CN109065470B - Photovoltaic panel grinds separator - Google Patents

Photovoltaic panel grinds separator Download PDF

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Publication number
CN109065470B
CN109065470B CN201810632705.3A CN201810632705A CN109065470B CN 109065470 B CN109065470 B CN 109065470B CN 201810632705 A CN201810632705 A CN 201810632705A CN 109065470 B CN109065470 B CN 109065470B
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China
Prior art keywords
separating
guide
mounting plates
plates
sliding
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CN201810632705.3A
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Chinese (zh)
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CN109065470A (en
Inventor
谢嫣琪
庄虎梁
许忠兴
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Changzhou Ruisai Environmental Protection Technology Co ltd
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Changzhou Ruisai Environmental Protection Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67092Apparatus for mechanical treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Electromagnetism (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention belongs to the field of photovoltaic plate recovery, and particularly relates to a photovoltaic plate grinding and separating device for separating various substances on the surface of a photovoltaic plate. The utility model provides a photovoltaic board grinds separator, it includes the frame, and the upper end of frame is equipped with a set of parallel chain drive mechanism, is equipped with the driving motor who drives chain drive mechanism operation in the frame, its characterized in that: the frame top be equipped with the stand, be equipped with the mounting panel on the stand, the mounting panel on be equipped with in proper order from the right to the left and be used for separating the first separating mechanism of backplate and EVA backplate, be used for separating the second separating mechanism of silicon crystal plate and be used for separating the third separating mechanism of EVA panel. The invention designs the photovoltaic plate grinding and separating device, which can sequentially and physically separate various materials on the photovoltaic plate, is convenient for subsequent classified recovery, reduces the recovery difficulty, and simultaneously overcomes the problem of secondary pollution in chemical recovery in the prior art.

Description

Photovoltaic panel grinds separator
Technical Field
The invention belongs to the field of photovoltaic plate recovery, and particularly relates to a photovoltaic plate grinding and separating device for separating various substances on the surface of a photovoltaic plate.
Background
Under the background of frequent and urgent non-renewable energy sources such as coal, petroleum and the like, photovoltaic power generation is rapidly developed as an emerging energy source. The global solar cell industry is statistically 17 times longer in 10 years 1994-2004, and the new installed amount of global photovoltaic in 2010 reaches 17GW, which is 132% longer than 7.3GW in 2009. The problems of product upgrading and expiration of the service life of the product are necessarily faced while the photovoltaic module is applied on a large scale. In a general environment, the design service life of the photovoltaic module is about 25 years, and the actual service life of the photovoltaic module is greatly shorter than the design service life of the photovoltaic module due to the upgrading and updating of the product, and a large number of photovoltaic modules are eliminated due to performance failure or product upgrading and updating. In obsolete photovoltaic modules, large amounts of materials, such as glass and silicon, are contained for recycling by decomposition.
The photovoltaic cell includes a back sheet, a silicon cell sheet, a glass panel, and an EVA (ethylene-vinyl acetate) film. In the packaging process of the photovoltaic module, an EVA film is respectively laid between a silicon cell and a backboard and between the silicon cell and a glass panel, and through hot pressing under certain conditions, the EVA film is subjected to fusion bonding and glue-bonding solidification, and the solidified EVA film can package the silicon cell, is integrated with the backboard and the glass panel, and finally the photovoltaic cell is obtained by utilizing a vacuum lamination technology. Because the cured EVA film firmly adheres the back plate, the silicon cell and the glass panel into a whole, the problem of decomposing and recycling the photovoltaic module is mainly how to separate the back plate, the silicon cell and the glass panel which are adhered by the EVA film.
Aiming at the recycling problem of the photovoltaic module, the existing method generally decomposes and recycles the photovoltaic module through heat treatment and chemical treatment. Removing the frame and the junction box of the failed photovoltaic module in a manual mode to obtain a photovoltaic cell; then decomposing the EVA film and the backboard in the photovoltaic cell by high-temperature gasification through a heat treatment method; then, sorting the welding strips, the converging strips and the silicon battery pieces again by a manual mode; and finally, treating the separated silicon cell slice by using a chemical reagent to obtain silicon. The method can obtain the silicon with higher purity, but needs to be subjected to heat treatment in the treatment process, so that the energy consumption is higher, and meanwhile, the problems of easy secondary pollution to the environment and the like in the chemical treatment process exist.
Disclosure of Invention
Aiming at the defects of the prior art, the invention designs the photovoltaic plate grinding and separating device which can sequentially and physically separate various materials on the photovoltaic plate, is convenient for subsequent classified recovery, reduces the recovery difficulty and simultaneously solves the problem of secondary pollution existing in chemical recovery in the prior art.
The technical scheme of the invention is as follows:
the utility model provides a photovoltaic board grinds separator, it includes the frame, and the upper end of frame is equipped with a set of parallel chain drive mechanism, is equipped with the driving motor who drives chain drive mechanism operation in the frame, its characterized in that: the frame top be equipped with the stand, be equipped with the mounting panel on the stand, the mounting panel on be equipped with in proper order from the right to the left and be used for separating the first separating mechanism of backplate and EVA backplate, be used for separating the second separating mechanism of silicon crystal plate and be used for separating the third separating mechanism of EVA panel.
The connecting rod is used for supporting the photovoltaic panel, and the sucker used for adsorbing the surface glass of the photovoltaic panel is arranged on the connecting rod.
The first separating mechanism comprises a group of first guide plates connected with the lower surface of the upper mounting plate, sliding guide assemblies are arranged on the first guide plates, first mounting plates are arranged between the sliding guide assemblies, vertical mounting plates are symmetrically arranged on the lower surface of each first mounting plate, first separating rollers are arranged between the vertical mounting plates, a first driving motor for driving the first separating rollers is arranged on the lower surface of each first mounting plate, and first cutting edges are arranged on the surfaces of the first separating rollers.
The second separating mechanism comprises a group of second guide plates connected with the lower surface of the upper mounting plate, sliding guide assemblies are arranged on the second guide plates, second mounting plates are arranged between the sliding guide assemblies, second vertical mounting plates are symmetrically arranged on the lower surfaces of the second mounting plates, second separating rollers are arranged between the second vertical mounting plates, grinding layers are arranged on the surfaces of the second separating rollers, and a second driving motor for driving the second separating rollers is arranged on the lower surfaces of the second mounting plates.
The third separating mechanism comprises a group of third guide plates connected with the lower surface of the upper mounting plate, sliding guide assemblies are arranged on the third guide plates, third mounting plates are arranged between the sliding guide assemblies, third vertical mounting plates are arranged on the lower surfaces of the third mounting plates, third separating rollers are arranged between the third vertical mounting plates, third cutting edges are arranged on the surfaces of the third separating rollers, third driving motors are arranged on the lower surfaces of the third mounting plates, and the third driving motors are connected with the third separating rollers.
The sliding guide assembly comprises a sliding block matched with the sliding groove on the first guide plate, the second guide plate or the third guide plate, and an adjusting mechanism connected with the sliding block is arranged on the upper mounting plate and used for adjusting the position of the sliding block in the sliding groove.
The adjusting mechanism comprises a driving motor arranged on the upper mounting plate, the output end of the driving motor is connected with a driving screw rod, and the driving screw rod is connected with the sliding block.
The wall surface of the sliding chute is provided with a guide groove, and the sliding block is provided with a guide block matched with the guide groove.
The invention has the following beneficial effects: because all layers on the back surface of the photovoltaic panel are sequentially arranged, the invention sequentially carries out physical separation on all layers on the photovoltaic panel through the first separation mechanism, the second separation mechanism and the third separation mechanism, and then separates various substances according to different sizes and volumes, thereby facilitating subsequent recovery processing.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a chain drive mechanism;
FIG. 3 is a first schematic view of a first separation mechanism;
FIG. 4 is a second schematic view of the first separation mechanism;
FIG. 5 is a schematic view of a second separation mechanism;
FIG. 6 is a schematic structural view of a third separation mechanism;
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1-6, the photovoltaic panel grinding and separating device comprises a frame 1, wherein a group of parallel chain transmission mechanisms 2 are arranged at the upper end of the frame 1, a driving motor 3 for driving the chain transmission mechanisms to operate is arranged on the frame 1, and drives the chain transmission mechanisms to operate, so that the conveying of the photovoltaic panel is realized, and the photovoltaic panel grinding and separating device is characterized in that: the upper part of the frame 1 is provided with a stand column 10, the stand column 10 is provided with an upper mounting plate 11, and the upper mounting plate 11 is sequentially provided with a first separating mechanism 12 for separating a backboard from an EVA backboard, a second separating mechanism 13 for separating a silicon crystal board and a third separating mechanism 14 for separating an EVA panel from right to left.
Because the structural layers on the back of the photovoltaic panel are sequentially arranged, according to the structural characteristics, different materials are sequentially separated by arranging a plurality of different separating mechanisms, the purpose of separation and collection is achieved, the recycling of the materials on the photovoltaic panel is realized, the energy is saved, and meanwhile, the materials on the photovoltaic panel are recycled by adopting a physical method, the problem of high cost in the chemical recycling process in the prior art is solved, and the problem of secondary pollution possibly existing in the chemical recycling process is also solved.
The chain drive mechanism 2 between be equipped with and be used for carrying out the connecting rod 20 of setting off to the photovoltaic board, be equipped with on the connecting rod 20 and be used for adsorbing photovoltaic board surface glass's sucking disc 21, the connecting rod of setting up is used for carrying out the bearing to the photovoltaic board, avoid the problem of bending deformation to appear in the photovoltaic board middle part, guarantee the stability of the interval between separating mechanism and the photovoltaic board, be favorable to going on steadily of separation process, further, the sucking disc that sets up adsorbs the glass panel of photovoltaic board, guarantee the reliability of fixing between photovoltaic board and the chain drive mechanism, avoid the photovoltaic board to appear gliding condition in the separation process.
The first separating mechanism 12 comprises a group of first guide plates 120 connected with the lower surface of the upper mounting plate 11, a sliding guide assembly 15 is arranged on the first guide plates 120, a first mounting plate 121 is arranged between the sliding guide assemblies 15, vertical mounting plates 122 are symmetrically arranged on the lower surface of the first mounting plate 121, a first separating roller 123 is arranged between the vertical mounting plates 122, a first driving motor 124 for driving the first separating roller is arranged on the lower surface of the first mounting plate 121, a first cutting edge 1230 is arranged on the surface of the first separating roller, the preferred first cutting edge can be a horizontal cutting edge axially arranged on the surface of the first separating roller or a spiral edge spirally arranged on the surface of the first separating roller, two spiral edges are arranged on the surface of the first separating roller, the cutting edge arranged on the surface of the first separating roller cuts and separates the back plate and EVA through the rotation of the first separating roller, the back plate and EVA are separated, and the back plate and EVA are separated by 2cm 2
The second separation mechanism 13 comprises a group of second guide plates 130 connected with the lower surface of the upper mounting plate 11, sliding guide assemblies 15 are arranged on the second guide plates 130, second mounting plates 131 are arranged between the sliding guide assemblies, second vertical mounting plates 132 are symmetrically arranged on the lower surfaces of the second mounting plates 131, second separation rollers 134 are arranged between the second vertical mounting plates 132, grinding layers are arranged on the surfaces of the second separation rollers 134, a second driving motor 135 for driving the second separation rollers is arranged on the lower surfaces of the second mounting plates, the second driving motor drives the second separation rollers to rotate, silicon crystal plates on the photovoltaic plates are ground in the rotation process of the second separation rollers, and the silicon crystal plates are ground into particles with the particle sizes of 50-150 meshes.
The third separating mechanism 14 comprises a group of third guide plates 140 connected with the lower surface of the upper mounting plate, sliding guide assemblies 15 are arranged on the third guide plates 140, third mounting plates 141 are arranged between the sliding guide assemblies, third vertical mounting plates 142 are arranged on the lower surfaces of the third mounting plates 141, third separating rollers 143 are arranged between the third vertical mounting plates 142, third cutting edges 144 are arranged on the surfaces of the third separating rollers 143, third driving motors 145 are arranged on the lower surfaces of the third mounting plates and are connected with the third separating rollers, the third cutting edges 144 comprise two groups of cutting assemblies, each cutting assembly occupies half of the arc surface of the third separating roller, each cutting assembly consists of a plurality of cutting blades which are arranged along the axial direction, the heights of the cutting blades are sequentially increased along the rotating direction of the third separating rollers, so that the cutting amount in the cutting process is relatively uniform, and vibration in the moving process of the third separating rollers is reduced.
The sliding guide assembly 15 include with the first deflector, second deflector or third deflector on spout 152 complex sliding block 150, last mounting panel on be equipped with the adjustment mechanism 151 of being connected with the sliding block, adjustment mechanism 151 is used for adjusting the position of sliding block in the spout, the sliding guide assembly of setting can adjust the distance between each separating mechanism and the photovoltaic board, on the one hand, in the experimental process, can make separating mechanism rise, forms a clearance, make things convenient for the feeding action of photovoltaic board, on the other hand, make things convenient for people to adjust the distance between separating mechanism and the photovoltaic to obtain stable separation effect, guaranteed separation quality.
The adjusting mechanism 151 comprises a driving motor 1510 arranged on the upper mounting plate, wherein the output end of the driving motor is connected with a driving screw 1511, and the driving screw is connected with the sliding block.
The adjusting mechanism is used for adjusting the position of the sliding block, namely, the distance between the separating mechanism and the photovoltaic panel can be adjusted according to the thickness of different photovoltaic panels, the cutting effect is guaranteed, the applicability of products is also improved, or the adjusting mechanism is directly connected with the first mounting plate, the second mounting plate or the third mounting plate.
The wall surface of the sliding groove 152 is provided with a guide groove 1520, the sliding block 150 is provided with a guide block 1501 matched with the guide groove, and the arranged guide groove is matched with the guide block, so that the stability of the sliding block moving in the sliding groove is ensured, and the problem of inclination cannot occur.
The invention has the following beneficial effects: because all layers on the back surface of the photovoltaic panel are sequentially arranged, the invention sequentially carries out physical separation on all layers on the photovoltaic panel through the first separation mechanism, the second separation mechanism and the third separation mechanism, and then separates various substances according to different sizes and volumes, thereby facilitating subsequent recovery processing.

Claims (6)

1. The utility model provides a photovoltaic board grinds separator, it includes the frame, and the upper end of frame is equipped with a set of parallel chain drive mechanism, is equipped with the driving motor who drives chain drive mechanism operation in the frame, its characterized in that: the upper mounting plate is provided with a first separating mechanism for separating the backboard and the EVA backboard, a second separating mechanism for separating the silicon crystal board and a third separating mechanism for separating the EVA panel from right to left in sequence;
the first separating mechanism comprises a group of first guide plates connected with the lower surface of the upper mounting plate, sliding guide assemblies are arranged on the first guide plates, first mounting plates are arranged between the sliding guide assemblies, vertical mounting plates are symmetrically arranged on the lower surface of the first mounting plates, first separating rollers are arranged between the vertical mounting plates, a first driving motor for driving the first separating rollers is arranged on the lower surface of the first mounting plates, and first cutting edges are arranged on the surfaces of the first separating rollers;
the connecting rod is used for supporting the photovoltaic panel, and the sucker used for adsorbing the surface glass of the photovoltaic panel is arranged on the connecting rod.
2. The photovoltaic panel grind separation device according to claim 1, wherein: the second separating mechanism comprises a group of second guide plates connected with the lower surface of the upper mounting plate, sliding guide assemblies are arranged on the second guide plates, second mounting plates are arranged between the sliding guide assemblies, second vertical mounting plates are symmetrically arranged on the lower surfaces of the second mounting plates, second separating rollers are arranged between the second vertical mounting plates, grinding layers are arranged on the surfaces of the second separating rollers, and a second driving motor for driving the second separating rollers is arranged on the lower surfaces of the second mounting plates.
3. The photovoltaic panel grind separation device according to claim 1, wherein: the third separating mechanism comprises a group of third guide plates connected with the lower surface of the upper mounting plate, sliding guide assemblies are arranged on the third guide plates, third mounting plates are arranged between the sliding guide assemblies, third vertical mounting plates are arranged on the lower surfaces of the third mounting plates, third separating rollers are arranged between the third vertical mounting plates, third cutting edges are arranged on the surfaces of the third separating rollers, third driving motors are arranged on the lower surfaces of the third mounting plates, and the third driving motors are connected with the third separating rollers.
4. A photovoltaic panel grinding and separation device according to claim 1 or 2 or 3, characterized in that: the sliding guide assembly comprises a sliding block matched with the sliding groove on the first guide plate, the second guide plate or the third guide plate, and an adjusting mechanism connected with the sliding block is arranged on the upper mounting plate and used for adjusting the position of the sliding block in the sliding groove.
5. The photovoltaic panel grind separation device according to claim 4, wherein: the adjusting mechanism comprises a driving motor arranged on the upper mounting plate, the output end of the driving motor is connected with a driving screw rod, and the driving screw rod is connected with the sliding block.
6. The photovoltaic panel grind separation device according to claim 5, wherein: the wall surface of the sliding chute is provided with a guide groove, and the sliding block is provided with a guide block matched with the guide groove.
CN201810632705.3A 2018-06-20 2018-06-20 Photovoltaic panel grinds separator Active CN109065470B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810632705.3A CN109065470B (en) 2018-06-20 2018-06-20 Photovoltaic panel grinds separator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810632705.3A CN109065470B (en) 2018-06-20 2018-06-20 Photovoltaic panel grinds separator

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CN109065470A CN109065470A (en) 2018-12-21
CN109065470B true CN109065470B (en) 2024-03-19

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115117197B (en) * 2019-10-25 2023-08-01 常州瑞赛环保科技有限公司 Spray head for disassembling photovoltaic module

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001334505A (en) * 2000-05-30 2001-12-04 Comany Inc Separating device for surface material in partition panel
CN1561537A (en) * 2001-08-31 2005-01-05 阿赛斯特技术公司 Unified frame for semiconductor material handling system
CN2815506Y (en) * 2005-07-19 2006-09-13 赵永武 Rotary magnetic metal and non-metal separator
WO2009157440A1 (en) * 2008-06-25 2009-12-30 三星ダイヤモンド工業株式会社 Scribing apparatus
CN201791593U (en) * 2010-07-26 2011-04-13 宁波精益飞达轴业有限公司 Abrasive and pin separating device after grinding of ultrafine roller pins
CN102114434A (en) * 2009-12-31 2011-07-06 刘凤祥 Iron-free milling process and milling device
CN102544239A (en) * 2012-03-07 2012-07-04 英利集团有限公司 Method and device for decomposing and recycling photovoltaic component
DE202012008841U1 (en) * 2012-09-14 2012-11-15 Khd Humboldt Wedag Gmbh Roller press with pulling device for simplified installation and removal of the rollers
CN103447126A (en) * 2013-02-08 2013-12-18 王行安 Cutter assembly and laver or vegetable cutting device using cutter assembly
CN208570536U (en) * 2018-06-20 2019-03-01 常州瑞赛环保科技有限公司 Photovoltaic panel grinds separator

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001334505A (en) * 2000-05-30 2001-12-04 Comany Inc Separating device for surface material in partition panel
CN1561537A (en) * 2001-08-31 2005-01-05 阿赛斯特技术公司 Unified frame for semiconductor material handling system
CN2815506Y (en) * 2005-07-19 2006-09-13 赵永武 Rotary magnetic metal and non-metal separator
WO2009157440A1 (en) * 2008-06-25 2009-12-30 三星ダイヤモンド工業株式会社 Scribing apparatus
CN102114434A (en) * 2009-12-31 2011-07-06 刘凤祥 Iron-free milling process and milling device
CN201791593U (en) * 2010-07-26 2011-04-13 宁波精益飞达轴业有限公司 Abrasive and pin separating device after grinding of ultrafine roller pins
CN102544239A (en) * 2012-03-07 2012-07-04 英利集团有限公司 Method and device for decomposing and recycling photovoltaic component
DE202012008841U1 (en) * 2012-09-14 2012-11-15 Khd Humboldt Wedag Gmbh Roller press with pulling device for simplified installation and removal of the rollers
CN103447126A (en) * 2013-02-08 2013-12-18 王行安 Cutter assembly and laver or vegetable cutting device using cutter assembly
CN208570536U (en) * 2018-06-20 2019-03-01 常州瑞赛环保科技有限公司 Photovoltaic panel grinds separator

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