CN109061250A - A kind of sensor auto-stitching detection device - Google Patents
A kind of sensor auto-stitching detection device Download PDFInfo
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- CN109061250A CN109061250A CN201810877543.XA CN201810877543A CN109061250A CN 109061250 A CN109061250 A CN 109061250A CN 201810877543 A CN201810877543 A CN 201810877543A CN 109061250 A CN109061250 A CN 109061250A
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- 238000001514 detection method Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 102
- 238000012360 testing method Methods 0.000 claims abstract description 62
- 238000003825 pressing Methods 0.000 claims abstract description 49
- 238000005507 spraying Methods 0.000 claims abstract description 24
- 238000011056 performance test Methods 0.000 claims abstract description 16
- 239000000523 sample Substances 0.000 claims description 55
- 230000001681 protective effect Effects 0.000 claims description 12
- 230000004807 localization Effects 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 8
- 238000004826 seaming Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000002950 deficient Effects 0.000 description 4
- 239000006260 foam Substances 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
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- 239000000853 adhesive Substances 0.000 description 1
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- 235000008434 ginseng Nutrition 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R3/00—Apparatus or processes specially adapted for the manufacture or maintenance of measuring instruments, e.g. of probe tips
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Abstract
The invention discloses a kind of sensor auto-stitching detection device, including lower bearing bracket, the workbench being set on the lower bearing bracket, and the rotating circular disc and mounting bracket that are set on the workbench；At least one set of profiling positioning mechanism is provided in the rotating circular disc, it is provided in the mounting bracket and clamps pressing mechanism, performance test mechanism and code-spraying mechanism, the rotating circular disc drives profiling positioning mechanism thereon to rotate by circular trace, and the top for clamping pressing mechanism, the performance test mechanism and the code-spraying mechanism and being located at the circular trace, when the profiling positioning mechanism turns to the clamping pressing mechanism, the performance test mechanism, the code-spraying mechanism lower position, is pressed, tested and coding operation respectively；It is an advantage of the current invention that realizing automation pressing, test and the coding operation of product, it is not only simple in structure, is easy to operate, and realizing automated production, saving manpower, improving production efficiency.
Description
Technical field
The invention belongs to automated machines to press detection technique field, detect more particularly, to a kind of sensor auto-stitching
Equipment.
Background technique
The sensor module for being currently used for monitoring current includes the sensor housing of tubular setting, one ends wound in sensor
Sensor strip on hull outside wall and the sensor plug being set on the sensor strip other end, wherein sensor
It is binded between band and sensor housing by double-sided adhesive, it acts as monitoring the electric current across sensor housing inner lead
Intensity and stability.But existing sensor module generally uses assembled by hand, sensor strip is easy from sensor housing
Degumming on lateral wall influences later period use, while usually having without the performance detection for the sensor module in the market
The defective products of performance issue comes into the market.
Summary of the invention
Object of the present invention is to: provide one kind be not only simple in structure, it is easy to operate, and can be automatically performed pressing, test
And the sensor auto-stitching detection device of coding operation.
The technical scheme is that a kind of sensor auto-stitching detection device, including lower bearing bracket, be set to it is described under
Workbench in rack, and the rotating circular disc and mounting bracket that are set on the workbench；It is set in the rotating circular disc
It is equipped at least one set of profiling positioning mechanism, is provided in the mounting bracket and clamps pressing mechanism, performance test mechanism and spray
Ink recorder structure, the rotating circular disc drives profiling positioning mechanism thereon to rotate by circular trace, and the clamping pressing mechanism, institute
State performance test mechanism and the code-spraying mechanism be located at the top of the circular trace, when the profiling positioning mechanism turn to it is described
When clamping pressing mechanism, the performance test mechanism, the code-spraying mechanism lower position, is pressed, tested and sprayed respectively
Code operation.
The profiling positioning mechanism includes that at least one is set in the rotating circular disc as a preferred technical solution,
Manual manipulation station；It is provided with a pedestal on each manual manipulation station, is set on the pedestal and imitative with product
The locating piece of shape slot, and it is set on the pedestal and is located at the vacuum localization tool of the locating piece side；The vacuum
Localization tool is used for alignment sensor band, and the product imitation-shaped groove is used for alignment sensor shell, while in the product profiling
The movable holddown for fixing sensor housing is additionally provided on slot.
The clamping pressing mechanism includes the zigzag tread patterns being fixed in the mounting bracket as a preferred technical solution,
Mechanism, the longitudinal movement plate being fixedly connected with the longitudinal driving mechanism output end and at least one be set to the longitudinal direction
The pressing assembly being arranged in a one-to-one correspondence on movable plate and with the manual manipulation station；Each pressing assembly includes setting respectively
It is placed in the left and right pressing driving mechanism of the longitudinal movement plate upper and lower surfaces, it is defeated with the left and right pressing driving mechanism respectively
The left and right profiling pressing block that outlet is fixedly connected, and it is set to the oblique driving mechanism of the longitudinal movement plate upper surface；Together
When the oblique driving mechanism output end be equipped with from top to bottom be inserted into sensor shell body in profiling locating piece.
Upper profiling locating piece patch corresponding with the cylindrical inner wall of the sensor housing as a preferred technical solution,
It closes, patch corresponding with the cylindrical outer wall of the sensor housing after the left profiling pressing block and the right profiling pressing merged block
It closes.
As a preferred technical solution, the performance test mechanism include at least one with the manual manipulation station one by one
The test suite being correspondingly arranged, each test suite include a sensor plug test probe and several sensors
Inner walls test probe；The sensor plug test probe and sensor housing inner wall test probe are connected with simultaneously
Sensor function tester.
The sensor plug test probe includes the survey above the rotating circular disc as a preferred technical solution,
Probe header driving one, and fix with the output end of the test probe driving one and connect with sensor plug contact
Four probes.
The sensor housing inner wall test probe includes being located above the rotating circular disc as a preferred technical solution,
Two test probe driving two, below the rotating circular disc two test probe driving three, respectively with two test probe drive
Dynamic two output end connects one to one and two tests probe one moving up and down, and driving of popping one's head in respectively with two tests
Three output end connects one to one and two tests probe two moving up and down.
The code-spraying mechanism includes the X that is fixed in the mounting bracket to driving mechanism as a preferred technical solution,
The slide one that can be moved forward and backward along the X to driving mechanism, the Z-direction driving mechanism being fixed on the slide one can be along the Z
The slide two moved up and down to driving mechanism, and the code spraying head being fixed on the slide two；The code spraying head is set with coding
Standby connection.
It is provided with protective cover on the workbench as a preferred technical solution, is arranged in the front side of the protective cover
There is feeding port, and is equipped with several safe gratings on the feeding port, while being additionally provided with three colors at the top of the protective cover
Lamp alarm.
As a preferred technical solution, equipped with start button and urgency on the lower bearing bracket, on front side of the protective cover
Stop button.
The invention has the advantages that
1. sensor of the invention auto-stitching detection device, by manually placing sensor housing in manual manipulation work
Position, presses start button, sensor housing compression is positioned in the product imitation-shaped groove of locating piece, then by the another of sensor strip
One end line segment is placed in vacuum localization tool；Sensor module is transplanted on bonding station, and will by clamping pressing mechanism
Sensor housing is compressed with the sensor strip being wound on sensor housing lateral wall；Sensor module is transplanted on test work again
Position, first detects sensor strip plug, followed by four fixed point sequence detections of sensor housing inner wall；It again will inspection
It surveys non-defective unit and is transferred to the progress coding of coding station, after the completion of coding, sensor module is transplanted on to initial manual manipulation station,
Manually remove product, implementation above automation pressing, test and the coding operation of product is not only simple in structure, operation side
Just, and automated production is realized, saves manpower, improve production efficiency.
Detailed description of the invention
The invention will be further described with reference to the accompanying drawings and embodiments:
Fig. 1 is the schematic diagram of inventive sensor auto-stitching detection device；
Fig. 2 is the internal structure chart of inventive sensor auto-stitching detection device；
Fig. 3 is the structure chart of the profiling positioning mechanism of inventive sensor auto-stitching detection device；
Fig. 4 is the perspective view of the clamping pressing mechanism of inventive sensor auto-stitching detection device；
Fig. 5 is the bottom view of the clamping pressing mechanism of inventive sensor auto-stitching detection device；
Fig. 6 is the structure chart of the performance test mechanism of inventive sensor auto-stitching detection device；
Fig. 7 is the structure chart of the code-spraying mechanism of inventive sensor auto-stitching detection device；
Wherein: 1 lower bearing bracket, 2 workbench, 3 rotating circular discs, 4 mounting brackets；
5 profiling positioning mechanisms, 51 pedestals, 52 locating pieces, 521 product imitation-shaped grooves, 53 vacuum localization tools, 54 activity pressures
Block；
6 clamp pressing mechanism, 61 longitudinal driving mechanisms, 62 longitudinal movement plates, 63 left pressing driving mechanisms, 64 right pressings drives
Motivation structure, 65 left profiling pressing blocks, 66 right profiling pressing blocks, 67 oblique driving mechanisms, 68 profiling locating pieces, 69 guiding axis；
7 performance test mechanisms, 71 test probe drivings one, 72 probes, 73 test probe drivings two, 74 test probe drivings
Three, 75 test probes one, 76 test probes two；
8 code-spraying mechanisms, 81X is to driving mechanism, 82 slides one, and 83Z is to driving mechanism, 84 slides two, 85 code spraying heads；
9 protective covers, 91 feeding ports, 911 safe gratings, 92 tri coloured lantern alarms；
10 sensor strips, 11 sensor housings.
Specific embodiment
Embodiments of the present invention are described below in detail, the example of the embodiment is shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng
The embodiment for examining attached drawing description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
Embodiment 1: shown in referring to Figures 1 and 2, a kind of sensor auto-stitching detection device, including lower bearing bracket 1, setting
In the workbench 2 on lower bearing bracket 1, and the rotating circular disc 3 and mounting bracket 4 that are set on workbench 2；In rotating circular disc 3
Equal part is provided with four groups of profiling positioning mechanisms 5, is provided in mounting bracket 4 and clamps pressing mechanism 6,7 and of performance test mechanism
Code-spraying mechanism 8, rotating circular disc 3 drives profiling positioning mechanism 5 thereon to rotate by circular trace, and clamps pressing mechanism 6, performance
Mechanism for testing 7 and code-spraying mechanism 8 are located at the top of the circular trace, when profiling positioning mechanism 5 turn to clamp pressing mechanism 6,
It when performance test mechanism 7,8 lower position of code-spraying mechanism, pressed, tested and coding operation respectively, to realize production
Automation pressing, test and the coding operation of product, are not only simple in structure, are easy to operate, and realizing automated production, saving
Manpower has been saved, production efficiency is improved.
Referring to shown in Fig. 2 and Fig. 3, the profiling positioning mechanism 5 of the present embodiment includes two and is arranged side by side in rotating circular disc 3
Manual manipulation station；It is provided with a pedestal 51 on each manual manipulation station, is set on pedestal 51 and with product
The locating piece 52 of imitation-shaped groove 521, and it is set on pedestal 51 and is located at the vacuum localization tool 53 of 52 side of locating piece；It should
Vacuum localization tool 53 is used for alignment sensor band 10, and the product imitation-shaped groove 521 on locating piece 52 is used for alignment sensor shell
11, while being additionally provided on product imitation-shaped groove 521 movable holddown 54 for fixing sensor housing 11, the movable holddown 54
Sensor housing 11 can be fixed automatically by spring.
Referring to shown in Fig. 2, Fig. 4 and Fig. 5, the clamping pressing mechanism 6 of the present embodiment includes being fixed on indulging in mounting bracket 4
To driving mechanism 61, the longitudinal movement plate 62 being fixedly connected with 61 output end of longitudinal driving mechanism and two are set to longitudinal direction
The pressing assembly being arranged in a one-to-one correspondence on movable plate 62 and with manual manipulation station, while in longitudinal movement plate 62 and installation branch
There are four guiding axis 69 for setting between frame 4, to improve the stability that longitudinal movement plate 62 moves up and down；Each pressing assembly is wrapped
The left and right pressing driving mechanism 63,64 for being respectively arranged at longitudinal movement 62 upper and lower surfaces of plate is included, is driven respectively with left and right pressing
The left and right profiling pressing block 65,66 that mechanism 63,64 output ends are fixedly connected, and it is set to longitudinal movement 62 upper surface of plate
Oblique driving mechanism 67；It is equipped with simultaneously in the output end of oblique driving mechanism 67 and is inserted into imitating in sensor housing 11 from top to bottom
Shape locating piece 68；The fitting corresponding with the cylindrical inner wall of sensor housing 11 of profiling locating piece 68, left 65 He of profiling pressing block on this
The fitting corresponding with the cylindrical outer wall of sensor housing 11 after merging of right profiling pressing block 66, which can be effective
Guarantee that sensor housing 11 is bonded in place with the sensor strip 10 being wound on 11 lateral wall of sensor housing, and sensor strip 10
It is pressurized uniformly, pressure and dwell time are adjustable, prevent sensor strip 10 from degumming on 11 lateral wall of sensor housing.
Referring to shown in Fig. 2 and Fig. 6, the performance test mechanism 7 of the present embodiment includes two a pair of with manual manipulation station one
The test suite that should be arranged, each test suite include a sensor plug test probe and four sensor housings
Inner wall test probe；The probe of sensor plug test simultaneously and sensor housing inner wall test probe are connected with sensor function survey
Try instrument；Wherein sensor plug test probe includes the test probe driving 1 positioned at the top of rotating circular disc 3, and with test
Four probes 72 that the output end of probe driving 1 is fixed and connect with sensor plug contact；Wherein sensor housing
Inner wall test probe includes the two test probe drivings 2 73 positioned at 3 top of rotating circular disc, two surveys positioned at 3 lower section of rotating circular disc
Probe header driving 3 74, the output end with two test probe drivings 2 73 connects one to one and moving up and down two respectively
Test probe 1, and the output end with two test probe drivings 3 74 connects one to one and moving up and down respectively
Two test probes 2 76, two test probes 1 and two test probes 2 76 are all made of conducting foam as test probe to sensing
The capacitance difference of 11 inner wall of device shell is detected, and the dimensions of the conducting foam is L=20mm, W=7mm, H=5mm, herein
Conducting foam can also use other flexible materials probe to replace and guarantee that the probe can be with quick-replaceable, when sensor module moves
When being sent to the test station, four points survey is carried out to sensor strip plug first, followed by the four of 11 inner wall of sensor housing
A fixed point sequence detection takes point setting in four inflection points of 11 inner wall of sensor housing, detects and calculates each sample point and visits
The capacitance difference of head contact front and back, and difference is judged whether in critical field, the non-defective unit after detection enters next station.
Referring to shown in Fig. 2 and Fig. 7, the code-spraying mechanism 8 of the present embodiment includes the X that is fixed in mounting bracket 4 to driving machine
Structure 81, the slide 1 that can be moved forward and backward along X to driving mechanism 81, the Z-direction driving mechanism 83 being fixed on slide 1 can edge
The slide 2 84 that Z-direction driving mechanism 83 moves up and down, and the code spraying head 85 being fixed on slide 2 84；The code spraying head 85 and spray
Decoding apparatus connection.
Shown in referring to Fig.1, the present embodiment is provided with protective cover 9 on workbench 2, is provided in the front side of protective cover 9
Material mouth 91, and several safe gratings 911 are equipped on the feeding port 91, while being additionally provided with three colors at the top of protective cover 9
Lamp alarm 92, when unit exception, buzzing alarm.
The course of work of inventive sensor auto-stitching detection device is as follows: by manually place sensor housing 11 in
Manual manipulation station, presses start button, and the compression of sensor housing 11 is positioned in the product imitation-shaped groove 521 of locating piece 52,
Then the other end line segment of sensor strip 10 is placed in vacuum localization tool 53；Sensor module is transplanted on pressing work
Position, and by clamping pressing mechanism 6 for sensor housing 11 and the sensor strip 10 being wound on 11 lateral wall of sensor housing
It compresses；Sensor module is transplanted on test station again, sensor strip plug is detected first, followed by sensor shell
Four fixed point sequence detections of 11 inner wall of body；It will test non-defective unit again and be transferred to the progress coding of coding station, after the completion of coding, will pass
Sensor component is transplanted on initial manual manipulation station, manually removes product.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause
This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as
At all equivalent modifications or change, should be covered by the claims of the present invention.
Claims (10)
1. a kind of sensor auto-stitching detection device, which is characterized in that including lower bearing bracket, the work being set on the lower bearing bracket
Make platform, and the rotating circular disc and mounting bracket that are set on the workbench；At least one is provided in the rotating circular disc
Group profiling positioning mechanism is provided in the mounting bracket and clamps pressing mechanism, performance test mechanism and code-spraying mechanism, described
Rotating circular disc drives profiling positioning mechanism thereon to rotate by circular trace, and the clamping pressing mechanism, the performance test
Mechanism and the code-spraying mechanism are located at the top of the circular trace, when the profiling positioning mechanism turns to the clamping pressing machine
It when structure, the performance test mechanism, the code-spraying mechanism lower position, pressed, tested and coding operation respectively.
2. sensor auto-stitching detection device according to claim 1, which is characterized in that the profiling positioning mechanism packet
Include at least one manual manipulation station being set in the rotating circular disc；A bottom is provided on each manual manipulation station
Seat, is set on the pedestal and has the locating piece of product imitation-shaped groove, and is set on the pedestal and is located at described
The vacuum localization tool of locating piece side；The vacuum localization tool is used for alignment sensor band, and the product imitation-shaped groove is used for
Alignment sensor shell, while being additionally provided on the product imitation-shaped groove movable holddown for fixing sensor housing.
3. sensor auto-stitching detection device according to claim 2, which is characterized in that the clamping pressing mechanism packet
The longitudinal driving mechanism being fixed in the mounting bracket is included, the longitudinal shifting being fixedly connected with the longitudinal driving mechanism output end
Movable plate and at least one is set on the longitudinal movement plate and the pressure that is arranged in a one-to-one correspondence with the manual manipulation station
Seaming element；Each pressing assembly includes being respectively arranged at the left and right pressing driving machine of the longitudinal movement plate upper and lower surfaces
Structure, the left and right profiling pressing block being fixedly connected respectively with the left and right pressing driving mechanism output end, and be set to described
Vertically move the oblique driving mechanism of plate upper surface；It is equipped in the output end of the oblique driving mechanism and is inserted into from top to bottom simultaneously
Profiling locating piece in sensor shell body.
4. sensor auto-stitching detection device according to claim 3, which is characterized in that the upper profiling locating piece with
After the corresponding fitting of the cylindrical inner wall of the sensor housing, the left profiling pressing block and the right profiling pressing merged block with institute
State the corresponding fitting of cylindrical outer wall of sensor housing.
5. sensor auto-stitching detection device according to claim 2, which is characterized in that performance test mechanism packet
At least one test suite being arranged in a one-to-one correspondence with the manual manipulation station is included, each test suite includes a sensing
Device plug test probe and several sensor housing inner walls test probe；The probe of sensor plug test simultaneously and
The sensor housing inner wall test probe is connected with sensor function tester.
6. sensor auto-stitching detection device according to claim 5, which is characterized in that the sensor plug test
Probe includes the test probe driving one above the rotating circular disc, and the output end with the test probe driving one
Four probes that are fixed and being connect with sensor plug contact.
7. sensor auto-stitching detection device according to claim 5, which is characterized in that the sensor housing inner wall
Test probe includes the two test probe drivings two above the rotating circular disc, two surveys below the rotating circular disc
Probe header driving three connects one to one with the output end of two test probe drivings two respectively and moving up and down two tests
Probe one, and respectively with two test probe driving three output end connect one to one and it is moving up and down two test visit
First two.
8. sensor auto-stitching detection device according to claim 1, which is characterized in that the code-spraying mechanism includes solid
Due to the X in the mounting bracket to driving mechanism, the slide one that can be moved forward and backward along the X to driving mechanism is fixed on institute
The Z-direction driving mechanism on slide one is stated, the slide two that can be moved up and down along the Z-direction driving mechanism, and it is fixed on the cunning
Code spraying head on seat two；The code spraying head is connect with code-spraying equipment.
9. sensor auto-stitching detection device according to claim 1, which is characterized in that be arranged on the workbench
There is protective cover, feeding port is provided on front side of the protective cover, and be equipped with several safe gratings on the feeding port, simultaneously
Tri coloured lantern alarm is additionally provided at the top of the protective cover.
10. sensor auto-stitching detection device according to claim 9, which is characterized in that on the lower bearing bracket, position
Start button and scram button are equipped on front side of the protective cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810877543.XA CN109061250A (en) | 2018-08-03 | 2018-08-03 | A kind of sensor auto-stitching detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810877543.XA CN109061250A (en) | 2018-08-03 | 2018-08-03 | A kind of sensor auto-stitching detection device |
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| CN109061250A true CN109061250A (en) | 2018-12-21 |
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| CN201810877543.XA Pending CN109061250A (en) | 2018-08-03 | 2018-08-03 | A kind of sensor auto-stitching detection device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109465207A (en) * | 2018-12-27 | 2019-03-15 | 朱锦铃 | Diaphragm light transmission detects coding integrated equipment |
| CN109540895A (en) * | 2018-12-27 | 2019-03-29 | 朱锦铃 | A kind of gas meter, flow meter film quality amount detecting device |
| CN109959966A (en) * | 2019-04-30 | 2019-07-02 | 昆山泰德兴自动化设备有限公司 | Foam detection device in car radar induction bracket |
| CN113303518A (en) * | 2021-06-25 | 2021-08-27 | 深圳市汉清达科技有限公司 | Electronic cigarette pressing and testing integrated machine |
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Effective date of registration: 20240409 Address after: NO.609, Huahong Road, Wujiang Economic and Technological Development Zone, Suzhou City, Jiangsu Province Applicant after: Suzhou Youdis Electronics Co.,Ltd. Country or region after: China Address before: NO.609, Huahong Road, Wujiang Economic and Technological Development Zone, Suzhou City, Jiangsu Province Applicant before: JIANGSU CHUANGYUAN ELECTRON Co.,Ltd. Country or region before: China |