CN109065973B - Intelligent detection and charging maintenance device for storage battery - Google Patents

Intelligent detection and charging maintenance device for storage battery Download PDF

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Publication number
CN109065973B
CN109065973B CN201810663698.3A CN201810663698A CN109065973B CN 109065973 B CN109065973 B CN 109065973B CN 201810663698 A CN201810663698 A CN 201810663698A CN 109065973 B CN109065973 B CN 109065973B
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unit
module
output end
storage battery
charging
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CN109065973A (en
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张金
韩裕生
刘芳
许刚
郑玲玲
岳伟甲
沈洋
王鑫
蒋坤
魏影
丁俊香
赵亮
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PLA Army Academy of Artillery and Air Defense
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PLA Army Academy of Artillery and Air Defense
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/44Methods for charging or discharging
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/486Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Secondary Cells (AREA)

Abstract

The invention relates to an intelligent detection and charging maintenance device for a storage battery, which comprises a charging power supply module, wherein the output end of the charging power supply module is respectively connected with the input ends of a protection module and a multi-output DC/DC conversion module, and the output end of the protection module is connected with the input end of the storage battery; the output end of the storage battery is respectively connected with the input ends of the discharge control module and the state information acquisition module, the output end of the state information acquisition module is connected with the input end of the signal conditioning module, the output end of the signal conditioning module is connected with the input end of the isolation driving module, the output end of the isolation driving module is connected with the input end of the charging control module, and the output end of the charging control module is connected with the input end of the charging power supply; the isolation driving module is in bidirectional communication connection with the processor and the peripheral circuit module, and the output ends of the processor and the peripheral circuit module are connected with the input end of the discharging control module. The device disclosed by the invention is suitable for various batteries, has the functions of charging, detecting and maintaining and managing the storage battery, and prolongs the service life of the storage battery.

Description

Intelligent detection and charging maintenance device for storage battery
Technical Field
The invention relates to the technical field of storage batteries, in particular to an intelligent storage battery detection and charging maintenance device.
Background
The storage battery is a secondary battery, and when the electric quantity stored in the storage battery is consumed, the storage battery needs to be supplemented through charging equipment, so that the storage battery can be repeatedly used. At present, storage battery charging equipment is a special charger distributed by each battery manufacturer aiming at batteries with specific models, so that the storage battery charging equipment is generally designed and developed according to the product characteristics of the storage battery charging equipment, the pertinence is stronger, and one (series) of batteries corresponds to one charging device; and the function is single, most charging devices only have basic functions such as charging, the maintenance equipment only has a capacity detection function, and the repair equipment only has a repair function.
In the actual application process, the storage battery is normally charged and used, and effective detection, maintenance and management are required, otherwise, once a fault occurs, the electric equipment cannot normally work, high maintenance and replacement cost is brought, and even catastrophic explosion accidents are caused by overheating and short circuit. Therefore, it is necessary to provide a comprehensive integrated device which can be applied to various types of batteries and integrates the functions of charging (standard charging, emergency charging), detection (state detection, capacity detection), and maintenance management (repair, storage discharge).
Disclosure of Invention
According to the problems in the prior art, the invention provides the intelligent detection and charging maintenance device for the storage battery, which can be suitable for various batteries, has the functions of charging, detecting and maintaining the storage battery, and prolongs the service life of the storage battery.
The invention adopts the following technical scheme:
the utility model provides a battery intellectual detection system and maintenance device that charges, includes following part:
the charging power supply module is used for providing a plurality of paths of power supplies for the charging control module, the discharging control module, the state information acquisition module, the isolation driving module, the protection module, the signal conditioning module, the processor and peripheral circuit module and the multi-output DC/DC conversion module and providing energy for charging the storage battery;
the charging control module controls the inversion frequency and the duty ratio of the charging power supply after PID adjustment according to the charging voltage and the current value given by the processor and the peripheral circuit module, so as to control the charging speed and the charging efficiency;
the discharge control module is used for providing a discharge loop for storage battery detection, maintenance and pulse charging;
the state information acquisition module acquires state information of voltage, current and temperature of the storage battery in real time so as to judge the state of the storage battery and provide a basis for charge control and hierarchical management;
the isolation driving module isolates the electrical connection between the processor and the peripheral circuit module and the charging control module, and protects the isolation processor and the peripheral circuit module;
the protection module is used for protecting the storage battery and giving an alarm under the abnormal condition of the storage battery;
the signal conditioning module is used for amplifying, filtering, A/D and D/A converting the state information of the storage battery acquired by the state information acquisition module;
the processor and peripheral circuit module is used for storing, processing and transmitting the state information of the storage battery and building and managing the state information;
the multi-output DC/DC conversion module is used for converting alternating current output provided by the charging power supply module into direct current output and is used as direct current input of the charging control module, the discharging control module, the state information acquisition module, the isolation driving module, the protection module, the signal conditioning module, the processor and the peripheral circuit module;
the output end of the charging power supply module is respectively connected with the input ends of the protection module and the multi-output DC/DC conversion module, and the output end of the protection module is connected with the input end of the storage battery; the output end of the storage battery is respectively connected with the input ends of the discharge control module and the state information acquisition module, the output end of the state information acquisition module is connected with the input end of the signal conditioning module, the output end of the signal conditioning module is connected with the input end of the isolation driving module, the output end of the isolation driving module is connected with the input end of the charging control module, and the output end of the charging control module is connected with the input end of the charging power supply module; the isolation driving module is in bidirectional communication connection with the processor and the peripheral circuit module, and the output ends of the processor and the peripheral circuit module are connected with the input end of the discharge control module.
Preferably, the charging power supply module comprises a power supply switching unit, an EMI filtering unit, an AC/DC converting unit, a high frequency inverting unit, a high frequency transformer, and a rectifying/filtering unit; the input end of the power supply switching unit is connected with a direct current or alternating current power supply, the output end of the power supply switching unit is connected with the input end of the EMI filtering unit, the output end of the EMI filtering unit is connected with the input end of the AC/DC conversion unit, the output end of the AC/DC conversion unit is connected with the input end of the high-frequency inversion unit, the output end of the high-frequency inversion unit is connected with the input end of the high-frequency transformer, and the output end of the high-frequency transformer is connected with the input; the output end of the AC/DC conversion unit is connected with the input end of the multi-output DC/DC conversion module, the input end of the high-frequency inversion unit is connected with the output end of the charging control module, and the output end of the rectification/filtering unit is connected with the input end of the protection module.
Further preferably, the charging control module includes a D/a conversion unit, a PID adjustment unit, and a driving control unit; the output end of the D/A conversion unit is connected with the input end of the PID adjusting unit, and the output end of the PID adjusting unit is connected with the input end of the drive control unit; the input end of the D/A conversion unit is connected with the output end of the isolation driving module, and the output end of the driving control unit is connected with the input end of the high-frequency inversion unit.
Further preferably, the protection module comprises a temperature protection unit, an overcurrent protection unit, an overvoltage protection unit, a reverse connection protection unit and a short circuit protection unit; the input ends of the temperature protection unit, the overcurrent protection unit, the overvoltage protection unit, the reverse connection protection unit and the short circuit protection unit are all connected with the output end of the rectification/filtering unit, and the output ends of the temperature protection unit, the overcurrent protection unit, the overvoltage protection unit, the reverse connection protection unit and the short circuit protection unit are all connected with the input end of the storage battery.
Still further preferably, the state information acquisition module comprises a current measurement unit, a voltage measurement unit and a temperature measurement unit; the input ends of the current measuring unit, the voltage measuring unit and the temperature measuring unit are all connected with the output end of the storage battery, and the output ends of the current measuring unit, the voltage measuring unit and the temperature measuring unit are all connected with the input end of the signal conditioning module.
Still further preferably, the signal conditioning module comprises a filtering unit, an amplifying unit and an a/D conversion; the output end of the filtering unit is connected with the input end of the amplifying unit, and the output end of the amplifying unit is connected with the input end of the A/D conversion; the input end of the filtering unit is connected with the output ends of the current measuring unit, the voltage measuring unit and the temperature measuring unit respectively, and the output ends of the filtering unit, the amplifying unit and the A/D conversion are connected with the input end of the isolation driving module.
Still further preferably, the isolation driving module comprises a high-power MOS transistor and an optical coupler array unit; the output end of the optical coupling array unit is connected with the input end of the high-power MOS tube; the output end of the high-power MOS tube is connected with the input end of the D/A conversion unit, and the input end of the optical coupling array unit is respectively connected with the filtering unit, the amplifying unit and the output end of the A/D conversion; and the optical coupling array unit is in bidirectional communication connection with the processor and the peripheral circuit module.
Still further preferably, the processor and peripheral circuit module includes a processor unit, a timing control unit, and a maintenance terminal; the output end of the processor unit is respectively connected with the input ends of the time sequence control unit and the maintenance terminal; the processor unit is in bidirectional communication connection with the optocoupler array unit, and the output end of the time sequence control unit is respectively connected with the optocoupler array unit and the input end of the discharge control module.
Still further preferably, the discharge control module includes an electronic load and a discharge copper resistor, and an output terminal of the electronic load is connected to an input terminal of the discharge copper resistor; and the input end of the electronic load is respectively connected with the storage battery and the output end of the time sequence control unit.
The invention has the advantages and beneficial effects that:
1) the device comprises a charging power supply module, a charging control module, a discharging control module, a state information acquisition module, an isolation driving module, a protection module, a signal conditioning module, a processor, a peripheral circuit module and a multi-output DC/DC conversion module; the device selects a normal or emergency charging mode according to the battery state by the processor unit and outputs a charging instruction, the high-frequency inversion unit is driven by the charging control module, and the inversion frequency and the duty ratio are changed in real time so as to realize charging in different modes, so that the device can adapt to various batteries; meanwhile, the current acquisition unit, the voltage acquisition unit and the temperature acquisition unit respectively acquire current information, voltage information and temperature information of the storage battery, so that the state detection of the storage battery is realized; the storage battery is detected to provide a storage and discharge function, so that the storage battery can be discharged to a proper voltage when not used for a long time, and is stored in an optimal storage state, and the service life of the storage battery is prolonged; meanwhile, a database is established by using the times and performance parameters of the storage battery and is stored in the maintenance terminal, and batteries with different grades can be selected according to different application occasions through the state information of each group of batteries in the database. Therefore, the device can adapt to various batteries, has the functions of charging, detecting and maintaining the storage battery, and prolongs the service life of the storage battery.
Drawings
FIG. 1 is a schematic diagram of the framework of the integrated device of the present invention.
Fig. 2 is a schematic diagram of the composition of the integrated device of the present invention.
Fig. 3 is a flowchart of battery actual capacity detection.
Reference numerals: 1-a charging power supply module, 2-a charging control module, 3-a discharging control module, 4-a state information acquisition module, 5-an isolation driving module, 6-a protection module, 7-a signal conditioning module, 8-a processor and peripheral circuit module, 9-a multi-output DC/DC conversion module, 11-a power supply switching unit, 12-an EMI filtering unit, 13-an AC/DC conversion unit, 14-a high-frequency inversion unit, 15-a high-frequency transformer, 16-a rectification/filtering unit, 21-a D/A conversion unit, 22-a PID adjustment unit, 23-a driving control unit, 31-an electronic load, 32-a discharging copper resistor, 41-a current measuring unit, 42-a voltage measuring unit and 43-a temperature measuring unit, 51-high-power MOS tube, 52-optical coupling array unit, 61-temperature protection unit, 62-overcurrent protection unit, 63-overvoltage protection unit, 64-reverse connection protection unit, 65-short circuit protection unit, 71-filtering unit, 72-amplifying unit, 73-A/D conversion, 81-processor unit, 82-time sequence control unit and 83-maintenance terminal.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, an intelligent detection and charging maintenance device for a storage battery includes the following parts:
the charging power supply module 1 is used for providing a plurality of paths of power supplies for the charging control module 2, the discharging control module 3, the state information acquisition module 4, the isolation driving module 5, the protection module 6, the signal conditioning module 7, the processor and peripheral circuit module 8 and the multi-output DC/DC conversion module 9 and providing energy for charging a storage battery;
the charging control module 2 controls the inversion frequency and the duty ratio of the charging power supply after PID adjustment according to the charging voltage and the current value given by the processor and the peripheral circuit module 8, and further controls the charging speed and the charging efficiency;
the discharge control module 3 provides a discharge loop for storage battery detection, maintenance and pulse charging;
the state information acquisition module 4 is used for acquiring the state information of the voltage, the current and the temperature of the storage battery in real time so as to judge the state of the storage battery and provide a basis for charge control and hierarchical management;
the isolation driving module 5 isolates the electrical connection between the processor and peripheral circuit module 8 and the charging control module 2, and protects the isolation processor and peripheral circuit module 8;
the protection module 6 is used for protecting the storage battery and giving an alarm under the abnormal condition of the storage battery;
the signal conditioning module 7 is used for amplifying, filtering, A/D and D/A converting the state information of the storage battery, which is acquired by the state information acquisition module 4;
the processor and peripheral circuit module 8 is used for storing, processing and transmitting the state information of the storage battery and building and managing the state information;
the multi-output DC/DC conversion module 9 is used for converting alternating current output provided by the charging power supply module 1 into direct current output and is used as direct current input of the charging control module 2, the discharging control module 3, the state information acquisition module 4, the isolation driving module 5, the protection module 6, the signal conditioning module 7, the processor and the peripheral circuit module 8;
it should be noted that, in consideration of complexity of labeling, connection relationships between the multi-output DC/DC conversion module 9 and the charging control module 2, the discharging control module 3, the state information collection module 4, the isolation driving module 5, the protection module 6, the signal conditioning module 7, the processor and the peripheral circuit module 8 are not labeled in fig. 1 and 2.
The output end of the charging power supply module 1 is respectively connected with the input ends of the protection module 6 and the multi-output DC/DC conversion module 9, and the output end of the protection module 6 is connected with the input end of the storage battery; the output end of the storage battery is respectively connected with the input ends of the discharge control module 3 and the state information acquisition module 4, the output end of the state information acquisition module 4 is connected with the input end of the signal conditioning module 7, the output end of the signal conditioning module 7 is connected with the input end of the isolation driving module 5, the output end of the isolation driving module 5 is connected with the input end of the charging control module 2, and the output end of the charging control module 2 is connected with the input end of the charging power supply module 1; the isolation driving module 5 is in bidirectional communication connection with the processor and peripheral circuit module 8, and the output end of the processor and peripheral circuit module 8 is connected with the input end of the discharge control module 3.
The charging power supply module 1 comprises a power supply switching unit 11, an EMI filtering unit 12, an AC/DC conversion unit 13, a high-frequency inversion unit 14, a high-frequency transformer 15 and a rectification/filtering unit 16; the input end of the power supply switching unit 11 is connected with a direct current or alternating current power supply, the output end of the power supply switching unit 11 is connected with the input end of the EMI filtering unit 12, the output end of the EMI filtering unit 12 is connected with the input end of the AC/DC conversion unit 13, the output end of the AC/DC conversion unit 13 is connected with the input end of the high-frequency inversion unit 14, the output end of the high-frequency inversion unit 14 is connected with the input end of the high-frequency transformer 15, and the output end of the high-frequency transformer 15 is connected with the input end; the output end of the AC/DC conversion unit 13 is connected with the input end of the multi-output DC/DC conversion module 9, the input end of the high-frequency inversion unit 14 is connected with the output end of the charging control module 2, and the output end of the rectification/filtering unit 16 is connected with the input end of the protection module 6.
The charging control module 2 comprises a D/A conversion unit 21, a PID adjusting unit 22 and a drive control unit 23; the output end of the D/A conversion unit 21 is connected with the input end of a PID adjusting unit 22, and the output end of the PID adjusting unit 22 is connected with the input end of a drive control unit 23; the input end of the D/a conversion unit 21 is connected to the output end of the isolation driving module 5, and the output end of the driving control unit 23 is connected to the input end of the high-frequency inversion unit 14.
The protection module 6 comprises a temperature protection unit 61, an overcurrent protection unit 62, an overvoltage protection unit 63, a reverse connection protection unit 64 and a short-circuit protection unit 65; the input ends of the temperature protection unit 61, the overcurrent protection unit 62, the overvoltage protection unit 63, the reverse connection protection unit 64 and the short-circuit protection unit 65 are all connected with the output end of the rectification/filtering unit 16, and the output ends of the temperature protection unit 61, the overcurrent protection unit 62, the overvoltage protection unit 63, the reverse connection protection unit 64 and the short-circuit protection unit 65 are all connected with the input end of the storage battery.
The state information acquisition module 4 comprises a current measurement unit 41, a voltage measurement unit 42 and a temperature measurement unit 43; the input ends of the current measuring unit 41, the voltage measuring unit 42 and the temperature measuring unit 43 are all connected with the output end of the storage battery, and the output ends of the current measuring unit 41, the voltage measuring unit 42 and the temperature measuring unit 43 are all connected with the input end of the signal conditioning module 7.
The signal conditioning module 7 comprises a filtering unit 71, an amplifying unit 72 and an A/D conversion 73; the output end of the filtering unit 71 is connected with the input end of the amplifying unit 72, and the output end of the amplifying unit 72 is connected with the input end of the A/D conversion 73; the input end of the filtering unit 71 is connected to the output ends of the current measuring unit 41, the voltage measuring unit 42 and the temperature measuring unit 43, and the output ends of the filtering unit 71, the amplifying unit 72 and the a/D conversion 73 are connected to the input end of the isolation driving module 5.
The isolation driving module 5 comprises a high-power MOS tube 51 and an optical coupling array unit 52; the output end of the optical coupling array unit 52 is connected with the input end of a high-power MOS tube 51; the output end of the high-power MOS tube 51 is connected with the input end of the D/A conversion unit 21, and the input end of the optical coupling array unit 52 is respectively connected with the output ends of the filtering unit 71, the amplifying unit 72 and the A/D conversion unit 73; the optical coupling array unit 52 is connected with the processor and peripheral circuit module 8 in a bidirectional communication manner.
The processor and peripheral circuit module 8 comprises a processor unit 81, a timing control unit 82 and a maintenance terminal 83; the output end of the processor unit 81 is respectively connected with the input ends of the timing control unit 82 and the maintenance terminal 83; the processor unit 81 is in bidirectional communication connection with the optical coupler array unit 52, and the output end of the timing control unit 82 is respectively connected with the optical coupler array unit 52 and the input end of the discharging control module 3.
The discharge control module 3 comprises an electronic load 31 and a discharge copper resistor 32, wherein the output end of the electronic load 31 is connected with the input end of the discharge copper resistor 32; the input end of the electronic load 31 is connected with the output end of the storage battery and the time sequence control unit 82 respectively.
The working process of the device for charging, detecting and maintaining and managing the storage battery is described in detail below with reference to the accompanying drawings.
1. And (4) charging function: the device adopts an intelligent multi-mode storage battery charging control method based on capacity to charge the battery. According to the type and the model of the storage battery, the device can adopt an intelligent multi-mode charging control method in different charging stages of the battery, so that the actual charging process is always close to or equal to the optimal charging curve of the storage battery. The processor unit 81 selects a normal or emergency charging mode according to the battery state and outputs a charging instruction, the charging instruction is output to the high-power MOS tube 51 through the optical coupling array unit 52 of the isolation driving module 5 to enable the high-power MOS tube 51 to obtain a gate source voltage for conducting, the processed signal is used as the input of the D/A conversion unit 21 of the charging control module 2, the analog signals of the voltage and the current obtained after conversion are adjusted through the PID adjusting unit 22, the high-frequency inversion unit 14 of the charging power supply module 1 is driven through the driving control unit 23, and charging in different modes is realized by changing the inversion frequency and the duty ratio in real time; the power supply switching unit 11 selects alternating current or direct current input, the EMI filtering unit is used for improving the performance of an input power supply, if the input power supply is alternating current input, the alternating current input is converted into direct current through the AC/DC conversion unit 13 to be used as the input of the high-frequency inversion unit 14, and if the input power supply is direct current input, the direct current input is subjected to voltage stabilization and then is directly input into the high-frequency inversion unit 14; the high-frequency alternating current with controllable frequency is obtained into high-voltage high-frequency alternating current through the high-frequency transformer 15, the high-voltage high-frequency alternating current is input into the protection module 6 of the storage battery through the rectifying/filtering unit 16, and the charging current is provided for the storage battery through the temperature protection unit 61, the overcurrent protection unit 62, the overvoltage protection unit 63, the reverse connection protection unit 64 and the short-circuit protection unit 65.
Meanwhile, the device needs to detect the unknown battery state in real time, and a special discharge control module 3 is needed for the detection. Under the unified time sequence action of the time sequence control unit 82, the electronic load 31 based on the charge pump is designed, the discharge current is selected according to the rated capacities of different types of batteries, and the operations of large-current discharge, storage discharge and the like are carried out on the storage battery through the discharge copper resistor 32, so that support is provided for capacity detection and battery maintenance of the storage battery.
2. And (3) detection function: the detection function of the storage battery is mainly used for detecting the state and the capacity of the storage battery.
The state detection of the storage battery mainly realizes the collection of state information of the storage battery in the charging and discharging processes of the storage battery, including the voltage, the current and the temperature information of the storage battery. The current acquisition unit 41, the voltage acquisition unit 42 and the temperature acquisition unit 43 respectively acquire current information, voltage information and temperature information of the storage battery, and the acquired current information, voltage information and temperature information enter the optical coupling array unit 52 in the isolation driving module 5 after being filtered by the filtering unit 71, amplified by the amplifying unit 72 and subjected to a/D conversion by the a/D conversion unit, so that electrical isolation is realized, and then the current information, voltage information and temperature information are sent to the processor unit 81 for processing and are provided for the maintenance terminal 83 for use.
The capacity detection of the storage battery can detect the actual capacity of the storage battery, predict the cycle service life and the residual capacity of the storage battery, judge the state of the storage battery and provide a basis for the replacement of the storage battery. During the detection of the battery capacity, the detection is completed in three stages, namely: discharging the storage battery by using the discharge control module 3; and a second stage: the storage battery is recharged by the charging power supply module 1 until the storage battery is fully charged; and a third stage: the capacity of the storage battery can be obtained by multiplying the current by the time, and a flow chart for detecting the actual capacity of the storage battery is shown in fig. 3.
When the battery capacity is detected, after a system is initialized, whether the voltage of the battery is smaller than a rated value (rated capacity of the battery) is detected, if so, the accumulated current is multiplied by a time value, and the obtained value is the actual capacity of the battery. If the battery voltage value is detected to be larger than the rated value, the battery is discharged for a period of time t, then the current magnitude is detected, and then whether the battery voltage magnitude is smaller than the rated value is detected again, and the process is repeated until the battery voltage is detected to be smaller than the rated value. The temperature information of the battery is transmitted to the processor unit 81 to judge whether the temperature is over-temperature, if the temperature is over-temperature, the maintenance terminal 83 alarms, and the charging or discharging process is automatically stopped.
3. And (4) maintenance management functions: the storage battery is detected to provide a storage and discharge function, so that the storage battery can be discharged to a proper voltage when not used for a long time, and is stored in an optimal storage state, and the service life of the storage battery is prolonged; meanwhile, a database is established by using the times and performance parameters of the storage battery, and is stored in the maintenance terminal 83, and batteries with different grades can be selected according to different application occasions through the state information of each group of batteries in the database.
In summary, the present invention provides an intelligent detection and charging maintenance device for a storage battery, which is suitable for various batteries, and has the functions of charging, detecting, maintaining and managing the storage battery, so as to prolong the service life of the storage battery.

Claims (9)

1. The utility model provides a battery intellectual detection system and maintenance device that charges which characterized in that includes following part:
the charging power supply module (1) is used for providing a multi-path power supply for the charging control module (2), the discharging control module (3), the state information acquisition module (4), the isolation driving module (5), the protection module (6), the signal conditioning module (7), the processor and peripheral circuit module (8) and the multi-output DC/DC conversion module (9) and providing energy for charging the storage battery;
the charging control module (2) controls the inversion frequency and the duty ratio of the charging power supply after PID adjustment according to the charging voltage and the current value given by the processor and the peripheral circuit module (8), and further controls the charging speed and the charging efficiency;
the discharge control module (3) is used for providing a discharge loop for storage battery detection, maintenance and pulse charging;
the state information acquisition module (4) is used for acquiring the state information of the voltage, the current and the temperature of the storage battery in real time so as to judge the state of the storage battery and provide a basis for charge control and hierarchical management;
the isolation driving module (5), the isolation processor and peripheral circuit module (8) and the charging control module (2) are electrically connected to protect the isolation processor and the peripheral circuit module (8);
the protection module (6) is used for protecting the storage battery and giving an alarm under the abnormal condition of the storage battery;
the signal conditioning module (7) is used for amplifying, filtering, A/D and D/A converting the state information of the storage battery acquired by the state information acquisition module (4);
the processor and peripheral circuit module (8) is used for storing, processing and transmitting the state information of the storage battery and building and managing the state information;
the multi-output DC/DC conversion module (9) is used for converting alternating current output provided by the charging power supply module (1) into direct current output and is used as direct current input of the charging control module (2), the discharging control module (3), the state information acquisition module (4), the isolation driving module (5), the protection module (6), the signal conditioning module (7), the processor and the peripheral circuit module (8);
the output end of the charging power supply module (1) is respectively connected with the input ends of the protection module (6) and the multi-output DC/DC conversion module (9), and the output end of the protection module (6) is connected with the input end of the storage battery; the output end of the storage battery is respectively connected with the input ends of the discharge control module (3) and the state information acquisition module (4), the output end of the state information acquisition module (4) is connected with the input end of the signal conditioning module (7), the output end of the signal conditioning module (7) is connected with the input end of the isolation driving module (5), the output end of the isolation driving module (5) is connected with the input end of the charging control module (2), and the output end of the charging control module (2) is connected with the input end of the charging power supply module (1); the isolation driving module (5) is in bidirectional communication connection with the processor and peripheral circuit module (8), and the output end of the processor and peripheral circuit module (8) is connected with the input end of the discharge control module (3).
2. The intelligent detection and charging maintenance device for the storage battery according to claim 1, wherein: the charging power supply module (1) comprises a power supply switching unit (11), an EMI filtering unit (12), an AC/DC conversion unit (13), a high-frequency inversion unit (14), a high-frequency transformer (15) and a rectification/filtering unit (16); the input end of the power supply switching unit (11) is connected with a direct current or alternating current power supply, the output end of the power supply switching unit (11) is connected with the input end of the EMI filtering unit (12), the output end of the EMI filtering unit (12) is connected with the input end of the AC/DC conversion unit (13), the output end of the AC/DC conversion unit (13) is connected with the input end of the high-frequency inversion unit (14), the output end of the high-frequency inversion unit (14) is connected with the input end of the high-frequency transformer (15), and the output end of the high-frequency transformer (15) is connected with the input end of the rectification/filtering unit (; the output end of the AC/DC conversion unit (13) is connected with the input end of the multi-output DC/DC conversion module (9), the input end of the high-frequency inversion unit (14) is connected with the output end of the charging control module (2), and the output end of the rectification/filtering unit (16) is connected with the input end of the protection module (6).
3. The intelligent detection and charging maintenance device for the storage battery according to claim 2, wherein: the charging control module (2) comprises a D/A conversion unit (21), a PID adjusting unit (22) and a driving control unit (23); the output end of the D/A conversion unit (21) is connected with the input end of a PID adjusting unit (22), and the output end of the PID adjusting unit (22) is connected with the input end of a drive control unit (23); the input end of the D/A conversion unit (21) is connected with the output end of the isolation driving module (5), and the output end of the driving control unit (23) is connected with the input end of the high-frequency inversion unit (14).
4. The intelligent detection and charging maintenance device for the storage battery according to claim 3, wherein: the protection module (6) comprises a temperature protection unit (61), an overcurrent protection unit (62), an overvoltage protection unit (63), a reverse connection protection unit (64) and a short-circuit protection unit (65); the input ends of the temperature protection unit (61), the overcurrent protection unit (62), the overvoltage protection unit (63), the reverse connection protection unit (64) and the short-circuit protection unit (65) are all connected with the output end of the rectification/filtering unit (16), and the output ends of the temperature protection unit (61), the overcurrent protection unit (62), the overvoltage protection unit (63), the reverse connection protection unit (64) and the short-circuit protection unit (65) are all connected with the input end of the storage battery.
5. The intelligent detection and charging maintenance device for the storage battery according to claim 4, wherein: the state information acquisition module (4) comprises a current measurement unit (41), a voltage measurement unit (42) and a temperature measurement unit (43); the input ends of the current measuring unit (41), the voltage measuring unit (42) and the temperature measuring unit (43) are connected with the output end of the storage battery, and the output ends of the current measuring unit (41), the voltage measuring unit (42) and the temperature measuring unit (43) are connected with the input end of the signal conditioning module (7).
6. The intelligent detection and charging maintenance device for the storage battery according to claim 5, wherein: the signal conditioning module (7) comprises a filtering unit (71), an amplifying unit (72) and an A/D conversion unit (73); the output end of the filtering unit (71) is connected with the input end of the amplifying unit (72), and the output end of the amplifying unit (72) is connected with the input end of the A/D conversion unit (73); the input end of the filtering unit (71) is connected with the output ends of the current measuring unit (41), the voltage measuring unit (42) and the temperature measuring unit (43), and the output ends of the filtering unit (71), the amplifying unit (72) and the A/D conversion (73) are connected with the input end of the isolation driving module (5).
7. The intelligent detection and charging maintenance device for the storage battery according to claim 6, wherein: the isolation driving module (5) comprises a high-power MOS (metal oxide semiconductor) tube (51) and an optical coupling array unit (52); the output end of the optical coupling array unit (52) is connected with the input end of a high-power MOS (metal oxide semiconductor) tube (51); the output end of the high-power MOS tube (51) is connected with the input end of the D/A conversion unit (21), and the input end of the optical coupling array unit (52) is respectively connected with the output ends of the filtering unit (71), the amplifying unit (72) and the A/D conversion unit (73); the optical coupling array unit (52) is in bidirectional communication connection with the processor and peripheral circuit module (8).
8. The intelligent detection and charging maintenance device for the storage battery according to claim 7, wherein: the processor and peripheral circuit module (8) comprises a processor unit (81), a time sequence control unit (82) and a maintenance terminal (83); the output end of the processor unit (81) is respectively connected with the input ends of the timing sequence control unit (82) and the maintenance terminal (83); the processor unit (81) is in bidirectional communication connection with the optical coupling array unit (52), and the output end of the time sequence control unit (82) is respectively connected with the optical coupling array unit (52) and the input end of the discharge control module (3).
9. The intelligent detection and charging maintenance device for the storage battery according to claim 8, wherein: the discharge control module (3) comprises an electronic load (31) and a discharge copper resistor (32), wherein the output end of the electronic load (31) is connected with the input end of the discharge copper resistor (32); the input end of the electronic load (31) is respectively connected with the output end of the storage battery and the output end of the time sequence control unit (82).
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