4VO3) or ammonium poly-vanadate (NH4)2V6O16It is made
High purity vanadic anhydride (V2O5) during, it can the ammonia (NH that all discharges of boundling3) ammonium (NH is made4 +) use, it is ensured that exhaust gas zero
Discharge;Due to using a kind of polyacid ester (R) (patent of invention product, also known as flocculant) technology, make to generate in the above process complete
Portion's waste water is effectively addressed, it is ensured that whole wastewater zero discharges are recycled, and all product purities produced reach 99.5-
99.99%.
The invention is realized by the following technical scheme:
The technique that the Ammonia recovery ammonium and waste water of a kind of vanadium processed are recycled, vanadium technique processed includes: 1) to prepare metavanadic acid
Ammonium and ammonium poly-vanadate;2) high purity vanadic anhydride is made in ammonium metavanadate and ammonium poly-vanadate, process includes the following steps: a, alkali
It is molten.With ammonium metavanadate (NH4VO3) or ammonium poly-vanadate (NH4)2V6O16It is dissolved in alkali (NaOH), dissolves by heating ammonium metavanadate
(NH4VO3) or ammonium poly-vanadate (NH4)2V6O16, a large amount of ammonia (NH can be generated at this time3), to ammonia (NH3) with water use thermal release
Technology makes ammonia (NH3) entering recovery tower, vapor is fallen into reactor;B, pH value is adjusted.While dissolution, while tune acid process
In, ammonia (NH3) into recovery tower, and a part of ammonia (NH3) due to acid effect generate metal ammonium (NH4 +);C, it synthesizes.
Sodium vanadate (Na3VO4) dope is in inherent ammonium (NH4 +) state, ammonia (NH cannot be volatilized3);D, it washs.Ammonium metavanadate
(NH4VO3) interior there are a large amount of sodium salts, it is necessary to it is equipped with a certain amount of ammonium (NH4 +) water (R) is protected to be washed, finally again with suitable
The pure water spray of amount, obtains high-purity ammonium metavanadate (NH4VO3);E, it dries.Ammonium metavanadate is toasted in the environment of 40-60 DEG C
(NH4VO3), its moisture (H is sloughed at this temperature2O);F, calcination.By ammonium metavanadate (NH4VO3) in 450-550 DEG C of furnace into
Row conversion vanadic anhydride (V2O5), high temperature makes ammonium metavanadate (NH4VO3) in ammonium (NH4 +) promote to become ammonia (NH3), institute
There is ammonia (NH3) fully enter ammonia (NH3) recovery tower or ammonia (NH3) be enriched in recyclable device.In ammonia (NH3) return
Receive tower or ammonia (NH3) put into strong acid in recyclable device, boundling ammonia (NH3) various ammonium (NH are made4 +) use.
Preferably, the step of preparing ammonium metavanadate and ammonium poly-vanadate includes: ore dressing, ball mill grinding, transforming agent, balling-up is added
The spherical of Φ 8-12mm is made, the vanadium material that roasts in the environment of 800 DEG C -850 DEG C balling-up, leaching, adjusts pH value, be enriched with
To sodium vanadate dope or vanadic sulfate dope, turn shape, removal of impurities, synthesis ammonium metavanadate or ammonium poly-vanadate.
Preferably, leaching step are as follows: roasting vanadium (V) ball is leached, with water, acid it is any, take cold soaking
Out, heating leach, any mode of shower-bubble type, having converted or well-oxygenated vanadium (V) leaches and, generation sodium vanadate
(Na3VO4) solution or vanadic sulfate (VOSO4) dope.
Preferably, the step of enrichment: it is the low vanadium of 2-10g/L (V) mine product in such a way that water logging goes out to concentration, is adjusted with acid
The vanadium (V) of memory can be become cation by pH value 6-5, be enriched with using the cationic resins such as 731,717, when resin is saturated
Afterwards, it is stripped with sodium hydroxide (NaOH), the content of vanadium after enrichment can achieve 120-150g/L.
Preferably, with the vanadium dope of Ore Leaching, with triphenyl phosphate TPP, (C6H5O)3PO, di-(2-ethylhexyl)phosphoric acid
Ester (C16H35O4P) and any of composition organic phase of extractant P-204, sulfonated kerosene are enriched with, and recycle strong acid (sulphur
Acid) back extraction, vanadium dope content is enriched to 120-150g/L.
Preferably, turn shape step are as follows: go out based on water logging, alkali back extraction cool tone pH value, sodium vanadate (Na3VO4) dope encountering
It will form red when sour, take the mode of heating that its acid is made mutually to break off relations with vanadium ion, dope turns shape to water shape, oily shape state.
Preferably, removal step are as follows: to guarantee ammonium metavanadate (NH4VO3) quality, turned the sodium vanadate of shape
(Na3VO4) dope cleans with a kind of 2% polyacid ester (R) (patent of invention product, also known as flocculant), non-in dope
Metal impurities are precipitated, precipitate, filters pressing or filtering, dope are spare.
Preferably, synthesis step are as follows: the dope got ready, be separately added into ammonium chloride (NH by the different content of vanadium4CL)
1.1 times, ammonium sulfate (NH4)2SO41.5 times or ammonium nitrate (NH4NO3) 1.8 times be stirred synthesis, what is obtained is ammonium metavanadate
(NH4VO3)。
Preferably, ammonium metavanadate (NH is synthesized4VO3) way it is as follows: 1. with having synthesized ammonium metavanadate (NH4VO3) ammonium
(NH4 +) mother liquid coming, it is tested through Baume hydrometer (° B á), determines that specific gravity is 24-25, by ammonium (NH4 +) mother liquid coming through thermal energy method or
It is 28-29 that condensation method, which reaches specific gravity, in ammonium (NH4 +) in mother liquid coming plus 10% ammonium chloride (NH4CL), ammonium sulfate (NH4)2SO4Or
Ammonium nitrate (NH4NO3) stirring and dissolving, activate ammonium (NH4 +) mother liquid coming, it is at this moment 31- with Baume hydrometer (° B á) test specific gravity
34, then again in ammonium (NH4 +) a kind of 2% polyacid ester (R) (patent of invention product, also known as flocculant) is added in mother liquor is stirred
It is miscellaneous to mix analysis, removes undissolved ammonium salt, sodium and sodium salt, it is spare into synthesis phase again;2. in synthesis ammonium metavanadate (NH4VO3)
When, by sodium vanadate (Na3VO4) dope content of vanadium 100-120g/L to the utmost, 1. number spare ammonium (NH4 +) mother liquid coming is by volume
It is put into 45-55%, is stirred 1-2 hours, at this moment inherence has formed the ammonium metavanadate (NH of solid4VO3), upper layer dope content of vanadium is
0.2-0.5g/L, draining or drying can be obtained ammonium metavanadate (NH4VO3), the ammonium mother liquid coming used is synthesized according still further to method 1.
It is carried out with operation sequence recycled.
For the vanadic sulfate dope being stripped in leaching step with Ore Leaching, strong acid, it is heated to 60-90 DEG C, is made
It is neutralized to pH value 4-5 with liquid ammonium, obtains ammonium poly-vanadate (NH4)2V6O16。
The present invention has the advantages that
1, vanadium (V) ore resources are in smelting process, and roasting powder or ball acid or water logging go out, Leaching Vanadium (V)
Concentration is generally 4-10g/L, it is necessary to carry out organic phase or resin enrichment processing, and be enriched with and a large amount of water is needed to handle, generally
1 ton of product of every production will generate 150-300 tons of acid waste water.
2, this technique carries out being neutralized to pH value 7.6-7.8 using lime (CaO) or sodium hydroxide (NaOH), but due to waste water
It is interior containing heavy metals such as a large amount of chromium (Cr), titaniums (Ti), there are also impurity such as silicon (Si), calcium (Ca), magnesium (Mg) and soil and toxic
Ingredient, different mineral resources generate different impurity, and waste water at this time can not discharge.The method of evaporating generallyd use at present also can not
Regulation effect, 1 ton of vanadic anhydride (V of every production can be reached2O5) waste water that need to evaporate 150-300 tons is also unpractical;Using
Relatively advanced isolation film technical treatment is also unable to reach desired effect, because the accessible conductivity of isolation film is only 300-
500S/m, and the conductivity of waste water has reached 5,000-10,000S/m at this time, not may pass through isolation film.For this purpose, this work
Skill, which is taken, is added polyacid ester (R) (a kind of patent of invention product, also known as flocculant) in the waste water of sum in, and 20-30 points of stirring
Clock can all be precipitated all impurity, heavy metal and toxic component, precipitating.Precipitation composition granule is tiny at this time, and suspension is not easy
Precipitating.
3, this technique is using a certain proportion of unformed White Carbon black (SiO of addition2), its main function in the treatment of waste water
It is: 1. adsorbs;2. removing color;3. carrying suspended impurity precipitating;4. purification etc..Therefore above-mentioned suspended matter can be made to accelerate to precipitate and be convenient for
Clarification filtration.
4, this technique can directly extract ammonium metavanadate (NH since smelting of digging up mine4VO3) and ammonium poly-vanadate (NH4)2V6O16;
With ammonium metavanadate (NH4VO3) or ammonium poly-vanadate (NH4)2V6O16High purity vanadic anhydride (V is made2O5) during, it can boundling row
Ammonia (the NH put3) ammonium (NH is made4 +) use, it is ensured that zero waste gas emission;Due to using a kind of polyacid ester (R) (patent of invention production
Product, also known as flocculant) technology, so that whole waste water of above process generation is effectively addressed, it is ensured that wastewater zero discharge, circulation make
With, and the purity for producing all products reaches 99.5-99.99%.
5, " filter solid conversion attractant is crossed containing vanadium in navajoite smelting roasting process " caused by this technique, applicant country
Family's patent (patent No.: 201711297727.0), can make conversion of the independent product for navajoite product.
6, " the polyacid ester " used in the present invention be the phosphate diester being concentrated, and is a kind of patent of invention product, also known as flocculant,
In Jiangsu granary, long weathering factory is on sale.
Specific embodiment
Below by exemplary embodiment, the present invention will be further elaborated, but these examples are not intended to limit this hair
The material of bright range, all technologies realized based on above content of the present invention is all belonged to the scope of protection of the present invention.
One, since digging up mine and smelting, " one-step method " can be made into ammonium metavanadate (NH4VO3) and ammonium poly-vanadate (NH4)2V6O16
Thick navajoite is leached and obtains sodium vanadate dope (according to different process, different thick content of vanadium is prepared difference and contained
Amount) ammonium metavanadate (NH is made4VO3) and ammonium poly-vanadate (NH4)2V6O16.Its process flow is general are as follows:
1, navajoite.Vanadium slag containing vanadium (V), vanadium mud or the gangue containing vanadium.
2, ore dressing.Other sundries of non-vanadium (V) are removed in choosing.
3, it crushes.Ball mill grinding is carried out to slag, mud, stone containing vanadium (V).
4, add transforming agent.Different transforming agent or oxidant are added to different vanadium (V) mineral resources, such as soda ash (Na2CO3), again
Spar (BaSO4) or other barium salts, salt (NaCL) can also be added.
5, balling-up.The spherical of Φ 8-12mm is made in low-grade vanadium (V) ore resources, such as vanadium oxidation mud, gangue, it is high
Vanadium (V) ore resources of grade can also use powder.
6, it roasts.The vanadium material of powder and balling-up to milled roasted in the environment of 800 DEG C -850 DEG C (or burn
Burn), so that vanadium (V) is achieved the purpose that conversion and oxidation with different roasters or different equipment.
7, it leaches.Roasting vanadium (V) powder or vanadium (V) ball are leached, with water acid, cold soaking can be taken to go out,
Heating can also be taken to leach, it more can shower-bubble type, it is therefore an objective to having converted or well-oxygenated vanadium (V) leaches and, generation sodium vanadate
(Na3VO4) dope or vanadic sulfate (VOSO4) dope.
8, pH value is adjusted.PH value is adjusted according to different extraction modes, such as there is no need to adjust pH value using Ore Leaching mode.
9, it is enriched with.It is to low vanadium (V) mine product in such a way that water logging goes out, general concentration is in 2-10g/L, it is therefore necessary to acid
PH value 6-5 is adjusted, the vanadium (V) of memory can be become cation, is enriched with using the cationic resins such as 731,717, works as resin
It after saturation, is stripped with sodium hydroxide (NaOH), the content of vanadium after enrichment generally can reach 120-150g/L.Such as use Ore Leaching
, phosphoric acid triphenylmethyl methacrylate [TPP, (C6H5O)3PO] it leaches, or with di-(2-ethylhexyl)phosphoric acid ester (C16H35O4P it) and extracts
Agent P-204, or be enriched with the composition organic phase of sulfonated kerosene, recycle strong acid (sulfuric acid) back extraction, this extracting process
Equally vanadium dope content can be enriched to 120-150g/L.
10, it obtains.Thus sodium vanadate (Na is obtained3VO4) dope or vanadic sulfate (VOSO4) dope.Gone out with water logging, acid extraction
It takes, alkali is stripped is sodium vanadate (Na3VO4) dope, and the dope of Ore Leaching, strong acid back extraction should be known as vanadic sulfate
(VOSO4) dope.
11, pH value is adjusted.Since the method for enrichment and the technique of back extraction are different, and resulting vanadium dope is also just different, water
What is leached is stripped using sodium hydroxide (NaOH), and what is obtained is alkaline dope, also referred to as sodium vanadate (Na3VO4) dope, so
PH value 7.8-8.5 must be adjusted spare, and the dope of Ore Leaching, strong acid back extraction is just not required to adjusting pH value spare again.
12, turn shape.Gone out based on water logging, alkali back extraction cool tone pH value, makes sodium vanadate (Na3VO4) dope meeting shape when encountering acid
At red, it is necessary to take the mode suitably heated that its acid is made mutually to break off relations with vanadium ion, dope turns shape to water shape, oily shape state (acid
Property leach, strong acid back extraction be detailed in 4).
13, it cleans.To guarantee ammonium metavanadate (NH4VO3) quality, turned the sodium vanadate (Na of shape3VO4) dope is necessary
It is cleaned with a kind of 2% polyacid ester (R) (patent of invention product, also known as flocculant), the nonmetallic inclusion in dope is analysed
Out, precipitating, filters pressing or filtering, dope are spare (Ore Leaching, strong acid back extraction are detailed in 4).
14, it synthesizes.The above-mentioned dope got ready, chlorination is separately added by the different content (1+1.2-1.6 etc.) of vanadium
Ammonium (NH4CL), ammonium sulfate [(NH4)2SO4] or ammonium nitrate (NH4NO3) it is stirred synthesis, what is obtained is ammonium metavanadate
(NH4VO3)。
Synthesize ammonium metavanadate (NH4VO3) way it is as follows:
1. with ammonium metavanadate (NH has been synthesized4VO3) ammonium (NH4 +) mother liquid coming, it tests, determines through Baume hydrometer (° B á)
Specific gravity is 24-25, by ammonium (NH4 +) mother liquid coming through thermal energy method or condensation method measure specific gravity be 28-29, in ammonium (NH4 +) mother liquid coming
In plus 10% ammonium chloride (NH4CL), ammonium sulfate (NH4)2SO4Or ammonium nitrate (NH4NO3) stirring and dissolving, activate ammonium (NH4 +) female
At this moment liquid water is 31-34 with Baume hydrometer (° B á) test specific gravity, then again in ammonium (NH4 +) 2% polyacid is added in mother liquor
Ester (R) (a kind of patent of invention product, also known as flocculant) be stirred analysis it is miscellaneous, remove undissolved ammonium salt, sodium and sodium salt, enter
Synthesis phase is spare again.
2. in synthesis ammonium metavanadate (NH4VO3) when, by sodium vanadate (Na3VO4) dope content of vanadium 100-120g/L to the utmost,
1. number spare ammonium (NH4 +) mother liquid coming is put into 45-55% by volume, it stirs 1-2 hour, at this moment inherence has formed the inclined of solid
Ammonium vanadate (NH4VO3), upper layer dope content of vanadium is 0.2-0.5g/L, and draining or drying can be obtained ammonium metavanadate (NH4VO3)。
Synthesize the ammonium mother liquid coming that uses according still further to 1. method and operation sequence carry out it is recycled.
If 60-90 DEG C should be heated to what Ore Leaching, strong acid were stripped, it is neutralized to pH value 4-5 using liquid ammonium, can be obtained
To ammonium poly-vanadate [(NH4)2V6O16】。
Two, with ammonium metavanadate (NH4VO3) or ammonium poly-vanadate [(NH4)2V6O16] high purity vanadic anhydride (V is made2O5) process
In, it realizes whole Ammonia recoveries and ammonium use is made.
Process flow and the production method is as follows:
1, alkali soluble.With ammonium metavanadate (NH4VO3) or ammonium poly-vanadate [(NH4)2V6O16] high purity vanadic anhydride (V is made2O5)
Method Shi Bixu molten using alkali (NaOH), due to being to dissolve by heating ammonium metavanadate (NH during alkali (NaOH) is molten4VO3)
Or ammonium poly-vanadate [(NH4)2V6O16], a large amount of ammonia (NH will necessarily be generated3), it at this moment must use ammonia (NH3) hot with water progress
Isolation technics, ammonia (NH3) entering recovery tower, vapor is then naturally fallen in reactor.
2, pH value is adjusted.While dissolution, while tune it is sour during, ammonia (NH3) into recovery tower, and some is due to acid
Under the action of generate metal ammonium (NH4 +), also with regard to benefit benefit ammonia (NH3) regeneration and purification.
3, it synthesizes.Due to sodium vanadate (Na3VO4) ammonium (NH of the dope in inherence4 +) state, it is also impossible to volatilize ammonia
Gas (NH3)。
4, it washs.High-purity ammonium metavanadate (NH4VO3) obtain, be in ammonium vanadate (NH4VO3) obtain in alkali (NaOH) dope
, this just makes ammonium metavanadate (NH4VO3) interior there are a large amount of sodium salts, it is necessary to it is equipped with a certain amount of ammonium (NH4 +) protection water (R) into
Row washing (otherwise sodium vanadate can be dissolved in water), finally obtains high-purity ammonium metavanadate with suitable pure water spray again
(NH4VO3)。
5, it dries.Ammonium metavanadate (NH is toasted in the environment of 40-60 DEG C4VO3), due to its internal factor, at this temperature
Its moisture (H can only be sloughed2O) can not volatilize ammonia (NH3)。
6, calcination.By ammonium metavanadate (NH4VO3) conversion vanadic anhydride (V is carried out in 450-550 DEG C of furnace2O5), it is high
Temperature makes ammonium metavanadate (NH4VO3) in ammonium (NH4 +) promote to become ammonia (NH3), it at this moment must be all ammonia (NH3) all defeated
Enter ammonia (NH3) recovery tower or ammonia (NH3) be enriched in recyclable device.In ammonia (NH3) recovery tower or ammonia (NH3) return
In receiving apparatus, such as puts into hydrochloric acid (HCL) and generate ammonium chloride (NH4Cl);Put into sulfuric acid (H2SO4) generate ammonium sulfate (NH4)2SO4;It throws
Enter nitric acid (NHO3) generate ammonium nitrate (NH4NO3).This technique the result is that achieve many things at one stroke, both obtained high purity vanadic anhydride
(V2O5), and the whole ammonia (NH of boundling3) ammonium (NH has been made4 +) use.Both ammonia (NH had been prevented3) volatilization, purified sky
Gas, and reduce costs, increase economic benefit.
The above is only illustrating for possible embodiments of the invention, but the embodiment is not intended to limit the invention
The scope of the patents, all equivalence enforcements or change without departing from carried out by thinking of the present invention are intended to be limited solely by the scope of the patents of the invention
In.