CN109071954B

CN109071954B - Curable composition, cured film using same, and overcoat film

Info

Publication number: CN109071954B
Application number: CN201780024580.XA
Authority: CN
Inventors: 铃木快; 大贺一彦
Original assignee: Japan Poly Co
Current assignee: Japan poly company
Priority date: 2016-04-22
Filing date: 2017-04-10
Publication date: 2021-11-02
Anticipated expiration: 2037-04-10
Also published as: TWI653251B; CN109071954A; TW201809050A; KR20180126029A; KR102112437B1; JPWO2017183497A1; WO2017183497A1; JP6882264B2

Abstract

The present invention addresses the problem of providing a thermosetting resin composition which, when forming a protective film for a flexible wiring board, can sufficiently suppress warpage while maintaining high electrical insulation reliability at high temperatures and high humidity, and which also has excellent bending resistance. The curable composition of the present invention comprises: the curing agent comprises (component A) a compound having at least 1 structural unit represented by the formula (A) and having at least 1 bond selected from an imide bond and an amide bond, (component B) a curing agent, and (component C) an organic solvent. The (component A) contains a compound obtained by reacting (raw material a) a 3-valent and/or 4-valent polycarboxylic acid derivative having an acid anhydride group, (raw material b) a polyol represented by formula (2), and (raw material c) a polyisocyanate as essential components.

Description

Curable composition, cured film using same, and overcoat film

Technical Field

The present invention relates to a novel curable composition used for an electrically insulating protective film, a method for forming a protective film for a flexible wiring board using the composition, a flexible wiring board, an electronic component, and a method for manufacturing the flexible wiring board.

Background

In recent years, in the field of electronic components, resin compositions (for example, sealing agents, solder resists, and the like) used for electronic components are required to have more excellent heat resistance, electrical characteristics, and moisture resistance in order to cope with miniaturization, thinning, and high-speed. Therefore, as a resin constituting the resin composition, a polyimide resin, a polyamideimide resin, or a polyamide resin is used instead of an epoxy resin. However, the resin structure of these resins is rigid, and the cured film lacks flexibility. Therefore, when the resin composition is used for a film substrate, there are problems that the substrate after curing is liable to be largely warped and the bendability is poor.

With respect to the above-mentioned resins, modification of the resins to achieve flexibility and low elastic modulus has been studied so far in order to improve warpage and flexibility, and various modified polyamideimide resins have been proposed (for example, see patent documents 1,2 and 3).

On the other hand, patent document 4 discloses a thermosetting resin composition which is improved in low warpage, flexibility, solder heat resistance and tin plating resistance. The thermosetting resin composition of patent document 4 has excellent performance in electrical insulation properties maintaining high electrical properties at high temperature and high humidity.

However, in recent years, with the miniaturization of wiring, when a display panel to which a flexible wiring board is connected is installed in a housing in another place, there is a problem that wiring is bent during transportation, and a protective film having a protective function against the bending of wiring (hereinafter, sometimes referred to as "bending resistance") is desired.

Further, patent document 5 discloses a thermosetting resin composition containing a polyamideimide-modified polyurethane resin containing a structural unit derived from an alicyclic diol, which has low warpage, flexibility, and bending resistance, realizes low warpage, flexibility, and electrical insulation properties at high temperature and high humidity.

However, even this thermosetting resin composition does not fully satisfy the bending resistance expected in the market, and further, an electrically insulating protective film having high bending resistance is expected.

Documents of the prior art

Patent document

Patent document 1: japanese laid-open patent publication No. 62-106960

Patent document 2: japanese laid-open patent publication No. 8-12763

Patent document 3: japanese laid-open patent publication No. 7-196798

Patent document 4: japanese patent laid-open publication No. 2006-117922

Patent document 5: japanese patent laid-open publication No. 2015-147940

Disclosure of Invention

Problems to be solved by the invention

However, with respect to the resin forming the protective film of the flexible wiring board, a conventional resin composition improved in warping property and flexibility is likely to allow water molecules to enter therein at high temperature and high humidity, and it is difficult to maintain high electrical characteristics. In order to impart high electrical characteristics, it is considered effective to introduce a rigid component into the resin structure so as to have a high glass transition temperature, but if this method is employed, there are problems that the cured substrate is likely to be largely warped and the bendability is poor.

The thermosetting resin composition described in patent document 4 is improved to some extent in low warpage, flexibility, solder heat resistance and tin plating resistance, but it is difficult to impart a protective function against bending of wiring. The thermosetting resin composition described in patent document 5 has a certain degree of bending resistance, but it cannot be said that it is sufficient.

Accordingly, a main object of the present invention is to provide a thermosetting resin composition which, when forming a protective film for a flexible wiring board, can sufficiently suppress warpage and has excellent bending resistance while maintaining high electrical insulation reliability at high temperature and high humidity.

Means for solving the problems

As a result of extensive studies to solve the above problems, the present inventors have found that, when a curable composition containing a compound having a specific structure and at least 1 type of bond selected from an imide bond and an amide bond as an essential component is printed on a flexible wiring board, the printed curable composition exhibits little warpage of the flexible wiring board when cured, and a protective film comprising a cured product of the curable composition exhibits excellent flexibility and long-term electrical insulation properties, and that the flexible wiring board covered with the protective film exhibits a large effect of suppressing bending of a wire when shaken, and have completed the present invention.

[1] A curable composition characterized by containing:

(component A): a compound having at least 1 structural unit represented by the following formula (A), having at least 1 bond selected from an imide bond and an amide bond, and having a functional group reactive with a curing agent,

(component B): a curing agent, and

(component C): an organic solvent.

The wavy lines indicate the binding sites at the ends of the structure to other structures.

[2] The curable composition according to [1], wherein the functional group reactive with the curing agent is at least 1 selected from the group consisting of a carboxyl group, a hydroxyl group, an acid anhydride group, an isocyanate group, an amide group and an amino group.

[3] The curable composition according to [1] or [2], wherein the aromatic ring concentration of the component A is 1.0 to 6.0 mmol/g.

[4] The curable composition according to any one of [1] to [3], wherein the component A contains: a compound obtained by reacting (raw material a) A3-valent and/or 4-valent polycarboxylic acid derivative having an acid anhydride group, (raw material b) a polyol represented by at least 1 of the following general formula (1) and general formula (2), (raw material c) a polyisocyanate, and (raw material d) a compound represented by the following formula (a2) and/or (A3) as raw materials.

(in the formula (1), (n +1) R¹Each independently represents an organic residue derived from a C3-36 diol, and n R' s²Each independently represents at least 1 selected from an aromatic organic residue, an organic residue further having a substituent on the aromatic organic residue, and an organic residue derived from a dicarboxylic acid having 3 to 36 carbon atoms, and n independently represents an integer of 1 to 60. )

(in the formula (2), (m +1) R³Each independently represents an organic residue derived from a diol having 3 to 36 carbon atoms. m independently represents an integer of 1 to 60. )

(in the formula (A2), q independently represents an integer of 1-10.)

(in the formula (A3), p independently represents an integer of 1-10.)

In the curable composition defined in [4], (component a) is prepared from (raw material a), (raw material b), (raw material c), and (raw material d), and a plurality of compounds corresponding to (raw material a), (raw material b), (raw material c), and raw material (d) are allowed to react with each other. Further, if the mixing ratio of each monomer and the reaction conditions are changed, the resulting polymer is also changed. Therefore, the structures of the obtained component A are extremely various, and it is difficult to specify a specific structure, and it is common technical knowledge of those skilled in the art. And if the structure cannot be specified, the characteristics cannot be specified.

That is, the polymeric composition specified in [4] cannot be specified in its structure or characteristics but can be specified only by the process (preparation method), and it is considered that there is a case where it is impossible or presumably impractical to directly specify the substance by its structure or characteristics at the time of application.

[ 4' ] the curable composition according to [1], wherein the component A comprises: a reaction product obtained by using, as raw materials, (a) A3-valent and/or 4-valent polycarboxylic acid derivative having an acid anhydride group, (b) a polyol represented by at least 1 of the following general formula (1) and general formula (2), (c) a polyisocyanate, and (d) a compound represented by the following formula (a2) and/or (A3).

[5] The curable composition according to any one of [1] to [4], wherein the component A is a compound having a structural unit represented by the formula (A), at least 1 bond selected from an imide bond and an amide bond, and further a urethane bond.

[6] The curable composition according to any one of [1] to [5], wherein the acid value of the component A is 10 to 50 mgKOH/g.

[7] The curable composition according to any one of [1] to [6], wherein the (component B) contains a compound having 2 or more epoxy groups per 1 molecule.

[8] The curable composition according to any one of [1] to [7], wherein the component C is at least 1 organic solvent selected from the group consisting of ether solvents, ester solvents, ketone solvents, and aromatic hydrocarbon solvents.

[9] The curable composition according to any one of [1] to [8], further comprising (component D): at least 1 kind of fine particles selected from inorganic fine particles and organic fine particles.

[10] The curable composition according to any one of [1] to [9], which comprises 1 to 55 parts by mass of the component (B) based on 100 parts by mass of the total amount of the component (A) and the component (B).

[11] The curable composition according to any one of [1] to [10], which is characterized by comprising 25 to 75 parts by mass of the component (C) when the total amount of the component (A), the component (B), the component (C) and the component (D) (when the component (D) is not contained, the total amount of the component (A), the component (B) and the component (C)) is 100 parts by mass.

[12] A cured film comprising a cured product of the curable composition according to any one of [1] to [11 ].

[13] An overcoat film for a flexible wiring board, which is obtained by applying the curable composition according to any one of the above [1] to [11] to a part or the whole of a surface of a flexible wiring board having a wiring formed thereon, and curing the coating film.

[14] A flexible wiring board characterized in that a part or the whole of the surface of a flexible wiring board having wiring formed on a flexible substrate, on which the wiring is formed, is covered with the overcoat film according to [13 ].

[15] The flexible wiring board according to [14], wherein the wiring is a tin-plated copper wiring.

[16] A method for manufacturing a flexible wiring board covered with an overcoat film, comprising the following steps (step 1) and (step 3), and if necessary (step 2):

(step 1)

A step of printing the curable composition according to any one of the above [1] to [11] on at least a part of a wiring pattern portion of a flexible wiring board to form a printed film on the pattern,

(step 2)

A step of evaporating a part or all of the solvent in the printed film by placing the printed film obtained in the step 1 in an atmosphere of 40 to 100 ℃,

(step 3)

And a step of forming an overcoat film by heating the printed film obtained in step 1 or the printed film obtained in step 2 at 100 to 170 ℃.

[17] An electronic component having the cured film according to [12 ].

In the present specification, "(n +1) R" s¹The expression "independently of one another" means that (n +1) R¹All of them may be of the same structure, some of them may be of the same structure, and the other part may be of different structure, or all of them may be of different structure, and they are not related at all. In addition, "n" R "described in the present specification²Each independently "and" (m +1) R³The expression "independently" also means that n R' s²And (m +1) R³All of them may have the same structure, some of them may have the same structure, and the other part may have a different structure, or all of them may have different structures.

ADVANTAGEOUS EFFECTS OF INVENTION

By curing the curable composition of the present invention, a cured film having low warpage, excellent flexibility and excellent long-term insulation reliability can be obtained, and by covering the cured film as a protective film, the effect of suppressing the bending of the wiring when the flexible wiring board is shaken can be increased.

The present invention can also provide a protective film formed from a cured product of the curable composition, and a flexible wiring board covered with the protective film, which has excellent flexibility while sufficiently suppressing warpage while maintaining high insulation reliability.

Detailed Description

Hereinafter, preferred embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments.

Curable composition

The present invention is a curable composition characterized by containing:

(component B): a curing agent, and

(component C): an organic solvent.

The wavy line (the same applies to the following formulae) indicates a binding site to another structure at the end of the structure.

(component A)

The (component a) which is an essential component of the curable composition of the present invention is a compound having a structural unit represented by formula (a) and having at least 1 bond of an imide bond (i.e., a bond represented by the following structure) and an amide bond (-C (═ O) -NH-).

The (component a) may further have a urethane bond (-O-C (═ O) -NH-). Further (component A) has a functional group capable of reacting with a curing agent. Preferred functional groups capable of reacting with the curing agent include at least 1 functional group selected from a carboxyl group, a hydroxyl group, an acid anhydride group, an isocyanate group, an amide group and an amino group. In the case of having an isocyanate group, it is preferable that the isocyanate group is protected by a blocking agent. In addition, other groups may be protected by a blocking agent, and a group which is reacted by removing the blocking agent is regarded as a functional group.

When the curable composition has at least 1 type of bond of an imide bond and an amide bond and the structural unit represented by the formula (A) is used as an essential component, the shrinkage of a cured product at the time of curing the curable composition is reduced, and the cured film itself has the effects of high flexibility and excellent bending resistance.

The aromatic ring concentration of the essential component (component A) of the curable composition of the present invention is preferably 1.0 to 6.0mmol/g, and most preferably 1.5 to 5.0 mmol/g. When the concentration is 6.0mmol/g or less, both warpage and bending resistance can be attained. In addition, in the case of 1.0mmol/g or more, sufficient bending resistance can be obtained. The aromatic ring concentration means the number of aromatic rings (mmol) per 1g of the compound. The aromatic ring concentration may be calculated from the addition ratio, but may be calculated by¹H-NMR、¹³After C-NMR and IR determination of the structure, the product will be¹H-NMR compares the number of aromatic ring-derived protons with the number of unit-derived protons (by¹Integration curves of H-NMR for comparison).

Note that, although the number of aromatic rings is described in the present specification, the number of aromatic rings is counted as 1 for the benzene ring of formula (51) as described below. The biphenyl structure of formula (52) and the 9H-fluorene structure of formula (53) are 2 benzene rings, and thus the number of aromatic rings is counted as 2. For the naphthalene structure of formula (54), the number of aromatic rings is counted as 2. Similarly, for the anthracene structure (formula (55)) and the phenanthrene structure (formula (56)), the number of aromatic rings is counted as 3. The number of aromatic rings was counted as 4 for the benzo [9,10] phenanthrene structure (formula (77)) and the binaphthyl structure (formula (58)).

The numbers of ≈ from equations (51 ') to (58') denote the numbers of aromatic rings from equations (51) to (58), respectively.

The (component A) includes a component containing a reaction product of A3-valent and/or 4-valent polycarboxylic acid derivative having an acid anhydride group (raw material a), a polyol represented by at least 1 of the general formula (1) and the general formula (2) of the raw material b, a polyisocyanate (raw material c), and a compound represented by the formula (A2) and/or (A3) of the raw material d as raw materials.

Next, a method for synthesizing such (component a) will be described. The (component A) can be synthesized by, for example, the following methods 1 to 3.

(method 1)

The polyisocyanate compound having a urethane bond and an isocyanate group at the end is obtained by reacting (raw material b) a polyol represented by at least 1 of the following general formula (1) and general formula (2) and (raw material d) a diol compound of formula (a2) and/or formula (A3) with (raw material c) a polyisocyanate, and the polyisocyanate compound containing the obtained compound having a urethane bond and an isocyanate group at the end is reacted with (raw material a) A3-valent and/or 4-valent polycarboxylic acid derivative having an acid anhydride group.

(in the formula (2), m + 1R³Each independently represents an organic residue derived from a diol having 3 to 36 carbon atoms. m independently represents an integer of 1 to 60. )

(in the formula (A2), q independently represents an integer of 1-10. q is preferably an integer of 1-4, particularly preferably an integer of 1-2, and the average value of q is preferably 1-4, more preferably 1 or 2.)

(in the formula (A3), each p independently represents an integer of 1 to 10. p is preferably an integer of 1 to 4, particularly preferably an integer of 1 to 2, and the average value of p is preferably 1 to 4, more preferably 1 or 2.)

(method 2)

The polyisocyanate having at least 1 of an imide bond and an amide bond and having an isocyanate group at the end is obtained by reacting (raw material c) a polyisocyanate with (raw material a) A3-valent and/or 4-valent polycarboxylic acid derivative having an acid anhydride group, and is reacted with (raw material b) a polyol represented by at least 1 of the above general formula (1) and general formula (2), and (raw material d) a diol compound represented by the above general formula (a2) and/or (A3).

(method 3)

The polyisocyanate (raw material c) is reacted with the polycarboxylic acid derivative (raw material a) having a valence of 3 and/or 4 and an acid anhydride group to obtain a compound having at least 1 of an imide bond and an amide bond and having an acid anhydride group and/or a carboxyl group at a terminal, and the compound is reacted with the polyol (raw material b) represented by at least 1 of the general formula (1) and the general formula (2) and the diol (raw material d) represented by the formula (a2) and/or (A3).

(method 1)

In the synthesis method of method 1, first, a polyol represented by at least 1 of the above general formula (1) and general formula (2) (raw material b), and a diol compound represented by the above general formula (a2) and/or formula (A3) (raw material d) are reacted with a polyisocyanate (raw material c) to synthesize a polyisocyanate compound having a urethane bond and an isocyanate group at a terminal (hereinafter referred to as "(a) or (b) as a starting material¹-1) a compound ". ).

The polyol constituting the raw material (b) is represented by formula (1) or formula (2).

In the formula (1), (n +1) R¹Each independently an organic residue derived from a diol having 3 to 36 carbons. In other words, the organic residue derived from a diol is a 2-valent group obtained by removing 2 hydroxyl groups from a diol.

Examples of the diol having 3 to 36 carbon atoms include chain diols such as 1, 3-propanediol, 1, 2-propanediol, 1, 4-butanediol, 2-methyl-1, 3-propanediol, 1, 5-pentanediol, 1, 6-hexanediol, 3-methyl-1, 5-pentanediol, 1, 8-octanediol, 1, 9-nonanediol, 2-methyl-1, 8-octanediol, 1, 9-nonanediol, 1, 10-decanediol, 1, 12-dodecanediol, hydrogenated dimer (C36) diol, diethylene glycol, triethylene glycol, and the like,

1, 2-cyclopentanedimethanol, 1, 3-cyclopentanedimethanol and bis (hydroxymethyl) tricyclo [5.2.1.0]5-membered cyclic diol such as decane,And diols having an alicyclic structure such as 6-membered ring diols including 1, 2-cyclohexanediol, 1, 3-cyclohexanediol, 1, 4-cyclohexanediol, 1, 2-cyclohexanedimethanol, 1, 3-cyclohexanedimethanol, 1, 4-cyclohexanedimethanol, and 2, 2-bis (4-hydroxycyclohexyl) -propane. R¹To remove the terminal hydroxyl group from these diols.

As R¹The preferable group is a 2-valent hydrocarbon group having 3 to 18 carbon atoms and a chain structure, the more preferable group is a 2-valent hydrocarbon group having 4 to 9 carbon atoms and a chain structure, and the particularly preferable group is a 2-valent hydrocarbon group having 4 to 6 carbon atoms and a chain structure. I.e. as being able to derive R¹Preferred diols for the organic residue of (a) include, for example, 1, 3-propanediol, 1, 2-propanediol, 1, 4-butanediol, 2-methyl-1, 3-propanediol, 1, 5-pentanediol, 1, 6-hexanediol, 3-methyl-1, 5-pentanediol, 1, 8-octanediol, 1, 9-nonanediol, 2-methyl-1, 8-octanediol, 1, 9-nonanediol, and 1, 10-decanediol, and more preferred diols include, for example, 1, 4-butanediol, 2-methyl-1, 3-propanediol, 1, 5-pentanediol, 1, 6-hexanediol, 3-methyl-1, 5-pentanediol, and 1, 8-octanediol, Examples of particularly preferred diols include 1, 9-nonanediol, 2-methyl-1, 8-octanediol, and 1, 9-nonanediol, and examples of the particularly preferred diols include 1, 4-butanediol, 2-methyl-1, 3-propanediol, 1, 5-pentanediol, 1, 6-hexanediol, and 3-methyl-1, 5-pentanediol, and the most preferred diols include 1, 6-hexanediol, and 3-methyl-1, 5-pentanediol.

Further, in the formula (1), n R²Each independently represents at least 1 selected from a 2-valent aromatic group, a substituted 2-valent aromatic group, and an organic residue derived from a dicarboxylic acid having 3 to 36 carbon atoms.

As a constituent R²The aromatic group having a valence of 2 in (1) is preferably a phenylene group or a substituted phenylene group. Examples of the phenylene group include a 1, 2-phenylene group, a 1, 3-phenylene group, and a 1, 4-phenylene group. Examples of the substituent of the substituted phenylene group include an alkyl group having 1 to 10 carbon atoms, and specific examples thereof include a 3-methyl-1, 2-phenylene group, a 4-methyl-1, 3-phenylene group, a 2-methyl-1, 4-phenylene group, a 3-ethyl-1, 2-phenylene group, a substituted phenylene group, and a,Phenylene having a halogen such as 4-ethyl-1, 2-phenylene, 4-ethyl-1, 3-phenylene, 2-ethyl-1, 4-phenylene and the like having an alkyl group as a substituent, 3-bromo-1, 2-phenylene, 4-bromo-1, 3-phenylene, 2-bromo-1, 4-phenylene, 3-chloro-1, 2-phenylene, 4-chloro-1, 3-phenylene, 2-chloro-1, 4-phenylene and the like. As a constituent R²Specific examples of the residue of the dicarboxylic acid having 3 to 36 carbon atoms include residues of malonic acid, succinic acid, adipic acid, sebacic acid, dodecanedioic acid, eicosanedioic acid, dimer acid, maleic acid, phthalic acid, isophthalic acid, malic acid, tartaric acid, and the like. R of dicarboxylic acid residues²Examples of the structure obtained by removing the terminal carboxyl group from these dicarboxylic acids include¹The same 2-valent hydrocarbon group.

Among them, R is preferable²The group (B) is a 1, 2-phenylene group, a 1, 3-phenylene group, a 1, 4-phenylene group or a phenylene group having an alkyl group as a substituent, more preferably a 1, 2-phenylene group, a 1, 3-phenylene group or a 1, 4-phenylene group, and particularly preferably a 1, 2-phenylene group or a 1, 3-phenylene group.

Furthermore, with respect to the most preferred R¹And R²In combination of R¹In the case of 1, 2-phenylene, R²Is an organic residue derived from 1, 6-hexanediol, 3-methyl-1, 5-pentanediol, at R¹In the case of 1, 3-phenylene, R²Is an organic residue derived from 3-methyl-1, 5-pentanediol.

n represents an integer of 1 to 60. N is preferably an integer of 1 to 45, and particularly preferably an integer of 1 to 30. The average value of n is preferably 3 to 11, and more preferably 5 to 10.

And diols having an alicyclic structure such as 5-membered ring diols including 1, 2-cyclopentanedimethanol, 1, 3-cyclopentanedimethanol and bis (hydroxymethyl) tricyclo [5.2.1.0] decane, and 6-membered ring diols including 1, 2-cyclohexanediol, 1, 3-cyclohexanediol, 1, 4-cyclohexanediol, 1, 2-cyclohexanedimethanol, 1, 3-cyclohexanedimethanol, 1, 4-cyclohexanedimethanol and 2, 2-bis (4-hydroxycyclohexyl) -propane.

As R³The preferable group is a 2-valent hydrocarbon group having 3 to 18 carbon atoms and a chain structure, the more preferable group is a 2-valent hydrocarbon group having 4 to 9 carbon atoms and a chain structure, and the particularly preferable group is a 2-valent hydrocarbon group having 4 to 6 carbon atoms and a chain structure. I.e. as being able to derive R³Preferred diols for the organic residue of (a) include, for example, 1, 3-propanediol, 1, 2-propanediol, 1, 4-butanediol, 2-methyl-1, 3-propanediol, 1, 5-pentanediol, 1, 6-hexanediol, 3-methyl-1, 5-pentanediol, 1, 8-octanediol, 1, 9-nonanediol, 2-methyl-1, 8-octanediol, 1, 9-nonanediol, and 1, 10-decanediol, and more preferred diols include, for example, 1, 4-butanediol, 2-methyl-1, 3-propanediol, 1, 5-pentanediol, 1, 6-hexanediol, 3-methyl-1, 5-pentanediol, and 1, 8-octanediol, Examples of particularly preferred diols include 1, 9-nonanediol, 2-methyl-1, 8-octanediol, and 1, 9-nonanediol, and examples of the particularly preferred diols include 1, 4-butanediol, 2-methyl-1, 3-propanediol, 1, 5-pentanediol, 1, 6-hexanediol, and 3-methyl-1, 5-pentanediol, and the most preferred diols include 1, 6-hexanediol, and 3-methyl-1, 5-pentanediol.

m represents an integer of 1 to 60. Preferably, m is an integer of 1 to 45, more preferably an integer of 1 to 30, and the average value of m is preferably 3 to 11, and still more preferably 5 to 10.

The number average molecular weight of the diol of the general formula (1) or (2) is preferably 500 to 5000, more preferably 750 to 4000, and particularly preferably 1000 to 3000.

The compounds represented by the formulae (a2) and/or (A3) used as (raw material d) are as described above.

As (raw material c), a polyisocyanate which is reacted with (raw material b) and (raw material d) is used. The polyisocyanate (raw material c) is not particularly limited as long as it is a compound having 2 or more isocyanate groups. Specific examples of the polyisocyanate include cyclic aliphatic polyisocyanates such as 1, 3-cyclohexane diisocyanate, 1, 4-cyclohexane diisocyanate, isophorone diisocyanate, 4' -dicyclohexylmethane diisocyanate, 1, 3-bis (isocyanatomethyl) cyclohexane, 1, 4-bis (isocyanatomethyl) cyclohexane, norbornene diisocyanate, and biuret of isophorone diisocyanate;

diphenylmethane-2, 4 '-diisocyanate, 3, 2' -dimethyldiphenylmethane-2, 4 '-diisocyanate, 3' -dimethyldiphenylmethane-2, 4 '-diisocyanate, 4, 2' -dimethyldiphenylmethane-2, 4 '-diisocyanate, 4, 3' -dimethyldiphenylmethane-2, 4 '-diisocyanate, 5, 2' -dimethyldiphenylmethane-2, 4 '-diisocyanate, 5, 3' -dimethyldiphenylmethane-2, 4 '-diisocyanate, 6, 2' -dimethyldiphenylmethane-2, 4 '-diisocyanate, 6, 3' -dimethyldiphenylmethane-2, 4 ' -diisocyanate, 3,2 ' -diethyldiphenylmethane-2, 4 ' -diisocyanate, 3 ' -diethyldiphenylmethane-2, 4 ' -diisocyanate, 4,2 ' -diethyldiphenylmethane-2, 4 ' -diisocyanate, 4,3 ' -diethyldiphenylmethane-2, 4 ' -diisocyanate, 5,2 ' -diethyldiphenylmethane-2, 4 ' -diisocyanate, 5,3 ' -diethyldiphenylmethane-2, 4 ' -diisocyanate, 6,2 ' -diethyldiphenylmethane-2, 4 ' -diisocyanate, 6,3 ' -diethyldiphenylmethane-2, 4 ' -diisocyanate, mixtures thereof, and mixtures thereof, 3,2 '-dimethoxydiphenylmethane-2, 4' -diisocyanate, 3 '-dimethoxydiphenylmethane-2, 4' -diisocyanate, 4,2 '-dimethoxydiphenylmethane-2, 4' -diisocyanate, 4,3 '-dimethoxydiphenylmethane-2, 4' -diisocyanate, 5,2 '-dimethoxydiphenylmethane-2, 4' -diisocyanate, 5,3 '-dimethoxydiphenylmethane-2, 4' -diisocyanate, 6,2 '-dimethoxydiphenylmethane-2, 4' -diisocyanate, 6,3 '-dimethoxydiphenylmethane-2, 4' -diisocyanate, 4, polyisocyanates having an aromatic ring such as 4 ' -diphenylmethane diisocyanate, diphenylmethane-3, 3 ' -diisocyanate, diphenylmethane-3, 4 ' -diisocyanate, diphenyl ether-4, 4 ' -diisocyanate, benzophenone-4, 4 ' -diisocyanate, diphenylsulfone-4, 4 ' -diisocyanate, 2, 4-tolylene diisocyanate, 2, 6-tolylene diisocyanate, m-xylylene diisocyanate, p-xylylene diisocyanate, 1, 5-naphthalene diisocyanate, and 4,4 ' - [2,2 bis (4-phenoxyphenyl) propane ] diisocyanate;

chain aliphatic polyisocyanates such as biuret products of 1, 6-hexamethylene diisocyanate, lysine triisocyanate, lysine diisocyanate, 1, 6-hexamethylene diisocyanate, 2,4, 4-trimethylhexamethylene diisocyanate and 2,2, 4-trimethylhexamethylene diisocyanate; polyisocyanates having a heterocyclic ring such as isocyanurate of isophorone diisocyanate and isocyanurate of 1, 6-hexamethylene diisocyanate, and the like, and they may be used alone or in combination of 2 or more.

Considering the reactivity of the synthesized compound having a urethane bond and an isocyanate group at the end and the 3-and/or 4-valent polycarboxylic acid derivative having an acid anhydride group (raw material a) which is then reacted, among them, preferred compounds are polyisocyanates having an aromatic ring, more preferred are polyisocyanates having an aromatic ring, such as diphenylmethane-4, 4 ' -diisocyanate, diphenylmethane-3, 3 ' -diisocyanate, diphenylmethane-3, 4 ' -diisocyanate, and diphenylether-4, 4 ' -diisocyanate, and most preferred is diphenylmethane-4, 4 ' -diisocyanate.

Furthermore, to avoid changes over the course of time, the isocyanate groups of the polyisocyanates can be stabilized by blocking agents. Examples of the blocking agent include alcohols, phenols, and oximes typified by hydroxyacrylate, methanol, and butanone oxime, and are not particularly limited.

The mixing ratio of the diol compound of (raw material d) and the polyol of (raw material b) is appropriately selected depending on the amount of the structural unit of formula A to be finally introduced, but is mixed in such an amount that the aromatic ring concentration in the final component A is 1.0 to 6.0mmol/g as described above.

The mixing ratio of the polyisocyanate (raw material c) to the total of the polyisocyanate (raw material b) and the polyisocyanate (raw material d) is determined by the ratio of the polyisocyanate (raw material c) to the polyisocyanate (raw material b) to the polyisocyanate (raw material d) to be mixed¹-1) number average molecular weight of the compound is moreIt is not necessary to adjust properly. However, due to the generation of (A)¹-1) the compound ends with isocyanate groups, thus requiring the number of hydroxyl groups of (starting material b) and (starting material d) to be < (number of isocyanate groups of (starting material c).

(A) having an isocyanate group at the synthetic end¹In the case of the compound of (1) — 1), the ratio of the number of isocyanate groups to the number of hydroxyl groups (number of isocyanate groups/number of hydroxyl groups) is preferably adjusted to 1.01 or more, and preferably 2.0 or less.

Having isocyanate group at end (A)¹The number average molecular weight of the compound of-1) is preferably 500 to 30000, more preferably 1000 to 25000, and particularly preferably 1500 to 20000.

Next, (method 1) is a method in which (A) having an isocyanate group at the end¹-1) reacting the compound with (raw material a) a 3-valent and/or 4-valent polycarboxylic acid derivative having an acid anhydride group to produce a compound having a urethane bond, and an amide bond and/or an imide bond. When the (raw material a) is a 3-valent polycarboxylic acid derivative having an acid anhydride group, it has 1 group of acid anhydrides and 1 carboxyl group. In addition, when the (raw material a) is a 4-valent polycarboxylic acid derivative having an acid anhydride group, the acid anhydride group has 2 groups, or the acid anhydride group has 1 group and 2 carboxyl groups. The carboxyl group may form an ester bond with an alcohol to form a derivative. The polycarboxylic acid derivative herein refers to a polycarboxylic acid having an acid anhydride group, or a derivative thereof such as a carboxylic acid ester.

The 3-valent polycarboxylic acid derivative having an acid anhydride group constituting the (raw material a) is not particularly limited, and examples thereof include compounds represented by the following general formula (3) or (4).

(in the formula (3), R⁴Represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms or a phenyl group. )

(in the formula (4), R⁵Represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms or a phenyl group, Y¹represents-CH₂-、-CO-、-SO₂-, or-O-. )

As the above-mentioned R⁴、R⁵Preferably a hydrogen atom as Y¹preferably-CO-, or-O-.

The 3-valent polycarboxylic acid derivative having an acid anhydride group is particularly preferably trimellitic anhydride from the viewpoint of cost and the like.

The 4-valent polycarboxylic acid derivative having an acid anhydride group is not particularly limited, and examples thereof include tetracarboxylic dianhydrides represented by the following general formula (5). These can be used alone in 1 or a combination of 2 or more.

(in the formula (5), Y²Represents a 4-valent organic group. )

The tetracarboxylic acid dianhydride represented by the formula (5) is not particularly limited, and examples thereof include pyromellitic dianhydride, 3,3 ', 4,4 ' -benzophenonetetracarboxylic acid dianhydride, 2,3,2 ', 3 ' -benzophenonetetracarboxylic acid dianhydride, 2,3,3 ', 4 ' -benzophenonetetracarboxylic acid dianhydride, 3,3 ', 4,4 ' -diphenyltetracarboxylic acid dianhydride, 2 ', 3,3 ' -diphenyltetracarboxylic acid dianhydride, 4,4 ' -oxydiphthalic acid dianhydride, 2-bis (3, 4-dicarboxyphenyl) propane dianhydride, 2-bis (2, 3-dicarboxyphenyl) propane dianhydride, 1-bis (2, 3-dicarboxyphenyl) ethane dianhydride, 1-bis (3, 4-dicarboxyphenyl) ethane dianhydride, Bis (2, 3-dicarboxyphenyl) methane dianhydride, bis (3, 4-dicarboxyphenyl) sulfone dianhydride, 3,4,9, 10-perylene tetracarboxylic dianhydride, bis (3, 4-dicarboxyphenyl) ether dianhydride, 1,2,5, 6-naphthalene tetracarboxylic dianhydride, 2,3,6, 7-naphthalene tetracarboxylic dianhydride, 1,2,4, 5-naphthalene tetracarboxylic dianhydride, 1,4,5, 8-naphthalene tetracarboxylic dianhydride, phenanthrene-1, 8,9, 10-tetracarboxylic dianhydride, pyrazine-2, 3,5, 6-tetracarboxylic dianhydride, thiophene-2, 3,4, 5-tetracarboxylic dianhydride, bis (3, 4-dicarboxyphenyl) dimethylsilane dianhydride, bis (3, 4-dicarboxyphenyl) diphenylsilane dianhydride, bis (3, 4-dicarboxyphenyl) sulfone dianhydride, 3, 4-naphthalene tetracarboxylic dianhydride, 1,2, 4-naphthalene tetracarboxylic dianhydride, 5-1, 6-tetracarboxylic dianhydride, 2,3, 4-tetracarboxylic dianhydride, 5-dimethyl-1, 5-bis (3, 4-dicarboxyphenyl) silane dianhydride, 6-bis (3, 4-dicarboxyphenyl) silane dianhydride, 1, 4-bis (3, 4-dicarboxyphenyldimethylsilyl) benzene dianhydride, 1, 3-bis (3, 4-dicarboxyphenyl) -1,1,3, 3-tetramethylbicyclohexane dianhydride, p-phenylbis (trimellitic acid monoester anhydride), ethylenetetracarboxylic acid dianhydride, 1,2,3, 4-butanetetracarboxylic acid dianhydride, decahydronaphthalene-1, 4,5, 8-tetracarboxylic acid dianhydride, 4, 8-dimethyl-1, 2,3,5,6, 7-hexahydronaphthalene-1, 2,5, 6-tetracarboxylic acid dianhydride, cyclopentane-1, 2,3, 4-tetracarboxylic acid dianhydride, pyrrolidine-2, 3,4, 5-tetracarboxylic acid dianhydride, 1,2,3, 4-cyclobutanetetracarboxylic acid dianhydride, bis (exo-bicyclo [2,2,1] heptane-2, 3-dicarboxylic acid anhydride) sulfone, bicyclo- (2,2,2) -oct (7) -ene-2, 3,5, 6-tetracarboxylic acid dianhydride, 2, 2-bis (3, 4-dicarboxyphenyl) hexafluoropropane dianhydride, 2, 2-bis [4- (3, 4-dicarboxyphenoxy) phenyl ] hexafluoropropane dianhydride, 4' -bis (3, 4-dicarboxyphenoxy) diphenyl sulfide dianhydride, 1, 4-bis (2-hydroxyhexafluoroisopropyl) benzene bis (trimellitic acid anhydride), 1, 3-bis (2-hydroxyhexafluoroisopropyl) benzene bis (trimellitic acid anhydride), 5- (2, 5-dioxotetrahydrofuranyl) -3-methyl-3-cyclohexene-1, 2-dicarboxylic anhydride, tetrahydrofuran-2, 3,4, 5-tetracarboxylic dianhydride, 1,3,3a,4,5,9 b-hexahydro-5 (tetrahydro-2, 5-dioxo-3-furanyl) naphtho [1,2-c ] furan-1, 3-dione, ethylene glycol bis (trimellitic anhydride) (also referred to as "ethylene glycol bis-anhydrotrimellitic acid ester" or "TMEG"), and the like.

The tetracarboxylic acid dianhydride is preferably ethylene glycol bis (trimellitic anhydride) (TMEG), 3 ', 4,4 ' -diphenyltetracarboxylic acid dianhydride (BPDA), pyromellitic acid dianhydride (PMDA), 3 ', 4,4 ' -benzophenonetetracarboxylic acid dianhydride (BTDA), 4,4 ' -oxydiphthalic acid dianhydride (ODPA).

These tetracarboxylic dianhydrides may be used alone or in combination of 2 or more.

The mixing ratio of the (a' -1) compound having an isocyanate group at the end and the (raw material a) is not particularly limited as long as the finally produced compound has a urethane bond and an amide bond and/or an imide bond.

In the method 1, (A) may be¹Polyisocyanate other than the compound (hereinafter, referred to as (A)¹-2) a compound. ) And (A)¹-1) reacting the compound(s) with the compound(s) mentioned above (starting material a) to obtain a compound(s) having a urethane bond and an amide bond and/or imide bondAn amine-bonded compound. As (A)¹-2) Compounds provided that (A)¹The polyisocyanate other than the compound (1) is not particularly limited, and examples thereof include the above-mentioned (raw material c). These can be used alone in 1 or a combination of 2 or more. The total number of acid anhydride groups and carboxyl groups in the raw material a taken together with A¹Isocyanate group in (1) and A¹The ratio of the total number of isocyanate groups in combination in the isocyanate groups in-2 is not particularly limited, and is preferably 0.9: 1.0-1.1: 1.0, more preferably 0.95: 1.0-1.05: 1.0 range.

In the present embodiment, an amine compound may be used in combination with the polyisocyanate. Examples of the amine compound include compounds obtained by converting an isocyanate group in the polyisocyanate into an amino group. The conversion of the isocyanate group into the amino group can be carried out by a known method.

(A¹Preferably, 50 to 100% by mass of the total amount of the compounds of (2) is an aromatic polyisocyanate. The aromatic polyisocyanate is particularly preferably 4, 4' -diphenylmethane diisocyanate, if the balance of solubility, mechanical properties, cost and the like is taken into consideration.

(method 2)

In the synthesis method (method 2), first, polyisocyanate (raw material c) and polycarboxylic acid derivative (raw material a) having a valence of 3 and/or 4 of an acid anhydride group are reacted with each other to synthesize polyisocyanate (hereinafter, referred to as "a") having at least 1 bond of an imide bond and an amide bond²-1) "compounds. ). The polyol represented by at least 1 of the general formula (1) and the general formula (2) (raw material b) and the diol compound represented by the general formula (A2) and/or (A3) (raw material d) are reacted with each other.

The ratio of the polyisocyanate (raw material c) to the 3-and/or 4-valent polycarboxylic acid derivative (raw material a) having an acid anhydride group is determined in accordance with the ratio of the (A) to be produced²The number average molecular weight of the compound (1) is appropriately adjusted. However, due to the generation of (A)²-1) the compound ends with an isocyanate group, so the total number of the acid anhydride groups and the number of the carboxyl groups in the (raw material a) must be made to be less than the number of isocyanate groups in the (raw material c). Here, the first and second liquid crystal display panels are,the number of carboxyl groups also includes-COOR in the compound represented by the formula (3)³and-COOR in the compound represented by the formula (4)⁴That, R³And R⁴The number of carboxyl groups as hydrogen atoms.

(A) having an isocyanate group at the synthetic end²-1) in the case of the compound, the ratio of the number of isocyanate groups to the total number of the acid anhydride groups and the number of carboxyl groups (number of isocyanate groups/total number of acid anhydride groups and the number of carboxyl groups) is preferably adjusted to 1.01 or more, preferably 2.0 or less.

Having isocyanate group at end (A)²The number average molecular weight of the compound of-1) is preferably 500 to 15000, more preferably 800 to 10000, and particularly preferably 1000 to 5000.

Then (A) having an isocyanate group at the end²-1) reacting the compound with (raw material b) and (raw material d) to produce a compound having a urethane bond, and an amide bond and/or an imide bond. (A)²The blending ratio of the compound of-1) to the compounds of (raw material b) and (raw material d) is selected depending on the acid value and the target molecular weight of the final compound.

Further, having an isocyanate group at the terminal²When the compound of (1) is reacted with (raw material b) and (raw material d), a polyhydric alcohol having a carboxyl group such as 2, 2-dimethylolpropionic acid or 2, 2-dimethylolbutyric acid may be used together. A. the²The ratio of the total number of isocyanate groups in (E) -1 to the total number of hydroxyl groups in the raw material b in combination with the number of hydroxyl groups in a carboxyl group-containing polyol such as 2, 2-dimethylolpropionic acid and 2, 2-dimethylolbutyric acid is not particularly limited, and A is²In the case of having an amide group in-1, it is preferably 0.9: 1.0-1.1: 1.0, more preferably 0.95: 1.0-1.05: 1.0 range. In addition, in A²In the case where the polyol having a carboxyl group such as 2, 2-dimethylolpropionic acid or 2, 2-dimethylolbutyric acid is not used in the formula-1, it is preferably 0.9: 1.0-0.95: 1.0 range, or 1.0: 0.95-1.0: a range of 0.9.

The same materials as those (materials b) and (d) described in the above (method 1) can be used as (materials b) and (d) used in the synthesis method of (method 2). Further, a polyol may be further added, and a urethane bond may be formed by a reaction of the terminal isocyanate group and the added polyol.

(method 3)

In the synthesis method (method 3), first, a polyisocyanate (raw material c) is reacted with a polycarboxylic acid derivative (raw material a) having a valence of 3 and/or 4 of an acid anhydride group to synthesize a compound (hereinafter, referred to as "(a) having at least 1 of an imide bond and an amide bond and an acid anhydride group and/or a carboxyl group at a terminal thereof³-1) a compound ". ).

The mixing ratio of the (raw material c) to the (raw material a) is determined according to the amount of the (A) to be produced³The number average molecular weight of the compound (1) is appropriately adjusted. However, due to the generation of (A)³The compound (1) has an acid anhydride group and/or a carboxyl group at the end, and therefore the total number of the acid anhydride groups and the carboxyl groups in the (raw material a) is required to be > (the number of isocyanate groups in the raw material c).

Having acid anhydride group and/or carboxyl group at synthetic terminal (A)³-1) in the case of the compound, the ratio of the total number of the acid anhydride groups and the number of the carboxyl groups to the number of the isocyanate groups (total number of the acid anhydride groups and the number of the carboxyl groups/number of the isocyanate groups) is preferably adjusted to 1.01 or more, preferably 2.0 or less.

Having acid anhydride group and/or carboxyl group at terminal (A)³The number average molecular weight of the compound of-1) is preferably 500 to 15000, more preferably 800 to 10000, and particularly preferably 1000 to 5000.

Then, the compound having an acid anhydride group and/or a carboxyl group at the terminal is reacted with (A)³-1) reacting the compound with (raw material b) and (raw material d) to produce a compound having a urethane bond, and an amide bond and/or an imide bond. A. the³The ratio of the total number of acid anhydride groups in-1 to the number of hydroxyl groups in the raw material b is not particularly limited, and is preferably 0.9: 1.0-1.1: 1.0, more preferably 0.95: 1.0-1.05: 1.0 range. The (raw material a) to (raw material d) used in the synthesis method of (method 3) may be the same as the (raw material d) used in the synthesis method of (method 1)a) The same raw materials as in (a) to (b).

From the viewpoint of improving chemical resistance, electrical characteristics, and control of functional groups such as acid value, the method of obtaining a compound having an isocyanate group at a terminal by an initial reaction (i.e., (method 1) and (method 2)) is preferable.

The reaction of each raw material of these (method 1) to (method 3) can be carried out by heating them in the presence of an organic solvent, preferably a non-nitrogen-containing polar solvent.

The non-nitrogen-containing polar solvent may be selected from ether solvents such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, triethylene glycol dimethyl ether, and triethylene glycol diethyl ether; sulfur-containing solvents such as dimethyl sulfoxide, diethyl sulfoxide, dimethyl sulfone, and sulfolane; ester solvents such as γ -butyrolactone and cellosolve acetate; ketone solvents such as cyclohexanone and methyl ethyl ketone; and aromatic hydrocarbon solvents such as toluene and xylene. These can be used alone in 1 or a combination of 2 or more.

Among the above solvents, a solvent in which the produced resin can be dissolved is preferably selected and used. Furthermore, it is preferable to use a solvent which is suitable as a solvent for the thermosetting composition directly after synthesis. Among the above solvents, γ -butyrolactone and mixed solvents containing γ -butyrolactone are preferable in order to efficiently perform the reaction in a homogeneous system.

For the synthesis of the (component A), the amount of the solvent used is preferably 80 to 500 parts by mass, based on 100 parts by mass of the total amount of the raw materials for synthesizing the (A ' -1), (B ' -1) and (C ' -1) compounds. If the amount of the compound is 80 to 500 parts by mass based on 100 parts by mass of the total amount of the raw materials, the viscosity during synthesis is not too high, synthesis is not difficult because stirring is impossible, and the reaction rate is not extremely decreased, which is preferable.

The reaction temperature is preferably 70-210 ℃, more preferably 75-190 ℃, and particularly preferably 80-180 ℃. If the temperature is less than 70 ℃ the reaction time tends to be too long, and if it exceeds 210 ℃ the reaction tends to be liable to gel. The reaction time can be appropriately selected depending on the capacity of the reaction vessel and the reaction conditions to be used.

If necessary, the reaction may be carried out in the presence of a catalyst such as a tertiary amine, an alkali metal, an alkaline earth metal, a metal or metalloid compound such as tin, zinc, titanium or cobalt. As the catalyst, 1, 8-diazabicyclo [5.4.0] -7-undecene (DBU), 4-dimethylaminopyridine and the like are used, but the catalyst may not necessarily be used.

The polyisocyanate as the raw material (C) may be added again for the purpose of molecular weight adjustment, acid value adjustment, etc. when the products (a) and (B) are reacted with the (raw material a) and the products (C) and (D) are reacted with the polyol as the (raw material B) and the (raw material D).

In the present specification, the number average molecular weight is a value obtained by Gel Permeation Chromatography (GPC) measurement in terms of a standard curve of standard polystyrene. The number average molecular weight, the mass average molecular weight and the dispersity are defined as follows.

(a) Number average molecular weight (Mn)

Mn＝Σ(N_iM_i)/ΣN_i＝ΣX_iM_i

(X_iMolecular weight M_iMole fraction of molecules (c) ═ N_i/ΣN_i)

(b) Mass average molecular weight (Mw)

Mw＝Σ(N_iM_i ²)/ΣN_iM_i＝ΣW_iM_i

(W_iMolecular weight M_iMass fraction of molecules (c) N_iM_i/ΣN_iM_i)

(c) Molecular weight distribution (degree of dispersion)

dispersity-Mw/Mn

In the present specification, unless otherwise specified, GPC measurement conditions are as follows.

Device name: HPLC UNIT HSS-2000 manufactured by Nippon spectral Co Ltd

Column: shodex (registered trademark) column LF-804X 3 (in series)

Mobile phase: tetrahydrofuran (THF)

Flow rate: 1.0mL/min

A detector: RI-2031Plus manufactured by Nippon spectral Co Ltd

Temperature: 40.0 deg.C

Sample amount: sample introduction ring 100 mu l

Sample concentration: the content was adjusted to about 0.1 mass%.

The acid value of (component A) is preferably 10 to 50 mgKOH/g. More preferably 10 to 35mgKOH/g, and particularly preferably 15 to 30 mgKOH/g. When the acid value of (component A) is 10 to 50mgKOH/g, the warpage does not become excessively large and the curing is sufficient, and therefore, the decrease in weather resistance, bendability, and the like can be suppressed, which is preferable. The adjustment of the acid value can be adjusted by the amount of carboxyl groups generated by the reaction.

The acid value of the component (a) can be measured by the following method. First, about 1g of the solution containing (component A) was precisely weighed. Then, 30g of a mixed solvent of isopropyl alcohol/toluene (mass ratio) 1/2 was added thereto, and the mixture was uniformly dissolved. To the obtained solution, phenolphthalein as an indicator was added in an appropriate amount, and titration was performed using a 0.1N KOH solution (alcoholic). Further, from the titration result, the acid value was calculated by the following formula (. alpha.).

A10 × Vf × 56.1/(Wp × I) · formula (α)

In the formula (. alpha.), A represents the acid value (mgKOH/g), Vf represents the titration amount (mL) of the 0.1N KOH solution, Wp represents the mass (g) of the solution containing (component A), and I represents the proportion (mass%) of the nonvolatile component of the solution containing (component A).

The number average molecular weight of the component A obtained in this way is preferably 5000 to 65000, more preferably 6000 to 40000, and particularly preferably 7000 to 25000. The number average molecular weight is preferably 5000 to 65000, since the reduction of weather resistance and chemical resistance can be suppressed and the solubility in the non-nitrogen-containing polar solvent can be maintained.

Next, the (component B) which is an essential component of the curable composition of the present invention will be described.

The curable composition according to the present embodiment further contains a curing agent capable of curing the (component a). The curing agent is a compound having 2 or more functional groups capable of reacting with the functional group of the component (a) in 1 molecule. When the component (a) has any one of a carboxyl group, a hydroxyl group, an acid anhydride group, an isocyanate group, an amide group and an amino group, the curing agent of the component (B) preferably has a plurality of epoxy groups, isocyanate groups, hydroxyl groups and carboxyl groups which react with these functional groups.

Examples of the epoxy group-containing compound used as the curing agent include 1 or more compounds having 1 or more epoxy groups in 1 molecule, and more preferably a compound having 2 or more epoxy groups in 1 molecule. In the case of containing a compound having 2 or more epoxy groups in 1 molecule, it may be used alone, or may contain a compound having 1 epoxy group in a molecule together with a compound having 2 or more epoxy groups in a molecule.

Specific examples of the epoxy group-containing compound used as the curing agent include novolak-type epoxy resins such as phenol novolak-type epoxy resins and o-cresol novolak-type epoxy resins, which are obtained by epoxidizing novolak resins obtained by condensing or co-condensing naphthols such as phenol, cresol, xylenol, resorcinol, catechol, phenols and/or α -naphthol, β -naphthol, and dihydroxynaphthalene with aldehyde groups such as formaldehyde, acetaldehyde, propionaldehyde, benzaldehyde, and salicylaldehyde in the presence of an acidic catalyst to obtain novolak-type epoxy resins, diglycidyl ethers (bisphenol a-type epoxy compounds, bisphenol F-type epoxy compounds, bisphenol S-type epoxy compounds, biphenyl-type epoxy compounds, stilbene-type epoxy compounds) of alkyl-substituted or unsubstituted biphenols and stilbene-type phenols, and the like, Glycidyl ethers of alcohols such as butanediol, polyethylene glycol and polypropylene glycol, glycidyl ester type epoxy resins of carboxylic acids such as phthalic acid, isophthalic acid and tetrahydrophthalic acid, glycidyl type or methylglycidyl type epoxy resins such as compounds obtained by substituting an active hydrogen bonded to a nitrogen atom such as aniline, bis (4-aminophenyl) methane and isocyanuric acid with a glycidyl group, and glycidyl type or methylglycidyl type epoxy resins such as compounds obtained by substituting an active hydrogen bonded to a nitrogen atom of an aminophenol such as p-aminophenol and an active hydrogen of a phenolic hydroxyl group with a glycidyl groupGlycidyl-type epoxy resin, vinylcyclohexene diepoxide obtained by epoxidizing an olefin bond in a molecule, 3, 4-epoxycyclohexylmethyl-3, 4-epoxycyclohexanecarboxylate, 2- (3, 4-epoxy) cyclohexyl-5, 5-spiro (3, 4-epoxy) cyclohexane-m-bis (cyclohexyl) carbonate, and processes for producing these compounds

Alicyclic epoxy resins such as alkane, glycidyl ethers of p-xylylene and/or m-xylylene-modified phenol resins, glycidyl ethers of terpene-modified phenol resins, glycidyl ethers of dicyclopentadiene-modified phenol resins, glycidyl ethers of cyclopentadiene-modified phenol resins, glycidyl ethers of polycyclic aromatic ring-modified phenol resins, glycidyl ethers of naphthalene ring-containing phenol resins, halophenol novolak-type epoxy resins, hydroquinone-type epoxy resins, trimethylolpropane-type epoxy resins, linear aliphatic epoxy resins obtained by oxidizing an olefin bond with a peracid such as peracetic acid, epoxy compounds of aralkyl phenol resins such as diphenylmethane-type epoxy resins, phenol aralkyl resins, naphthol aralkyl resins, epoxy resins containing a sulfur atom, tricyclo [5,2,1, 0] epoxy resins, and the like^2,6]Diglycidyl ether of decane dimethanol, 1, 3-bis (1-adamantyl) -4, 6-bis (glycidyl ether) benzene, 1- [2 ', 4' -bis (glycidyl ether) phenyl]Adamantane, 1, 3-bis (4 ' -glycidyl ether phenyl) adamantane, and 1, 3-bis [2 ', 4 ' -bis (glycidyl ether) phenyl]And epoxy resins having an adamantane structure such as adamantane.

The compound having 2 or more epoxy groups in 1 molecule is preferably a compound having 2 or more epoxy groups in 1 molecule and having an aromatic ring structure and/or an alicyclic ring structure.

When importance is attached to the long-term electrical insulating property of the cured film of the present invention described later, among compounds having 2 or more epoxy groups in 1 molecule and having an aromatic ring structure and/or an alicyclic ring structure, a glycidyl ether of dicyclopentadiene-modified phenol resin (i.e., having tricyclo [5,2,1, 0]^2,6]A compound having a decane structure and an aromatic ring structure and having 2 or more epoxy groups), 1, 3-bis (1-adamantyl) -4, 6-bis (glycidyl ether group) benzene, a process for producing the same, and a pharmaceutical composition containing the same,1- [2 ', 4' -bis (glycidyl ether) phenyl]Adamantane, 1, 3-bis (4 ' -glycidyl ether phenyl) adamantane, and 1, 3-bis [2 ', 4 ' -bis (glycidyl ether) phenyl]An epoxy resin having an adamantane structure (i.e., having a tricyclo [3,3, 1] ring such as adamantane^3,7]A compound having a decane structure and an aromatic ring structure and having 2 or more epoxy groups) and the like, and a compound having a tricyclodecane structure and an aromatic ring structure and having 2 or more epoxy groups can provide a cured product with low water absorption, and therefore, a compound represented by the following formula (6) is particularly preferable.

(wherein l in the formula (6) represents a positive integer.)

On the other hand, when importance is attached to the reactivity with the above (component a) of the present invention, among compounds having 2 or more epoxy groups in 1 molecule and having an aromatic ring structure and/or an alicyclic structure, glycidyl-type or methylglycidyl-type epoxy resins such as compounds obtained by substituting an active hydrogen bonded to a nitrogen atom of aniline or bis (4-aminophenyl) methane with a glycidyl group, glycidyl-type or methylglycidyl-type epoxy resins such as compounds obtained by substituting an active hydrogen bonded to a nitrogen atom of an aminophenol such as p-aminophenol and an active hydrogen of a phenolic hydroxyl group with a glycidyl group, and the like, having an amino group and an aromatic ring structure and having 2 or more epoxy groups are preferable, and compounds described in the following formula (7) are particularly preferable.

Further, as the polyisocyanate compound which is a compound having a plurality of isocyanates and is used as the curing agent, for example, a diisocyanate compound, a triisocyanate, and other 4-or more functional isocyanates can be mentioned. When the change with time in mixing the (component A) and the curing agent is considered, it is preferable to use a blocked polyisocyanate compound in which an isocyanate group is stabilized by a blocking agent. These can be used alone in 1 or a combination of 2 or more.

Examples of the blocking agent include alcohols, phenols, oximes, and the like, and are not particularly limited. Examples of the blocked isocyanate include those sold by Asahi Kasei ケミカルズ Co., Ltd. "DURANATE 17B-60PX, TPA-B80E, MF-B60X, MF-K60X, E402-B80T", those sold by Showa Denko K.K. "カレンズ MOI-BM, MOI-BP", and those sold by Suzu Kasei バイエルウレタン Co., Ltd. "BL-3175, BL-4165, デスモカップ 11, デスモカップ -12". The blocked isocyanate is preferably selected in accordance with the heat curing temperature of (component A), and particularly preferably BL-3175 in the case of low-temperature curing.

As the hydroxyl group-containing compound used as the curing agent, there is no particular limitation as long as it contains 1 or more compounds having a hydroxyl group in 1 molecule and at least 1 of them is a compound having 2 or more hydroxyl groups in 1 molecule.

Examples of the hydroxyl group-containing compound used as the curing agent include polyhydric alcohols, and specific examples thereof include ethylene glycol, glycerin, butylene glycol, pentaerythritol, and the like.

As the carboxyl group-containing compound used as the curing agent, there is no particular limitation as long as it contains 1 or more compounds having a carboxyl group in 1 molecule and at least 1 of them is a compound having 2 or more carboxyl groups in 1 molecule.

Examples of the carboxyl group-containing compound used as the curing agent include polycarboxylic acids, and specific examples thereof include phthalic acid, succinic acid, trimellitic acid, adipic acid, and pyromellitic acid.

The curing agent may be selected from epoxy group-containing compounds, polyisocyanate compounds, hydroxyl group-containing compounds, and carboxyl group-containing compounds alone or in combination, depending on the reactive group of the (component A). For example, in the case where the (component a) has a hydroxyl group, it is preferable to use a blocked isocyanate, and in the case where the (component a) has a carboxyl group or an amino group, it is preferable to use an epoxy group-containing compound. The curing agent is not limited to an epoxy group-containing compound, a polyisocyanate compound, a hydroxyl group-containing compound, and a carboxyl group-containing compound, as long as the curing agent is a compound that reacts with the reactive group of (component a).

The amount of the (component B) in the curable composition of the present invention is 1 to 55% by mass, preferably 2 to 45% by mass, and more preferably 2.5 to 30% by mass, based on the total amount of the (component a) and the (component B) in the curable composition. If the amount of the (component B) in the curable composition of the present invention is 1 to 55 mass% based on the total mass of the (component a) and the (component B) in the curable composition, the cured film of the present invention described below is preferable from the viewpoint of solvent resistance, and furthermore, a balance can be obtained between low warpage properties and suitable electrical insulation reliability of the flexible wiring board characterized to be covered with the cured film and the inhibiting effect of wiring bending.

The amount of the (component a) in the curable composition of the present invention is 45 to 99% by mass, preferably 55 to 98% by mass, and more preferably 70 to 97.5% by mass, based on the total amount of the (component a) and the (component B) in the curable composition. If the amount of the (component a) in the curable composition of the present invention is 45 to 99 mass% relative to the total amount of the (component a) and the (component B) in the curable composition, the cured film of the present invention described below is preferable from the viewpoint of solvent resistance, and furthermore, the low warpage property of the flexible wiring board characterized by being covered with the cured film and the effect of suppressing the wiring bending can be balanced.

Next, the (component C) which is an essential component of the curable composition of the present invention will be described.

The organic solvent used as component C is not particularly limited as long as it can dissolve (component A) and (component B), and examples thereof include ether solvents such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol dibutyl ether, diethylene glycol butyl methyl ether, diethylene glycol isopropyl methyl ether, triethylene glycol dimethyl ether, triethylene glycol butyl methyl ether, tetraethylene glycol dimethyl ether, dipropylene glycol dimethyl ether, and tripropylene glycol dimethyl ether, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, dipropylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monomethyl ether acetate, methyl methoxypropionate, ethyl methoxypropionate, propylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, methyl methoxypropionate, ethyl methoxypropionate, and mixtures thereof, Ester solvents such as methyl ethoxypropionate, ethyl ethoxypropionate, and γ -butyrolactone, hydrocarbon solvents such as decalin, ketone solvents such as cyclohexanone, and aromatic hydrocarbon solvents such as toluene and xylene, and these solvents may be used alone or in combination of 2 or more.

Among them, in consideration of the balance between screen printability and volatility of the organic solvent, preferred are γ -butyrolactone, diethylene glycol diethyl ether, diethylene glycol monoethyl ether acetate, and diethylene glycol monomethyl ether acetate, more preferred are γ -butyrolactone, diethylene glycol monoethyl ether acetate, and diethylene glycol diethyl ether, and most preferred are a single solvent of γ -butyrolactone, a mixed solvent of 2 kinds of γ -butyrolactone and diethylene glycol monoethyl ether acetate, a mixed solvent of 2 kinds of γ -butyrolactone and diethylene glycol diethyl ether, and a mixed solvent of 3 kinds of γ -butyrolactone, diethylene glycol monoethyl ether acetate, and diethylene glycol diethyl ether. A combination of these preferable solvents is suitable because it is excellent as a solvent for screen printing ink.

As a part of these preferable organic solvents, the solvent for synthesis in the production of the above (component a) can be used as it is as a part of the organic solvent of the curable composition of the present invention, and is preferable from the viewpoint of the process.

The content of the (component C) in the curable composition of the present invention is preferably 25 to 75 parts by mass, more preferably 35 to 65 parts by mass, based on the total amount of the (component a), (component B), (component C), and the (component D) described later (however, when the curable composition of the present invention does not contain the (component D), the total amount of the (component a), (component B), and (component C) is not limited thereto). If the content of the (component C) is in the range of 25 to 75 parts by mass relative to the total amount of the (component a), (component B), (component C), and the later-described filler (however, in the case where the curable composition of the present invention does not contain a filler, the total amount of the (component a), (component B), and (component C)) which are the components of the curable composition of the present invention, the viscosity of the curable composition is good for printing in the screen printing method and spread due to blurring of the curable composition after screen printing is not so large, and as a result, the actual print area of the curable composition is not excessively large as compared with the portion to which the curable composition is intended to be applied (i.e., the shape of the printing plate).

In the curable composition, the (component C) is preferably contained in an amount of 0.5 to 20 parts by mass relative to 100 parts by mass of the (component a).

In addition, the curable composition of the present invention preferably contains at least 1 kind of fine particles selected from inorganic fine particles and organic fine particles as (component D).

Examples of the inorganic fine particles include Silica (SiO)₂) Alumina (Al)₂O₃) Titanium dioxide (TiO)₂) Tantalum oxide (Ta)₂O₅) Zirconium oxide (ZrO)₂) Silicon nitride (Si)₃N₄) Barium titanate (BaO. TiO)₂) Barium carbonate (BaCO)₃) Lead titanate (PbO. TiO)₂) Lead zirconate titanate (PZT), lead lanthanum zirconate titanate (PLZT), gallium oxide (Ga)₂O₃) Spinel (MgO. Al)₂O₃) Mullite (3 Al)₂O₃·2SiO₂) Cordierite (2 MgO.2Al)₂O₃·5SiO₂) Talc (3 MgO.4SiO)₂·H₂O), aluminum Titanate (TiO)₂-Al₂O₃) And zirconia (Y) containing yttria₂O₃-ZrO₂) Barium silicate (BaO 8 SiO)₂) Boron Nitride (BN), calcium carbonate (CaCO)₃) Calcium sulfate (CaSO)₄) Zinc oxide (ZnO), magnesium titanate (MgO. TiO)₂) Barium sulfate (BaSO)₄)1 kind of organic bentonite, carbon (C), hydrotalcite, etc., and they can be used alone or in combination of 2 or more.

The organic fine particles are preferably fine particles of a heat-resistant resin having an amide bond, an imide bond, an ester bond, or an ether bond. From the viewpoint of heat resistance and mechanical properties, preferred examples of these resins include polyimide resins or precursors thereof, polyamideimide resins or precursors thereof, and polyamide resins. These can be used alone in 1 or a combination of 2 or more.

Among these, the (component D) preferably contains at least one selected from silica fine particles and hydrotalcite fine particles.

The silica fine particles used in the curable composition of the present invention are defined as those containing fine particles physically coated in a powder form or chemically surface-treated with an organic compound.

The silica particles used in the curable composition of the present invention are not particularly limited as long as they are dispersed in the curable composition of the present invention to form a paste, and examples thereof include アエロジル provided by japan アエロジル.

These silica fine particles represented by アエロジル are sometimes used for imparting printability in screen printing, and in this case, they are used for the purpose of imparting thixotropy.

Furthermore, the hydrotalcite is Mg6Al₂(OH)₁₆CO₃·4H₂O and the like are layered inorganic compounds, which are one kind of naturally occurring clay minerals represented by. The hydrotalcite may be a synthetic hydrotalcite, which is a Mg/Al layered compound and is ion-exchanged with a carbonic acid group located between layers to generate chloride ions (Cl)^-) And/or sulfate ions (SO)^4-) The anion of (3) may be immobilized. This function can be used to trap chloride ions (Cl) that cause migration of copper and tin^-) Sulfate ion (SO)^4-) And is useful for the purpose of improving insulation reliability.

Examples of commercially available hydrotalcite products include STABIACEHT-1, STABIACE HT-7 and STABIACE HT-P available from Sakai chemical Co., Ltd., DHT-4A, DHT-4A2 and DHT-4C available from Kyowa chemical Co., Ltd.

The average particle diameter of these inorganic fine particles and/or organic fine particles is preferably 0.01 to 10 μm, and more preferably 0.1 to 5 μm.

The amount of the component (D) is 0.1 to 60% by mass, preferably 0.3 to 55% by mass, and more preferably 0.5 to 40% by mass, based on the total amount of the components (A), (B), (C), and (D). If the amount of the component (D) is in the range of 0.1 to 60 mass% relative to the total amount of the components (a), (B), (C) and (D), the viscosity of the curable composition is good for printing in the screen printing method and spreading due to bleeding of the curable composition after screen printing is not so large, and as a result, the actual print area of the curable composition is not excessively large as compared with the area where the curable composition is intended to be applied (i.e., the shape of the printing plate).

In the curable composition, the (component D) is preferably contained in an amount of 1 to 30 parts by mass relative to 100 parts by mass of the (component a).

In the curable composition of the present invention, as a method for dispersing the (component D), roll mixing, mixer mixing, and the like which are generally performed in the field of coating materials can be applied as long as sufficient dispersion is performed.

Further, the curable composition of the present invention may contain and preferably contains an antifoaming agent for the purpose of eliminating or suppressing generation of bubbles at the time of printing.

Specific examples of the defoaming agent used for the curable composition of the present invention include silicone defoaming agents such as BYK-077 (manufactured by ビックケミー & ジャパン K.), SN デフォーマー 470 (manufactured by サンノプコ K.), TSA750S (manufactured by モメンティブ & パフォーマンス & マテリアルズ K.), シリコーンオイル SH-203 (manufactured by DOG レ & ダウコーニング K.), acrylic defoaming agents such as ダッポー SN-348 (manufactured by サンノプコ K.), ダッポー SN-354 (manufactured by サンノプコ K.), ダッポー SN-368 (manufactured by サンノプコ K.), ディスパロン 230HF (manufactured by NAKAI CHEMICAL CO., LTD.), and acrylic defoaming agents such as サーフィノール -110D (manufactured by KAI CHEMICAL CO., LTD.), and so-called DF (manufactured by KAI CHEMICAL CO., LTD.) サーフィノール DF-37 (manufactured by Nikken chemical industries, Ltd.), and a fluorine-containing silicone defoaming agent such as FA-630. These can be used alone in 1 or a combination of 2 or more.

The content of the defoaming agent is preferably 0.01 to 5 parts by mass, more preferably 0.05 to 4 parts by mass, and particularly preferably 0.1 to 3 parts by mass, based on 100 parts by mass of the total amount of the (component a), (component B), (component C), and (component D) (however, when the curable composition of the present invention does not contain the (component D).

In the curable composition, the defoaming agent is preferably contained in an amount of 0.2 to 10 parts by mass relative to 100 parts by mass of the (component a).

Further, the curable composition of the present invention may contain and preferably contains a curing accelerator. The curing accelerator is not particularly limited as long as it is a compound that accelerates the reaction between an epoxy group and a carboxyl group, and examples thereof include melamine, acetoguanamine, benzoguanamine, 2, 4-diamino-6-methacryloyloxyethyl-s-triazine, 2, 4-diamino-6-vinyl-s-triazine, triazine compounds such as 2, 4-diamino-6-vinyl-s-triazine/isocyanuric acid adduct, imidazole, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1-benzyl-2-methylimidazole, and mixtures thereof, 2-phenyl-4-methylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-aminoethyl-2-methylimidazole, 1- (cyanoethylaminoethyl) -2-methylimidazole, N- [2- (2-methyl-1-imidazolyl) ethyl ] imidazole]Urea, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-methylimidazole

Trimellitic acid salt, 1-cyanoethyl-2-phenylimidazole

Trimellitic acid salt, 1-cyanoethyl-2-ethyl-4-methylimidazole

Trimellitate, 1-cyanoethyl-2-Undecylimidazoles

Trimellitic acid salt, 2, 4-diamino-6- [2 '-methylimidazolyl- (1')]-ethyl-s-triazine, 2, 4-diamino-6- [2 '-undecylimidazolyl- (1')]-ethyl-s-triazine, 2, 4-diamino-6- [2 ' -ethyl-4 ' -methylimidazolyl- (1 ')]-ethyl-s-triazine, 1-dodecyl-2-methyl-3-benzylimidazole

Chloride, N '-bis (2-methyl-1-imidazolylethyl) urea, N' -bis (2-methyl-1-imidazolylethyl) adipamide, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2-phenyl-4, 5-dihydroxymethylimidazole, 2-methylimidazole/isocyanuric acid adduct, 2-phenylimidazole/isocyanuric acid adduct, 2, 4-diamino-6- [2 '-methylimidazolyl- (1')]-ethyl-s-triazine/isocyanuric acid adduct, 2-methyl-4-formylimidazole, 2-ethyl-4-methyl-5-formylimidazole, 2-phenyl-4-methylformylimidazole, 1-benzyl-2-phenylimidazole, 1, 2-dimethylimidazole, 1- (2-hydroxyethyl) imidazole, vinylimidazole, 1-methylimidazole, 1-allylimidazole, 2-ethylimidazole, 2-butylimidazole, 2-butyl-5-hydroxymethylimidazole, 2, 3-dihydro-1H-pyrrolo [1,2-a ] imidazole]Imidazole compounds such as benzimidazole, 1-benzyl-2-phenylimidazole hydrogen bromide and 1-dodecyl-2-methyl-3-benzylimidazolium chloride, cyclic amidine compounds such as diazabicycloalkene and cyclic amidine compounds such as 1, 5-diazabicyclo (4.3.0) nonene-5 and salts thereof and 1, 8-diazabicyclo (5.4.0) undecene-7 and salts thereof, amine compounds such as triethylenediamine, benzyldimethylamine, triethanolamine, dimethylaminoethanol and tris (dimethylaminomethyl) phenol, triphenylphosphine, diphenyl (p-tolyl) phosphine, tris (alkylphenyl) phosphine, tris (alkoxyphenyl) phosphine, tris (alkyl/alkoxyphenyl) phosphine, tris (dialkylphenyl) phosphine, tris (trialkylphenyl) phosphine, tris (tetraalkylphenyl) phosphine, Phosphine compounds such as tris (dialkoxyphenyl) phosphine, tris (trialkoxyphenyl) phosphine, tris (tetraalkoxyphenyl) phosphine, trialkylphosphine, dialkylarylphosphine, and alkyldiarylphosphine, and cyanodiazide (dicyanin diazide).

These curing accelerators may be used alone or in combination of 2 or more.

Of these curing accelerators, melamine, imidazole compounds, cyclic amidine compounds, derivatives of cyclic amidine compounds, phosphine compounds and amine compounds are preferable, and melamine, 1, 5-diazabicyclo (4.3.0) nonene-5 and salts thereof, and 1, 8-diazabicyclo (5.4.0) undecene-7 and salts thereof are more preferable, if the curing accelerator is considered to have both a curing acceleration effect and electrical insulation properties.

The amount of these curing accelerators to be added is not particularly limited as long as the curing acceleration effect can be achieved. However, from the viewpoint of curability of the curable composition of the present invention, and electrical insulation properties and water resistance of an overcoat film obtained by curing the curable composition of the present invention, the amount of the (component a) and the (component B) which are essential components of the present invention in the curable composition of the present invention is preferably in the range of 0.05 to 5 parts by mass, and more preferably 0.1 to 3 parts by mass, based on 100 parts by mass of the total amount of the (component a) and the (component B) in the curable composition of the present invention. When the amount of the (component a) and the (component B) is in the range of 0.05 to 5 parts by mass based on 100 parts by mass of the total amount of the (component a) and the (component B), the curable composition of the present invention can be cured in a short time and the electric insulation property and water resistance of the overcoat film obtained by curing the curable composition of the present invention are improved.

In addition, in the case where it is necessary to suppress oxidative deterioration of the resin and discoloration upon heating, an antioxidant such as a phenol-based antioxidant, a phosphite-based antioxidant, or a thioether-based antioxidant may be added to the curable composition of the present invention.

Further, in order to improve the workability at the time of coating and the film characteristics before and after the formation of the coating film, a leveling agent, colorants such as dyes and pigments, a flame retardant, and a lubricant may be added to the curable composition of the present invention.

The method for producing the curable composition of the present invention is not particularly limited as long as the (component a), (component B), and (component C) and other components can be dissolved or dispersed in an organic solvent as needed. For example, the curable composition of the present invention can be produced by preparing a main component containing at least (component a) and a curing agent containing at least (component B), and then blending the main component and the curing agent.

In addition, in order to improve screen printability and prevent the composition from flowing after printing the curable composition, the curable composition of the present invention is desirably such that a constant film thickness is not formed, and the thixotropic index is desirably 1.1 or more, more preferably 1.1 to 3.0, and particularly preferably 1.1 to 2.5 at 25 ℃. In order to adjust the thixotropic index to 1.1 or more at 25 ℃, there are a method of adjusting the thixotropic index using the inorganic fine particles and the organic fine particles, a method of adjusting the thixotropic index using a polymer additive, and the like.

The "thixotropic index" described herein is defined as the ratio of the viscosity at 25 ℃ at 1rpm to the viscosity at 25 ℃ at 10rpm, measured using a cone/plate viscometer (model: DV-II + Pro, manufactured by Brookfield Co., Ltd., spindle model: CPE-52).

The viscosity of the curable composition at 25 ℃ measured with a rotary viscometer is preferably from 20 pas to 80 pas, more preferably from 30 pas to 50 pas. If the viscosity is less than 20 pas, the composition after printing tends to flow out to increase the thickness of the film, and if it exceeds 80 pas, the transferability of the composition to a substrate tends to decrease and voids and pinholes tend to increase in the printed film.

Next, the cured film of the present invention, the overcoat film of the present invention, the flexible wiring board, and the method for producing the flexible wiring board will be described.

The cured film of the present invention contains a cured product obtainable by curing the curable composition of the present invention. The electronic component of the present invention has the cured film.

The overcoat film of the present invention is an overcoat film for a flexible wiring board comprising a cured product of the curable composition of the present invention, and more specifically, an overcoat film for a flexible wiring board comprising a cured product of the curable composition of the present invention provided on a part or all of a surface of a flexible wiring board on which wiring is formed on a flexible substrate.

The flexible wiring board of the present invention is a flexible wiring board in which wiring is formed on a flexible substrate, and a part or all of a surface of the flexible wiring board on which the wiring is formed is covered with the overcoat film.

In consideration of prevention of oxidation of the wiring and economy, the wiring covered with the overcoat film is preferably a tin-plated copper wiring.

Further, a method for producing a flexible wiring board of the present invention is a method for producing a flexible wiring board covered with an overcoat film, which includes the following steps 1 'and 2'.

(step 1') A step of printing the curable composition of the present invention on at least a part of a wiring pattern portion of a flexible wiring board to form a printed film on the pattern

(step 2 ') the printed film obtained in step 1', the printed film from which a part of the solvent has been removed by evaporating a part of the solvent in the printed film by leaving the printed film obtained in step 1 'in an atmosphere of 40 to 100 ℃, or the printed film from which a whole amount of the solvent has been removed by leaving the printed film obtained in step 1' in an atmosphere of 40 to 100 ℃ to evaporate a whole amount of the solvent in the printed film is heated at 100 to 170 ℃ to be cured, thereby forming an overcoat film.

The curable composition of the present invention can be used, for example, as an ink for an overcoat film for insulation protection of wiring, and the cured product of the present invention can be used as an overcoat film for insulation protection. In particular, for example, by covering all or a part of the wiring of a flexible wiring board such as a Chip On Film (COF), it is possible to use the wiring as an overcoat film for insulation protection of the wiring.

The specific steps performed in the method for producing a flexible wiring board of the present invention are described below. For example, an overcoat film for a flexible wiring board can be formed by performing the following steps 1 and 3, and if necessary, step 2.

(step 1)

A step of printing the curable composition of the present invention on at least a part of a wiring pattern portion of a flexible wiring board to form a printed film on the pattern

(step 2)

A step of evaporating a part or all of the solvent in the printed film by placing the printed film obtained in the step 1 in an atmosphere of 40 to 100 DEG C

(step 3)

The temperature at which the solvent in the printed film obtained in step 1 is evaporated by leaving the printed film in an atmosphere of 40 to 100 ℃ in step 2 is usually 40 to 100 ℃, preferably 60 to 100 ℃, and more preferably 70 to 90 ℃ in consideration of the evaporation rate of the solvent and the rapid transition to the next operation (operation of curing by heating at 100 to 170 ℃). The time for evaporating the solvent in the printed film obtained in step 1 by leaving the printed film in the atmosphere of 40 to 100 ℃ in step 2 is not particularly limited, but is preferably 10 to 120 minutes, and more preferably 20 to 100 minutes.

The operation of evaporating the solvent in the printed film by leaving the printed film obtained in step 1 in an atmosphere of 40 to 100 ℃ is performed as needed, or the operation of forming the overcoat film by immediately moving to step 3 and heating at 100 to 170 ℃ may be performed after the operation of step 1 to cure the film, thereby performing the curing reaction together with the removal of the solvent. The conditions for the heat curing are preferably 105 to 160 ℃, more preferably 110 to 150 ℃ from the viewpoints of preventing the diffusion of the plating layer and obtaining low warpage and flexibility suitable as a protective film. The time for thermosetting when the overcoat film is formed by curing by heating is not particularly limited, but is preferably 10 to 150 minutes, and more preferably 15 to 120 minutes.

In the above-described method, a flexible wiring board in which a part or all of the surface of a flexible wiring board on which wiring is formed is covered with the overcoat film can be obtained.

The curable composition of the present invention may be mixed with any of the above components as necessary and uniformly mixed, and the resulting coating film forming material may be used as a coating material, an adhesive, a coating agent, or the like, in addition to an overcoat ink for semiconductor elements, various electronic components, a solder resist ink, and an interlayer insulating film.

Examples

The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to the following examples.

< measurement of acid value >

The acid value of the solution containing (component a) used in the present invention was measured by the following method, and the acid value of (component a) was obtained using formula (α). However, the solvent used in the above solution uses a solvent having an acid value of "0".

First, about 1g of the solution containing (component A) was precisely weighed. Then, 30g of a mixed solvent of isopropyl alcohol/toluene (mass ratio) 1/2 was added thereto, and the mixture was uniformly dissolved. To the obtained solution, phenolphthalein as an indicator was added in an appropriate amount, and titration was performed using a 0.1N KOH solution (alcoholic). Further, from the titration result, the acid value was calculated by the following formula (. alpha.).

A10 × Vf × 56.1/(Wp × I) · formula (α)

In the formula (. alpha.), A represents the acid value (mgKOH/g), Vf represents the titration amount (mL) of the 0.1N KOH solution, Wp represents the mass (g) of the solution containing (component A), and I represents the proportion (mass%) of the component (A) in the solution containing (component A).

< determination of hydroxyl value >

The hydroxyl value was measured in accordance with JIS K0070.

< determination of number average molecular weight >

The number average molecular weight is a polystyrene-equivalent number average molecular weight measured by GPC, and the measurement conditions of GPC are as follows.

Device name: HPLC UNIT HSS-2000 manufactured by Nippon spectral Co Ltd

Column: shodex (registered trademark) column LF-804X 3 (in series)

Mobile phase: tetrahydrofuran (THF)

Flow rate: 1.0mL/min

A detector: RI-2031Plus manufactured by Nippon spectral Co Ltd

Temperature: 40.0 deg.C

Sample amount: sample introduction ring 100 mu l

Sample concentration: the content was adjusted to about 0.1 mass%.

< determination of thixotropic index >

The thixotropic index of the curable composition was measured by the following method.

The viscosity of the curable composition (about 0.8 g) was measured at 25.0 ℃ and 10rpm in a cone/plate viscometer (model number: DV-II + Pro spindle model number: CPE-52). Then, the viscosity after 7 minutes from the start of the measurement was measured at 25.0 ℃ and 1 rpm.

The thixotropic index is obtained by the following calculation.

Calculation method of thixotropic index:

thixotropic index ═ viscosity at 1rpm ÷ [ viscosity at 10rpm ]

< Synthesis of polyester polyol >

(reference Synthesis example 1) < polyester diol (. alpha.) >

1684.6g (11.56mol) of phthalic anhydride and 1484.5g (12.55mol) of 1, 6-hexanediol were added to a reaction vessel equipped with a stirrer, a thermometer and a condenser equipped with a distillation apparatus, and the internal temperature of the reaction vessel was raised to 140 ℃ using an oil bath, and stirring was continued for 4 hours. Then, 2.96g of mono-n-butyltin oxide was added while continuing the stirring, the internal temperature of the reaction vessel was gradually raised, a vacuum pump was connected, the pressure in the reaction vessel was gradually reduced, and water was removed from the reaction vessel by distillation under reduced pressure. Finally, the internal temperature was raised to 220 ℃ and the pressure was reduced to 133.32 Pa. After 15 hours, it was confirmed that water was not distilled off at all, and the reaction was terminated. The obtained polyester polyol (hereinafter referred to as polyester diol (α)) has the structure of the formula (1), and n is 1 to 20. The hydroxyl value was measured, and it was found to be 35.4 mg-KOH/g.

< (Synthesis of component A) >

(Synthesis example 1) < A-1 solution >

270.7 parts by mass of 3,3 ', 4, 4' -Benzophenone Tetracarboxylic Dianhydride (BTDA) as tetracarboxylic dianhydride and 964.4 parts by mass of γ -butyrolactone as a solvent were put in a four-necked flask equipped with a stirrer, a cooling tube, a nitrogen introduction tube and a thermometer, and stirred and dissolved at 120 ℃. 142.6 parts by mass of 4, 4' -diphenylmethane diisocyanate (MDI) as a diisocyanate compound was added thereto and stirred, and 0.1 part by mass of 1, 8-diazabicyclo [5.4.0] -7-undecene (DBU) as a catalyst was added thereto and reacted at 120 ℃ for 3 hours under a nitrogen gas flow. Then, the imide prepolymer having a terminal acid anhydride group was obtained at a solid content concentration of 30 mass% by cooling to room temperature.

Then, the obtained imide prepolymer having a terminal acid anhydride group and a solid content of 30 mass% was heated to 100 ℃ and stirred, and then, 950.8 parts by mass of polyester diol (. alpha.), 82.7 parts by mass of 9, 9-bis [4- (2-hydroxyethoxy) phenyl ] fluorene (manufactured by Osaka ガスケミカル, trade name: BPEF), and 1200.5 parts by mass of γ -butyrolactone were added and stirred. 2.4 parts by mass of 4-Dimethylaminopyridine (DMAP) as a catalyst was added thereto, and the mixture was reacted at 100 ℃ for 8 hours. Then, the mixture was cooled to room temperature to obtain a solution of a compound having an imide bond and a hydroxyl group (hereinafter, referred to as "compound (a-1)") having a solid content concentration of 40 mass%. The number average molecular weight of the compound (A-1) was 15000, the degree of dispersion was 4.0, the acid value of the solid content was 25mgKOH/g, and the aromatic ring concentration calculated from the addition ratio was 5.0 mmol/g.

(Synthesis example 2) < A-2 solution >

Subsequently, the obtained imide prepolymer having a terminal acid anhydride group and a solid content of 30 mass% was heated to 100 ℃ and stirred, and 3-methyl-1, 5-pentanediol: an isophthalic acid polyester polyol (product name: クラレポリオール P-3030 manufactured by クラレ, in ca.) 950.8 parts by mass, 9-bis [4- (2-hydroxyethoxy) phenyl ] fluorene (product name: BPEF manufactured by osaka ガスケミカル)82.7 parts by mass, and γ -butyrolactone 1200.5 parts by mass were stirred. 2.4 parts by mass of 4-Dimethylaminopyridine (DMAP) as a catalyst was added thereto, and the mixture was reacted at 100 ℃ for 8 hours. Then, the mixture was cooled to room temperature to obtain a solution of a compound having an imide bond and a hydroxyl group (hereinafter, referred to as "compound (a-2)") having a solid content concentration of 40 mass%. The number average molecular weight of the compound (A-2) was 15000, the degree of dispersion was 4.0, the acid value of the solid content was 25mgKOH/g, and the aromatic ring concentration was 5.0 mmol/g.

In addition, the polyester polyol has the structure of the formula (1), and the average value of n is 12.0-12.1)

(Synthesis example 3) < A-3 solution >

270.7 parts by mass of 3,3 ', 4, 4' -Benzophenone Tetracarboxylic Dianhydride (BTDA) as tetracarboxylic dianhydride and 863.2 parts by mass of γ -butyrolactone as a solvent were put in a four-necked flask equipped with a stirrer, a cooling tube, a nitrogen introduction tube and a thermometer, and stirred and dissolved at 120 ℃. To this was added 2, 4-tolylene diisocyanate as a diisocyanate compound in a mass ratio of 80: 99.3 parts by mass of コスモネート T-80 (TDI, manufactured by ポリウレタン Mitsui chemical Co., Ltd.) (TDI) of the mixture of 20 was stirred, and 0.1 part by mass of 1, 8-diazabicyclo [5.4.0] -7-undecene (DBU) was added thereto as a catalyst, followed by reaction at 120 ℃ for 3 hours under a nitrogen stream. Then, the imide prepolymer having a terminal acid anhydride group was obtained at a solid content concentration of 30 mass% by cooling to room temperature.

Then, the obtained imide prepolymer having a terminal acid anhydride group and a solid content of 30 mass% was heated to 100 ℃ and stirred, and then, 950.8 parts by mass of polyester diol (. alpha.), 82.7 parts by mass of 9, 9-bis [4- (2-hydroxyethoxy) phenyl ] fluorene (manufactured by Osaka ガスケミカル, trade name: BPEF), and 1239.4 parts by mass of γ -butyrolactone were added and stirred. 2.4 parts by mass of 4-Dimethylaminopyridine (DMAP) as a catalyst was added thereto, and the mixture was reacted at 100 ℃ for 8 hours. Then, the mixture was cooled to room temperature to obtain a solution of a compound having an imide bond and a hydroxyl group (hereinafter, referred to as "compound (a-3)") having a solid content concentration of 40 mass%. The number average molecular weight of the compound (A-3) was 15000, the degree of dispersion was 4.0, the acid value of the solid content was 26mgKOH/g, and the aromatic ring concentration was 4.8 mmol/g.

(Synthesis example 4) < A-4 solution >

Subsequently, the obtained imide prepolymer having a terminal acid anhydride group and a solid content of 30 mass% was heated to 100 ℃ and stirred, and 3-methyl-1, 5-pentanediol: 950.8 parts by mass of an isophthalic acid polyester polyol (product name: クラレポリオール P-3030, manufactured by クラレ Co.), 82.7 parts by mass of 9, 9-bis [4- (2-hydroxyethoxy) phenyl ] fluorene (product name: BPEF, manufactured by Osaka ガスケミカル Co.), and 1239.4 parts by mass of γ -butyrolactone were stirred. 2.4 parts by mass of 4-Dimethylaminopyridine (DMAP) as a catalyst was added thereto, and the mixture was reacted at 100 ℃ for 8 hours. Then, the mixture was cooled to room temperature to obtain a solution of a compound having an imide bond and a hydroxyl group (hereinafter, referred to as "compound (a-4)") having a solid content concentration of 40 mass%. The number average molecular weight of the compound (A-4) was 15000, the degree of dispersion was 4.0, the acid value of the solid content was 26mgKOH/g, and the aromatic ring concentration was 4.8 mmol/g.

(Synthesis example 5) < A-5 solution >

A reaction vessel equipped with a stirrer, a thermometer and a condenser was charged with 567.4g (0.1mol) of polyesterdiol (. alpha.) and 34.65g (0.08mol) of 9, 9-bis [4- (2-hydroxyethoxy) phenyl ] fluorene (manufactured by Osaka ガスケミカル, trade name: BPEF), and charged with 53.65g (0.214mol) of MILLIONATE MT (manufactured by Nippon ポリウレタン industries, Ltd.) as 4, 4' -diphenylmethane diisocyanate and 80: コスモネート T-80 (manufactured by Mitsui chemical ポリウレタン Co., Ltd.) of the mixture of 20 (24.89 g (0.143 mol)) and 1021g of γ -butyrolactone were dissolved in the mixture at 150 ℃ to which 0.1 part by mass of 1, 8-diazabicyclo [5.4.0] -7-undecene (DBU) was added as a catalyst, and reacted for 4 hours to produce a polyisocyanate having a urethane bond.

Subsequently, the temperature of the reaction solution was lowered to 60 ℃ and 63.71g (0.332mol) of trimellitic anhydride was added to dissolve completely, and then 23.00g (0.092mol) of MILLIONATE MT and 10.67g (0.061mol) of コスモネート T-80 and 146.07g of gamma-butyrolactone were added thereto, and the temperature was raised to 120 ℃ to dissolve all the raw materials, followed by reaction for 1 hour.

Then, the temperature of the reaction solution was raised up to 180 ℃ and reacted at 180 ℃ for 2 hours. Subsequently, the temperature of the reaction solution was lowered to 120 ℃, 5.61g of 2-butanone oxime (manufactured by Wako pure chemical industries, Ltd.) was added thereto to complete the reaction, and the reaction solution was cooled to room temperature to obtain a solution of a compound having an amide bond, an imide bond, and a carboxyl group (hereinafter, referred to as "compound (A-5)") having a solid content concentration of 40 mass%.

The number average molecular weight of the obtained compound (A-5) was 10500, the degree of dispersion was 3.1, the acid value of the solid component was 24mgKOH/g, and the aromatic ring concentration was 4.7 mmol/g.

(Synthesis example 6) < A-6 solution >

A reaction vessel equipped with a stirrer, a thermometer, and a condenser was charged with 3-methyl-1, 5-pentanediol: polyester polyol of isophthalic acid (product name: クラレポリオール P-3030 manufactured by クラレ)567.4g (0.1mol) and 34.65g (0.08mol) of 9, 9-bis [4- (2-hydroxyethoxy) phenyl ] fluorene (product name: BPEF manufactured by Osaka ガスケミカル), MILLIONATE MT (product name: Nippon ポリウレタン industries Co., Ltd.) as 4, 4' -diphenylmethane diisocyanate, 53.65g (0.214mol) and a mass ratio of 2, 4-tolylene diisocyanate to 2, 6-tolylene diisocyanate of 80: コスモネート T-80 (manufactured by Mitsui chemical ポリウレタン Co., Ltd.) of the mixture of 20 (24.89 g (0.143 mol)) and 1021g of γ -butyrolactone were dissolved in the mixture at 150 ℃ to which 0.1 part by mass of 1, 8-diazabicyclo [5.4.0] -7-undecene (DBU) was added as a catalyst, and reacted for 4 hours to produce a polyisocyanate having a urethane bond.

Next, the temperature of the reaction mixture was lowered to 60 ℃ and 63.71g (0.332mol) of trimellitic anhydride was added to completely dissolve the trimellitic anhydride, and then 23.00g (0.092mol) of MILLIONETET MT, 10.67g (0.061mol) of コスモネート T-80 and 146.07g of gamma-butyrolactone were added thereto, and the mixture was heated to 120 ℃ to dissolve all the starting materials, followed by reaction for 1 hour.

Then, the temperature of the reaction solution was raised up to 180 ℃ and reacted at 180 ℃ for 2 hours. Subsequently, the temperature of the reaction solution was lowered to 120 ℃, 5.61g of 2-butanone oxime (manufactured by Wako pure chemical industries, Ltd.) was added thereto to complete the reaction, and the reaction solution was cooled to room temperature to obtain a solution of a compound having an amide bond, an imide bond, and a carboxyl group (hereinafter, referred to as "compound (A-6)") having a solid content concentration of 40 mass%.

The number average molecular weight of the obtained compound (A-6) was 10500, the degree of dispersion was 3.1, the acid value of the solid component was 24mgKOH/g, and the aromatic ring concentration was 4.7 mmol/g.

(Synthesis example 7) < A-7 solution >

In a reaction vessel equipped with a stirrer, a thermometer and a condenser, 369.85g (0.117mol) of polyesterdiol (. alpha.), 25.58g (0.058mok) of 9, 9-bis [4- (2-hydroxyethoxy) phenyl ] fluorene (manufactured by Osaka ガスケミカル, trade name: BPEF), 91.70g (0.350mol) of デスモジュール -W (manufactured by Suzuki バイエルウレタン Co., Ltd.) as 4, 4' -dicyclohexylmethane diisocyanate, and 730.6g of gamma-butyrolactone (manufactured by Mitsubishi chemical Co., Ltd.) as a solvent were charged, and all the raw materials were dissolved at 150 ℃ to add 0.1 part by mass of 1, 8-diazabicyclo [5.4.0] -7-undecene (DBU) as a catalyst, and reacted for 4 hours to produce a polyisocyanate having a urethane bond.

Then, the temperature of the reaction mixture was lowered to 80 ℃ and デスモジュール -W45.85g (0.175mol), trimellitic anhydride (manufactured by Mitsubishi ガス chemical corporation) 33.60g (0.175mol), and γ -butyrolactone (manufactured by Mitsubishi chemical corporation) 119.18g were added, and the mixture was heated to 150 ℃ to dissolve all the raw materials, followed by reaction for 3 hours.

The temperature of the reaction solution was lowered to 80 ℃ and 16.40g (0.158mol) of neopentyl glycol (manufactured by Kanto chemical Co., Ltd.) as a diol was added thereto, and the temperature was raised to 120 ℃ to dissolve all the raw materials, followed by reaction for 4 hours. Then, the temperature of the reaction solution was lowered to 80 ℃ and 9.67g (0.105mol) of glycerin (manufactured by Kanto chemical Co., Ltd.) and 39.10g of γ -butyrolactone (manufactured by Mitsubishi chemical Co., Ltd.) were added as triols, and the reaction was allowed to proceed by raising the temperature to 110 ℃. The reaction was carried out while confirming the presence of an isocyanate group in the reaction solution by IR measurement, and the reaction was terminated when no isocyanate group in the system was confirmed, and the reaction solution was cooled to room temperature to obtain a solution of a compound having a hydroxyl group, an amide bond, an imide bond, and a hydroxyl group (hereinafter, referred to as "compound (a-7)") having a solid content of 40 mass%. The number average molecular weight of the obtained compound (A-7) was 10000, the degree of dispersion was 4.3, the acid value of the solid matter was 15mgKOH/g, the hydroxyl value was 10mgKOH/g, and the aromatic ring concentration was 3.3 mmol/g.

(Synthesis example 8) < A-8 solution >

Then, the obtained imide prepolymer having a terminal acid anhydride group and a solid content of 30 mass% was heated to 100 ℃ and stirred, and a solution containing a monomer derived from 3-methyl-1, 5-pentanediol: polycarbonate polyol (product name: クラレポリオール C-3090 (manufactured by クラレ Co., Ltd.)) having a structural unit of 1, 6-hexanediol (950.8 parts by mass), 9-bis [4- (2-hydroxyethoxy) phenyl ] fluorene (product name: BPEF (manufactured by Osaka ガスケミカル Co., Ltd.)) 82.7 parts by mass, and γ -butyrolactone 1200.5 parts by mass were stirred. 2.4 parts by mass of 4-Dimethylaminopyridine (DMAP) as a catalyst was added thereto, and the mixture was reacted at 100 ℃ for 8 hours. Then, the mixture was cooled to room temperature to obtain a solution of a compound having an imide bond and a hydroxyl group (hereinafter, referred to as "compound (a-8)") having a solid content concentration of 40 mass%. The number average molecular weight of the compound (A-8) was 15000, the degree of dispersion was 4.0, the acid value of the solid content was 25mgKOH/g, and the aromatic ring concentration was 1.8 mmol/g.

(Synthesis example 9) < A-9 solution >

A reaction vessel equipped with a stirrer, a thermometer, and a condenser was charged with 3-methyl-1, 5-pentanediol: polycarbonate polyol of 1, 6-hexanediol (product name: クラレポリオール C-3090, manufactured by クラレ Co., Ltd.) 567.4g (0.1mol) and 9, 9-bis [4- (2-hydroxyethoxy) phenyl ] fluorene (product name: BPEF, manufactured by Osaka ガスケミカル Co., Ltd.) 34.65g (0.08mol) were added MILLIONATE MT (manufactured by Nippon ポリウレタン industries Co., Ltd.) as 4, 4' -diphenylmethane diisocyanate and 53.65g (0.214mol) as a mass ratio of 2, 4-tolylene diisocyanate to 2, 6-tolylene diisocyanate of 80: コスモネート T-80 (manufactured by Mitsui chemical ポリウレタン Co., Ltd.) of the mixture of 20 (24.89 g (0.143 mol)) and 1021g of γ -butyrolactone were dissolved in the mixture at 150 ℃ to which 0.1 part by mass of 1, 8-diazabicyclo [5.4.0] -7-undecene (DBU) was added as a catalyst, and reacted for 4 hours to produce a polyisocyanate having a urethane bond.

Then, the temperature of the reaction solution was raised up to 180 ℃ and reacted at 180 ℃ for 2 hours. Subsequently, the temperature of the reaction solution was lowered to 120 ℃, 5.61g of 2-butanone oxime (manufactured by Wako pure chemical industries, Ltd.) was added thereto to complete the reaction, and the reaction solution was cooled to room temperature to obtain a solution of a compound having an amide bond, an imide bond, and a carboxyl group (hereinafter, referred to as "compound (A-9)") having a solid content concentration of 40 mass%.

The number average molecular weight of the obtained compound (A-9) was 10500, the degree of dispersion was 3.1, the acid value of the solid component was 24mgKOH/g, and the aromatic ring concentration was 1.8 mmol/g.

(comparative Synthesis example 1) < C A-1 solution >

166.4 parts by mass of 1,2,3, 4-butanetetracarboxylic dianhydride (product name: リカシッド BT-100, manufactured by Nippon Japan chemical Co., Ltd.) as a tetracarboxylic dianhydride and 398.4 parts by mass of gamma-butyrolactone as a solvent were put into a four-neck flask equipped with a stirrer, a cooling tube, a nitrogen introducing tube and a thermometer, and stirred and dissolved at 120 ℃. To this was added 2, 4-tolylene diisocyanate as a diisocyanate compound in a mass ratio of 80: 99.18 parts by mass of コスモネート T-80 (manufactured by Mitsui chemical ポリウレタン Co., Ltd.) of the mixture of 20 was stirred, 0.1 part by mass of 1, 8-diazabicyclo [5.4.0] -7-undecene (DBU) was added thereto as a catalyst, and the mixture was reacted at 120 ℃ for 3 hours under a nitrogen stream. Then, the imide prepolymer having a terminal acid anhydride group was obtained at a solid content concentration of 40 mass% by cooling to room temperature.

Then, the obtained imide prepolymer having an acid anhydride group at the terminal thereof and having a solid content of 40 mass% was heated to 100 ℃ and stirred, and 100.0 parts by mass of a polycarbonate diol compound (trade name: デュラノール T5650E, manufactured by Asahi Kasei ケミカルズ K.K., Mn: 500) as a polyol compound, 460.0 parts by mass of a polyester diol (trade name: OD-X-688DIC, manufactured by Asahi Kasei corporation, having a number average molecular weight of about 2,000) of adipic acid/neopentyl glycol/1, 6-hexanediol and 147.5 parts by mass of γ -butyrolactone were added thereto and stirred. 2.4 parts by mass of 4-Dimethylaminopyridine (DMAP) as a catalyst was added thereto, and the mixture was reacted at 100 ℃ for 8 hours. Then, the mixture was cooled to room temperature to obtain a solution of a compound having an imide bond, a carboxyl group, and a hydroxyl group (hereinafter, referred to as "compound (C a-1)") having a solid content concentration of 40 mass%. The number average molecular weight of the compound (CA-1) was 10500, the degree of dispersion was 4.0, the acid value of the solid component was 44mgKOH/g, and the aromatic ring concentration was 0.7 mmol/g.

(comparative Synthesis example 2) < C A-2 solution >

In a reaction vessel equipped with a stirrer, a thermometer and a condenser, 3-methyl-1, 5-pentanediol: 1, 6-hexanediol polycarbonate polyol (product name: クラレポリオール C-3090, manufactured by クラレ Co., Ltd.) 567.4g (0.179mol), デスモジュール -W (product name: バイエルウレタン Co., Ltd.) as 4, 4' -dicyclohexylmethane diisocyanate (56.07 g (0.214 mol)), 27.77g (0.143mol) of 1, 3-bis (isocyanatomethyl) cyclohexane (product name: タケネート 600, manufactured by Mitsui chemical ポリウレタン Co., Ltd.), and 976.9g of gamma-butyrolactone were added thereto, and all the raw materials were dissolved at 150 ℃ to add 0.1 part by mass of 1, 8-diazabicyclo [5.4.0] -7-undecene (DBU) as a catalyst thereto and reacted for 4 hours to produce a polyisocyanate having a urethane bond.

Next, the temperature of the reaction mixture was lowered to 60 ℃ and 63.71g (0.332mol) of trimellitic anhydride was added to completely dissolve the trimellitic anhydride, and then 23.00g (0.092mol) of MILLIONETET MT, 10.67g (0.061mol) of コスモネート T-80 and 154.2g of gamma-butyrolactone were added thereto, and the temperature was raised to 120 ℃ to dissolve all the starting materials, followed by reaction for 1 hour.

Then, the temperature of the reaction solution was raised up to 180 ℃ and reacted at 180 ℃ for 2 hours. Then, the temperature of the reaction solution was lowered to 120 ℃, 3.13g of 2-butanone oxime (manufactured by Wako pure chemical industries, Ltd.) was added thereto to complete the reaction, and the reaction solution was cooled to room temperature to obtain a solution of a compound having an amide bond, an imide bond, and a carboxyl group (hereinafter, referred to as "compound (CA-2)") having a solid content concentration of 40 mass%.

The number average molecular weight of the obtained compound (CA-2) was 12200, the degree of dispersion was 3.1, the acid value of the solid content was 14mgKOH/g, and the aromatic ring concentration was 0.6 mmol/g.

(comparative Synthesis example 3) < C A-3 solution >

A reaction vessel equipped with a stirrer, a thermometer, and a condenser was charged with a reaction solution of 3: 1 polycarbonate diol (UM-CARB 90(3/1) having a structural unit derived from 1, 4-cyclohexanedimethanol and a structural unit derived from 1, 6-hexanediol, average molecular weight: about 900, manufactured by Utsukaho corporation, 156.98g (0.175mol), デスモジュール -W (product of Suzuki Kaisha バイエルウレタン Co., Ltd.) 91.70g (0.350mol), which is 4, 4' -dicyclohexylmethane diisocyanate, and 165.80g, which is gamma-butyrolactone (product of Mitsubishi chemical Co., Ltd.) as a solvent were dissolved at 150 ℃ and 0.1 part by mass of 1, 8-diazabicyclo [5.4.0] -7-undecene (DBU), which was added as a catalyst, and reacted for 4 hours to produce a polyisocyanate having a urethane bond.

Then, the temperature of the reaction mixture was lowered to 80 ℃ and デスモジュール -W45.85g (0.175mol), trimellitic anhydride (manufactured by Mitsubishi ガス chemical corporation) 33.60g (0.175mol), and γ -butyrolactone (manufactured by Mitsubishi chemical corporation) 162.33g were added, and the mixture was heated to 150 ℃ to dissolve all the raw materials, followed by reaction for 3 hours.

The temperature of the reaction solution was lowered to 80 ℃ and 16.40g (0.158mol) of neopentyl glycol (manufactured by Kanto chemical Co., Ltd.) as a diol was added thereto, and the temperature was raised to 120 ℃ to dissolve all the raw materials, followed by reaction for 4 hours. Then, the temperature of the reaction solution was lowered to 80 ℃ and 9.67g (0.105mol) of glycerin (manufactured by Kanto chemical Co., Ltd.) and 26.07g of γ -butyrolactone (manufactured by Mitsubishi chemical Co., Ltd.) were added as triols, and the reaction was allowed to proceed by raising the temperature to 110 ℃. The reaction was carried out while confirming the presence of an isocyanate group in the reaction solution by IR measurement, and 177.1g of γ -butyrolactone was added to complete the reaction when no isocyanate group was confirmed in the system, to obtain a solution of a compound having a hydroxyl group, an amide bond, an imide bond, and a hydroxyl group (hereinafter, referred to as "compound (CA-3)") having a solid content of 40 mass%. The number average molecular weight of the obtained compound (CA-3) was 8000, the degree of dispersion was 4.4, the acid value of the solid content was 27mgKOH/g, the hydroxyl value was 16mgKOH/g, and the aromatic ring concentration was 0.5 mmol/g.

< preparation of base complex >

(host complex 1)

160.0 parts by mass of compound (A-1), 6.3 parts by mass of silica powder (product name: アエロジル R-974, manufactured by Nippon アエロジル Co., Ltd.), 0.72 part by mass of melamine (product name: S-43/4X 11, manufactured by Nissan chemical Co., Ltd.) as a curing accelerator and 8.4 parts by mass of diethylene glycol diethyl ether were mixed, and the silica powder and the curing accelerator were mixed with compound (A-1) by using a three-roll mill (product name: S-43/4X 11, manufactured by Nissan chemical Co., Ltd.). Then, 2.0 parts by mass of a defoaming agent (manufactured by モメンティブ, パフォーマンス, マテリアルズ, trade name: TSA750S) was added thereto, and the mixture was mixed with a spatula. This complex was designated as host complex C1.

(host complexes 2 to 9 and comparative host complexes 1 to 3)

The composition was compounded in accordance with the compounding composition shown in Table 1 in the same manner as in the case of the base compound 1. Respectively setting the main agent complex ratio to 2-9 and the comparative main agent complex ratio to 1-3.

The numerical values in the table represent "parts by mass".

[ Table 1]

< production of curing agent solution >

(compounding example of curing agent solution 1) < B-1 solution >

16.85 parts by mass of an epoxy resin having a structure represented by the following formula (7) (product of Mitsubishi chemical corporation, grade name: JER604, epoxy equivalent 120g/eqv) and 18.25 parts by mass of diethylene glycol diethyl ether were added to a vessel equipped with a stirrer, a thermometer and a condenser, and stirring was started.

While stirring was continued, the temperature in the vessel was raised to 40 ℃ by using an oil bath. The internal temperature was raised to 40 ℃ and stirring was continued for 30 minutes. Then, it was confirmed that JER604 was completely dissolved, and the solution was cooled to room temperature to obtain a solution containing JER604 at a concentration of 48 mass%. This solution was designated as curing agent solution B-1.

(compounding example 2 of curing agent solution) < B-2 solution >

16.85 parts by mass of an epoxy resin (product of Mitsubishi chemical corporation, grade name: JER630, epoxy equivalent 98g/eqv) containing N, N-diglycidyl-4- (glycidyloxy) aniline as a main component and 18.25 parts by mass of diethylene glycol diethyl ether were added to a vessel equipped with a stirrer, a thermometer and a condenser, and stirring was started.

While stirring was continued, the temperature in the vessel was raised to 40 ℃ by using an oil bath. The internal temperature was raised to 40 ℃ and stirring was continued for 30 minutes. Then, it was confirmed that JER630 was completely dissolved, and the solution was cooled to room temperature to obtain a solution containing JER630 mass% of JER. This solution was designated as curing agent solution B-2.

< mixing of base complex with solution containing curing agent >

(example 1 of curable composition)

88.71 parts by mass of the main agent complex C1 and 3.51 parts by mass of the curing agent solution B-1 were charged into a plastic container. Further, 3.0 parts by mass of diethylene glycol diethyl ether and 1.5 parts by mass of diethylene glycol ethyl ether acetate were added as solvents in order to adjust the viscosity to the curable composition of other formulation examples and comparative formulation examples described later. Mixing was performed by stirring at room temperature for 5 minutes using a spatula, to obtain a curable composition (hereinafter, described as "curable composition F1").

(examples 2 to 10 and comparative examples 1 to 3 of the curable composition)

The curable composition was compounded in accordance with the compounding composition shown in Table 1 by the same method as in example 1. The compounds prepared in examples 2 to 9 were each a main agent compound F2 to F10, and the compounds prepared in comparative examples 1 to 3 of the curable composition were each a comparative main agent compound G1 to G3. Here, the curable compositions F8 and G3 were also blended with a blocked isocyanate "7950" manufactured by Baxenden, which corresponds to (component B). The numerical values in the table represent "parts by mass".

The compounding compositions of curable compositions F1 to F10 and curable compositions G1 to G3 are shown in table 2. The results of summarizing the mass parts of the curable compositions F1 to F10 and the curable compositions G1 to G3 together with the components are shown in table 3. The number of epoxy groups/the number of carboxyl groups in tables 2 and 3 were determined by calculation from the acid value.

[ Table 2]

[ Table 3]

Examples 1 to 10 and comparative examples 1 to 3

Using curable compositions F1 to F10 and curable compositions G1 to G3, flexibility, wire breakage suppression property, warpage property and long-term electrical insulation reliability were evaluated by the methods described below. The results are set forth in Table 4.

< evaluation of flexibility >

A curable composition F1 was applied by screen printing to copper of a flexible copper-clad laminate (manufactured by Sumitomo Metal mining Co., Ltd., grade name: エスパーフレックス, copper thickness: 8 μm, polyimide thickness: 38 μm) so as to have a width of 75mm and a length of 110mm and a thickness of a cured coating film of 15 μm, and the coated film was left to stand at room temperature for 10 minutes and cured by being placed in a hot air circulation dryer at 120 ℃ for 60 minutes. The protective PET film for the back of the test piece produced was peeled off, cut into a strip having a width of 10mm by a cutter, bent by about 180 degrees so that the film surface was outward, and compressed at 0.5. + -. 0.2MPa for 3 seconds by a compressor. The bent portion was observed with a microscope of 30 times in a bent state, and the presence or absence of occurrence of cracks was confirmed. The results are set forth in Table 4.

The same evaluation was performed using curable compositions F2 to F10 and curable compositions G1 to G3. The results are also shown in Table 4.

< evaluation of wire breakage suppression of Wiring Board Wiring (MIT test) >)

On a flexible wiring board obtained by subjecting a substrate having a fine comb pattern shape described in JPCA-ET01 (copper wiring width/width between copper wirings: 15 μm/15 μm) produced by etching a flexible copper-clad laminate (manufactured by sumitomo metal mining corporation, grade name: エスパーフレックス US, copper thickness: 8 μm, polyimide thickness: 38 μm) to tin plating treatment, a curable composition F1 was applied by screen printing so that the thickness of the coating film from the polyimide surface became 10 μm (after drying). The wiring board with the coating film formed thereon was placed in a hot air circulation dryer at 80 ℃ for 30 minutes and then at 120 ℃ for 120 minutes to cure the coating film.

Using this test piece, the test was carried out under the following test conditions in accordance with the method described in JIS C-5016.

(test conditions)

Testing machine: テスター MIT tester BE202 manufactured by INDUSTRIAL CO

Bending speed: 10 times/min

Loading: 200g

Bending angle: plus or minus 90 degree

Radius of the front end of the jig: 0.5mm

Under the above test conditions, the number of bending times was increased 10 times, and the presence or absence of cracks in the wiring was visually observed, and the number of bending times when cracks occurred was recorded. The results are set forth in Table 4.

< evaluation of warpage >

A curable composition F1 was applied to a substrate using a #180 mesh polyester plate by screen printing, and the substrate was placed in a hot air circulation dryer at 80 ℃ for 30 minutes. Then, the substrate was placed in a hot air circulation dryer at 120 ℃ for 60 minutes to cure the applied curable composition F1. As the substrate, a 25 μm-thick polyimide film [ カプトン (registered trademark) 100EN, manufactured by Bao レ & デュポン K.K. ]wasused.

The cured coating film was cut into a diameter of 50mm phi together with the substrate using a circular cutter. The material cut into a circular shape exhibits deformation in which the vicinity of the center is warped into a convex or concave shape. The material having the cured film formed on the substrate cut by the circular cutter was left to stand in a downwardly convex state after 1 hour, that is, in a state of being in contact with the horizontal plane in the vicinity of the center of the material having the cured film formed on the substrate, and the maximum and minimum values of the height of the warpage from the horizontal plane were measured to obtain the average value. The symbol indicates the direction of warpage, and when left standing in a downwardly convex state, the case where the cured film is on the upper side of the copper substrate or polyimide film is "+" and the case where the cured film is on the lower side is "-". If the warpage is less than +3.0mm, the sheet is qualified.

The results are set forth in Table 4.

< evaluation of Long-term Electrical insulation reliability >

On a flexible wiring board obtained by subjecting a substrate having a fine comb pattern shape described in JPCA-ET01 (copper wiring width/width between copper wirings: 15 μm/15 μm) produced by etching a flexible copper-clad laminate (manufactured by sumitomo metal mining corporation, grade name: エスパーフレックス US, copper thickness: 8 μm, polyimide thickness: 38 μm) to tin plating treatment, a curable composition F1 was applied by screen printing so that the thickness from the polyimide surface became 15 μm (after drying). The flexible wiring board was placed in a hot air circulation dryer at 80 ℃ for 30 minutes, and then placed in a hot air circulation dryer at 120 ℃ for 120 minutes, thereby curing the applied curable composition F1.

Using the test piece, a constant temperature and humidity test was carried out at 120 ℃ and 85% RH using MIGARATION TESSTERMODEL MIG-8600 (manufactured by IMV) with a bias voltage of 60V. The resistance values of the fine comb pattern-shaped substrate at the initial stage of the constant temperature/humidity test and after 100 hours, 250 hours, and 400 hours from the start are shown in table 4.

[ Table 4]

From the results in table 4, the curable composition of the present invention is excellent in flexibility, wire breakage suppression property and long-term electrical insulation reliability, and the cured product is useful as an insulating protective film for a flexible wiring board.

Industrial applicability

The curable composition of the present invention can be suitably used for insulation protection of a flexible wiring board.

Claims

1. A curable composition characterized by containing:

component A: a compound having at least 1 structural unit represented by the following formula (A), having at least 1 bond of an imide bond and an amide bond, and having a functional group reactive with a curing agent, wherein the aromatic ring concentration of the compound is 1.0 to 6.0mmol/g,

component B: a curing agent, and

component C: an organic solvent, and a solvent mixture comprising an organic solvent,

the wavy lines indicate the points of attachment at the ends of the structure, to other structures,

wherein the component A contains a compound obtained by reacting a raw material a which is A3-valent and/or 4-valent polycarboxylic acid derivative having an acid anhydride group, a raw material b which is a polyol represented by at least 1 of the following general formula (1) and general formula (2), a raw material c which is a polyisocyanate, and a raw material d which is a compound represented by the following formula (A2) and/or (A3),

in the formula (1), (n +1) R¹Each independently represents an organic residue derived from a C3-36 diol, and n R' s²Each independently represents at least 1 selected from an aromatic organic residue, an organic residue further having a substituent on the aromatic organic residue, and an organic residue derived from a dicarboxylic acid having 3 to 36 carbon atoms, n independently represents an integer of 1 to 60,

in the formula (2), (m +1) R³Each independently represents an organic residue derived from a diol having 3 to 36 carbon atoms, m independently represents an integer of 1 to 60,

in the formula (A2), q independently represents an integer of 1 to 10,

in the formula (A3), p independently represents an integer of 1 to 10.

2. The curable composition according to claim 1, wherein the functional group capable of reacting with a curing agent is at least 1 selected from the group consisting of a carboxyl group, a hydroxyl group, an acid anhydride group, an isocyanate group, an amide group and an amino group.

3. The curable composition according to claim 1 or 2, wherein component A is a compound having a structural unit represented by the formula (A), at least 1 bond selected from an imide bond and an amide bond, and further having a urethane bond.

4. The curable composition according to claim 1 or 2, wherein the acid value of component A is 10 to 50 mgKOH/g.

5. The curable composition according to claim 1 or 2, wherein component B comprises a compound having 2 or more epoxy groups per 1 molecule.

6. The curable composition according to claim 1 or 2, wherein the component C is at least 1 organic solvent selected from the group consisting of ether solvents, ester solvents, ketone solvents, and aromatic hydrocarbon solvents.

7. The curable composition according to claim 1 or 2, further comprising a component D: at least 1 kind of fine particles selected from inorganic fine particles and organic fine particles.

8. The curable composition according to claim 1 or 2, wherein the component B is contained in an amount of 1 to 55 parts by mass based on 100 parts by mass of the total amount of the components A and B.

9. The curable composition according to claim 7, wherein the total amount of the component A, the component B, the component C and the component D is 25 to 75 parts by mass based on 100 parts by mass of the component C.

10. A cured film comprising a cured product of the curable composition according to any one of claims 1 to 9.

11. An overcoat film for a flexible wiring board, which is obtained by applying the curable composition according to any one of claims 1 to 9 to a part or the whole of a surface of a flexible wiring board having wiring formed thereon, and curing the coating film.

12. A flexible wiring board characterized in that a part or all of the surface of a flexible wiring board having wiring formed on a flexible substrate is covered with the overcoat film according to claim 11.

13. The flexible wiring board according to claim 12, wherein the wiring is a tin-plated copper wiring.

14. A method for producing a flexible wiring board covered with an overcoat film, comprising the following steps 1 and 3, and optionally step 2,

step 1:

a step of printing the curable composition according to any one of claims 1 to 9 on at least a part of a wiring pattern portion of a flexible wiring board to form a printed film on the pattern,

and a step 2:

step 3:

15. An electronic component having the cured film of claim 10.