CN109059653A - A kind of material and its hydrodynamics method for making multiple elements design flak jackets - Google Patents

A kind of material and its hydrodynamics method for making multiple elements design flak jackets Download PDF

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Publication number
CN109059653A
CN109059653A CN201810790967.2A CN201810790967A CN109059653A CN 109059653 A CN109059653 A CN 109059653A CN 201810790967 A CN201810790967 A CN 201810790967A CN 109059653 A CN109059653 A CN 109059653A
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CN
China
Prior art keywords
titanium alloy
ultra
thin titanium
plate
wrinkle
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Pending
Application number
CN201810790967.2A
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Chinese (zh)
Inventor
李永志
李悦
李依玮
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Jiujiang University
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Jiujiang University
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Publication date
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Priority to CN201810790967.2A priority Critical patent/CN109059653A/en
Publication of CN109059653A publication Critical patent/CN109059653A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41HARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H1/00Personal protection gear
    • F41H1/02Armoured or projectile- or missile-resistant garments; Composite protection fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/041Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/16Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
    • C22F1/18High-melting or refractory metals or alloys based thereon
    • C22F1/183High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2571/00Protective equipment
    • B32B2571/02Protective equipment defensive, e.g. armour plates, anti-ballistic clothing

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Fluid Mechanics (AREA)
  • General Engineering & Computer Science (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

A kind of material and its hydrodynamics method for making multiple elements design flak jackets, which includes ultra-thin titanium alloy sheet, and the ultra-thin titanium alloy sheet two sides are respectively equipped with ceramic wafer and composite fibre ballistic fabric, and the ultra-thin titanium alloy sheet is wrinkle forming board.By by the ultra-thin sheet material of most common titanium alloy material in the market, by large plastometric set-it is folding-straightening (RCS) technique carry out performance intensive treatment, middle layer as the shellproof target of multiple elements design, make it to reach target requirement, effectively shellproof, and then multiple elements design flak jackets cost can be effectively reduced, be conducive to marketing, industrial application.

Description

A kind of material and its hydrodynamics method for making multiple elements design flak jackets
Technical field
The material and its hydrodynamics method that the present invention relates to a kind of for making multiple elements design flak jackets.
Background technique
Today's society is being constantly progressive, and civilization degree is continuously improved, but the attack of terrorism, violent crime, local armed conflict It does not disappear, still has a large amount of police, soldier, Security Personnel, reporter, official, the masses in these security incidents every year both at home and abroad Life is paid.Therefore, various countries are not reduced not only in the investment of public safety field at present, are increasingly increased instead, for packet Police, military protective equipment the research and development including flak jackets are included also to pay more attention to.Compared with traditional flak jackets, existing flak jackets Though having preferable ballistic performance, shellproof area is relatively small, only has protective effect to human body thorax abdomen significant points;And Being through on human body still seems excessively thick and heavy, easily aggravates human body burden, more consumes lost work, constrains physical activity, affect The operation flexibility of combatant;In addition, though having worn flak jackets but having caused Security Personnel sacrificial because of ballistic performance existing defects It is had been reported that when the event of domestic animal, therefore the comprehensive performance of the flak jackets including bulletproof function still needs to advanced optimize.
Summary of the invention
Its of the invention purpose, which is that, provides a kind of material for making multiple elements design flak jackets and its hydrodynamics side Method, though the flak jackets for solving current material production has preferable ballistic performance, shellproof area is relatively small, only to human body Thorax abdomen significant points have protective effect;And be through on human body and still to seem excessively thick and heavy, human body burden is easily aggravated, is more disappeared The problem of consuming lost work, constraining physical activity, affect the operation flexibility of combatant.
It adopts the technical scheme that achieve the above object, it is a kind of for making the material of multiple elements design flak jackets, it should Material includes ultra-thin titanium alloy sheet, and the ultra-thin titanium alloy sheet two sides are respectively equipped with ceramic wafer and composite fibre ballistic fabric, institute Stating ultra-thin titanium alloy sheet is wrinkle forming board.
It is a kind of for making the hydrodynamics method of the material of multiple elements design flak jackets, method includes the following steps:
(1) it is required according to the size of die size and shellproof target, ultra-thin titanium alloy sheet is subjected to blanking, the ultra-thin titanium alloy Plate includes Ti-6Al-4V, Ti-5Al-2.5Sn, and the ultra-thin titanium alloy sheet smears proportioned zinc stearate and machine oil mixing Object plays lubricating action;
(2) using wrinkle mold repeatedly, room temperature compression moulding is carried out to ultra-thin titanium alloy sheet, before wrinkle, passes through wrinkle cavity plate knot Structure positions ultra-thin titanium alloy sheet, obtains waveform accordion-like plate after the compacting of wrinkle punch-pin 4;
(3) the waveform accordion-like plate blank that a time is completed in taking-up, be put into straightening it is recessed in, with pressed convex after the completion of positioning Molding is straight, obtains straight titanium alloy plate;
(4) it will be reentered into wrinkle mold repeatedly, to ultra-thin titanium alloy after 180 ° of overturning by the titanium alloy plate of straightening again Plate carries out room temperature compression moulding, the waveform accordion-like plate after obtaining the second passage RCS;The wave that a time is completed in taking-up Shape wave accordion-like plate blank, is put into straightening mold repeatedly, and straightening after the completion of positioning obtains straight titanium alloy plate;
(5) with the operating method of each passage in front, circulation repeatedly, is completed multi-pass wrinkle-straightening technique repeatedly, that is, is completed entire The hydrodynamics technique of the ultra-thin titanium alloy sheet of multiple elements design flak jackets.
Beneficial effect
The present invention has the following advantages that compared with prior art.
It is an advantage of the invention that structure is simple, with conventional stamping die can common die, mode can replace, reduce Manufacture and use cost, entire RCS simple process, room temperature forming, processing line is short out, enhances environmentally protective effect.
Detailed description of the invention
Below in conjunction with attached drawing, the invention will be further described.
Fig. 1 is the structure principle chart of involved multiple elements design flak jackets of the invention;
Fig. 2 is the die theory figure of wrinkle repeatedly used in the present invention;
Fig. 3 is the die theory figure of straightening repeatedly used in the present invention.
Specific embodiment
It is a kind of for making the material of multiple elements design flak jackets, which includes ultra-thin titanium alloy sheet 2, as shown in Figure 1, institute It states ultra-thin 2 two sides of titanium alloy sheet and is respectively equipped with ceramic wafer 1 and composite fibre ballistic fabric 3, the ultra-thin titanium alloy sheet 2 is wrinkle Forming board.
It is a kind of for making the hydrodynamics method of the material of multiple elements design flak jackets, as shown in Figure 2,3, this method includes Following steps:
(1) it is required according to the size of die size and shellproof target, ultra-thin titanium alloy sheet 2 is subjected to blanking, the ultra-thin titanium is closed Golden plate 2 includes Ti-6Al-4V, Ti-5Al-2.5Sn, and the ultra-thin titanium alloy sheet 2 smears proportioned zinc stearate and machine oil is mixed Object is closed, lubricating action is played;
(2) using wrinkle mold repeatedly, room temperature compression moulding is carried out to ultra-thin titanium alloy sheet 2, before wrinkle, passes through wrinkle cavity plate 5 Structure positions ultra-thin titanium alloy sheet 2, obtains waveform accordion-like plate after the compacting of wrinkle punch-pin 4;
(3) the waveform accordion-like plate blank that a time is completed in taking-up, is put into straightening recessed 7, with pressed after the completion of positioning 6 straightening of punch-pin, obtains straight titanium alloy plate;
(4) it will be reentered into wrinkle mold repeatedly, to ultra-thin titanium alloy after 180 ° of overturning by the titanium alloy plate of straightening again Plate carries out room temperature compression moulding, the waveform accordion-like plate after obtaining the second passage RCS;The wave that a time is completed in taking-up Shape wave accordion-like plate blank, is put into straightening mold repeatedly, and straightening after the completion of positioning obtains straight titanium alloy plate;
(5) with the operating method of each passage in front, circulation repeatedly, is completed multi-pass wrinkle-straightening technique repeatedly, that is, is completed entire The hydrodynamics technique of the ultra-thin titanium alloy sheet of multiple elements design flak jackets.
Hydrodynamics of the present invention are to select the most frequently used, available sources are wide, cheap titanium alloy material in the market The material such as ultra-thin sheet material (2.2-2.6mm) of Ti-6Al-4V (TC4) or Ti-5Al-2.5Sn (TA7), it is anti-by large plastometric set- Multiple folding-straightening (RCS) mold, multi-pass RCS under room temperature, carries out performance intensive treatment.After the wrinkle of every a time RCS, It is pressed into straight based plate with straightening mould again, then, titanium alloy plate is overturn 180 °, opposite direction carries out lower a time again The wrinkle processing of RCS, straightening, so repeatedly, eventually by large plastometric set RCS, plasticity that plate is built up becomes circulation Shape amount, so that die break, generation subgrain, a large amount of forming cores refine crystal grain;Finally improve its comprehensive mechanical performance, it will be able to make The ultra-thin titanium alloy sheet of multiple elements design flak jackets that the standby thickness haveing excellent performance out is about 2.0mm.
The present invention only need to select titanium alloy material most common, cheap in the market such as in whole preparation process The ultra-thin sheet material (2.2-2.6mm) of Ti-6Al-4V (TC4) or Ti-5Al-2.5Sn (TA7) utilizes a set of wrinkle mold, a set of RCS is repeated under room temperature in smooth mold, can prepare excellent comprehensive mechanical property, can be used as multiple elements design flak jackets Middle layer.Two cover die lamps structures are simple, with conventional stamping die can common die, mode can replace, reduce manufacture and make With cost, entire RCS simple process, room temperature forming, processing line is short out, enhances environmentally protective effect.From entire preparation process Feature say, the method for the present invention have advance, novelty, practicability, economy, can wide popularization and application.

Claims (2)

1. a kind of for making the material of multiple elements design flak jackets, which includes ultra-thin titanium alloy sheet (2), which is characterized in that Ultra-thin titanium alloy sheet (2) two sides are respectively equipped with ceramic wafer (1) and composite fibre ballistic fabric (3), the ultra-thin titanium alloy Plate (2) is wrinkle forming board.
2. it is according to claim 1 a kind of for making the hydrodynamics method of the material of multiple elements design flak jackets, it is special Sign is, method includes the following steps:
It is required according to the size of die size and shellproof target, ultra-thin titanium alloy sheet (2) is subjected to blanking, the ultra-thin titanium alloy Plate (2) includes Ti-6Al-4V, Ti-5Al-2.5Sn, and the ultra-thin titanium alloy sheet (2) smears proportioned zinc stearate and machine oil Mixture plays lubricating action;
Using wrinkle mold repeatedly, room temperature compression moulding carried out to ultra-thin titanium alloy sheet (2), before wrinkle, is passed through wrinkle cavity plate (5) Structure positions ultra-thin titanium alloy sheet (2), obtains waveform accordion-like plate after wrinkle punch-pin (4) compacting;
The waveform accordion-like plate blank that a time is completed in taking-up, is put into straightening recessed (7), with pressed convex after the completion of positioning Mould (6) straightening, obtains straight titanium alloy plate;
It will be reentered into wrinkle mold repeatedly, to ultra-thin titanium alloy plate after 180 ° of overturning by the titanium alloy plate of straightening again Room temperature compression moulding is carried out, the waveform accordion-like plate after obtaining the second passage RCS;The waveform that a time is completed in taking-up Accordion-like plate blank, is put into straightening mold repeatedly, and straightening after the completion of positioning obtains straight titanium alloy plate;
With the operating method of each passage in front, circulation repeatedly, completes multi-pass wrinkle-straightening technique repeatedly, that is, completes entire more The hydrodynamics technique of the ultra-thin titanium alloy sheet of first composite bulletproof garment.
CN201810790967.2A 2018-07-18 2018-07-18 A kind of material and its hydrodynamics method for making multiple elements design flak jackets Pending CN109059653A (en)

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CN201810790967.2A CN109059653A (en) 2018-07-18 2018-07-18 A kind of material and its hydrodynamics method for making multiple elements design flak jackets

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112588855A (en) * 2020-12-11 2021-04-02 上海交通大学 Preparation method of metal material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112588855A (en) * 2020-12-11 2021-04-02 上海交通大学 Preparation method of metal material
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Application publication date: 20181221