CN109059431B - High-efficiency energy-saving latex pillow mattress dehydration device - Google Patents
High-efficiency energy-saving latex pillow mattress dehydration device Download PDFInfo
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- CN109059431B CN109059431B CN201810657997.6A CN201810657997A CN109059431B CN 109059431 B CN109059431 B CN 109059431B CN 201810657997 A CN201810657997 A CN 201810657997A CN 109059431 B CN109059431 B CN 109059431B
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- latex pillow
- mattress
- plate
- drying box
- pillow mattress
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a high-efficiency energy-saving latex pillow mattress dehydration device, wherein a latex pillow mattress is placed in a placing groove on a conveying device, a hydraulic cylinder is used for driving a squeezing plate to descend, the squeezing plate is used for squeezing the latex pillow mattress, so that moisture in the latex pillow mattress is squeezed out and flows into a water collecting box through a water through hole, 80% of moisture in the latex pillow mattress can be squeezed out, the latex pillow mattress in the placing groove slides down to enter a drying box along with the conveying of the conveying device, and then the drying box is used for drying the latex pillow mattress, so that the drying efficiency of the latex pillow mattress can be improved, and a large number of resources can be saved; slide a curb plate of standing groove and set up on the bottom plate, can adjust the size of standing groove, the convenient latex pillow mattress that is applicable to not equidimension model to with stripper plate and hydraulic stem threaded connection, make things convenient for the dismantlement and the installation of stripper plate, facilitate the stripper plate of using different models.
Description
Technical Field
The invention relates to the technical field of latex product production equipment, in particular to a high-efficiency energy-saving latex pillow mattress dehydration device.
Background
The natural latex is a liquid flowing out from a rubber tree with a certain age when tapping according to a specified cut at a specified time, is milk white, has a solid content of 30-40 percent, and has an average rubber particle size of 1.06 micrometers. The fresh natural latex contains 27-41.3 wt% of rubber component, 44-70 wt% of water, 0.2-4.5 wt% of protein, 2-5 wt% of natural resin, 0.36-4.2 wt% of saccharide and 0.4 wt% of ash. In order to prevent the natural latex from coagulating due to the action of microorganisms and enzymes, ammonia and other stabilizers are often added. Natural latex is mainly used for making sponge products, extruded products and dipped products.
The production of natural latex is numerous, the most common latex pillow mattress is, these latex products are in the process of making the shaping, because the hydroscopicity of latex pillow is higher, so need to carry out the dehydration process to latex pillow mattress, this dehydration process all adopts large-scale drying-machine at present, slowly with the evaporation to dryness of moisture in the latex pillow mattress, this kind of large-scale drying-machine structure is complicated, and is expensive for manufacturing cost is high, and drying efficiency is slow moreover, very big improvement the cost of drying.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, provides an efficient and energy-saving latex pillow mattress dehydration device, and can effectively solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a high-efficiency energy-saving latex pillow mattress dewatering device comprises a conveying device and a drying box, wherein the conveying device comprises a driving motor, a connecting shaft, a driving wheel, a conveying belt and a driven wheel, the output end of the driving motor is connected with one end of the connecting shaft, the other end of the connecting shaft is connected with the driving wheel, the conveying belt is arranged between the driving wheel and the driven wheel, a plurality of placing grooves are uniformly arranged at intervals at the upper end of the conveying belt, each placing groove comprises a bottom plate and side plates arranged around the upper end of the bottom plate, a sliding groove is arranged on one side of the upper end of the bottom plate, one side plate is arranged in the sliding groove in a sliding manner, a plurality of water through holes are uniformly arranged at intervals on the bottom plate on each placing groove, one end of each water through hole penetrates through the bottom end of the conveying belt, a water, the top end of the supporting frame is provided with a first hydraulic cylinder, a hydraulic rod at one end of the first hydraulic cylinder penetrates through the bottom end of the supporting frame and is connected with an extrusion plate, the drying box is arranged at the lower end of a driven wheel, the top end of the drying box is provided with a feed inlet, two placing plates are arranged inside the drying box and are respectively a first placing plate and a second placing plate, the first placing plate is arranged above the second placing plate, one end of the first placing plate is hinged on the inner side wall of the drying box, the upper end of the first placing plate is fixedly connected with a supporting rod, one end of the supporting rod penetrates through the top end of the drying box and is connected with the output end of the second hydraulic cylinder, one side of the drying box is provided with an air blower, the output end of the air blower is connected with an air conveying pipe, an electric heating wire is arranged in the air conveying pipe, and one, the jet pipe is arranged around the inner side wall of the drying box, and a plurality of jet holes are uniformly arranged on one side of the jet pipe at intervals.
As a preferable technical scheme of the invention, one end of the hydraulic rod is provided with a connecting piece, and the connecting piece is provided with an external thread.
As a preferable technical scheme of the invention, an internal thread hole is arranged in the middle of the extrusion plate, and the internal thread hole is matched with the external thread.
As a preferable technical scheme of the invention, the bottom end of the water collecting tank is fixedly arranged on the supporting seat, and a liquid level sensor is arranged in the water collecting tank.
As a preferable technical solution of the present invention, the first placing plate and the second placing plate are both disposed obliquely, and the inclination angle is 20 ° to 30 °.
As a preferable technical solution of the present invention, the driving motor is a servo motor.
As a preferable technical solution of the present invention, the bottom plate and the side plate on the placing groove are both made of rubber materials.
The invention further comprises a control panel for controlling the operation of the system, wherein the control panel is provided with a touch display screen and an operation button, and a Siemens PLC controller is arranged inside the control panel.
Compared with the prior art, the invention has the beneficial effects that: according to the efficient energy-saving latex pillow mattress dehydration device, a latex pillow mattress is placed through a placing groove on a conveying device, when the latex pillow mattress is conveyed on the conveying device, a hydraulic cylinder is used for driving a squeezing plate to descend, so that the squeezing plate squeezes the latex pillow mattress, moisture in the latex pillow mattress is squeezed out and flows into a water collecting box through a water through hole, 80% of moisture in the latex pillow mattress can be squeezed out, then the latex pillow mattress in the placing groove slides down into a drying box along with the conveying of the conveying device, and then the drying box is used for drying the latex pillow mattress, so that the drying efficiency of the latex pillow mattress can be improved, a large number of resources can be saved, and the production cost of the latex pillow mattress is reduced; the side plate of the placing groove is arranged on the bottom plate in a sliding mode, the size of the placing groove can be adjusted, the latex pillow mattress is convenient to be suitable for different sizes and models, the extrusion plate is connected with the hydraulic rod through threads, the extrusion plate is convenient to detach and install, and the extrusion plates of different models are convenient to use.
Drawings
FIG. 1 is a schematic structural diagram of an efficient energy-saving latex pillow mattress dehydration device of the invention;
FIG. 2 is a schematic structural view of the inside of a drying box of the high-efficiency energy-saving latex pillow mattress dehydrating device of the invention;
FIG. 3 is a schematic view of a top view of a placement groove of the dewatering device for the high-efficiency energy-saving latex pillow mattress according to the present invention;
FIG. 4 is a schematic structural view of a hydraulic rod of the dewatering device of the high-efficiency energy-saving latex pillow mattress according to the present invention;
FIG. 5 is a schematic structural diagram of an extrusion plate of the dewatering device for the high-efficiency energy-saving latex pillow mattress according to the present invention;
in the figure: 1. a drying box; 2. a connecting shaft; 3. a driving wheel; 4. a conveyor belt; 5. a driven wheel; 6. a placement groove; 7. a base plate; 8. a side plate; 9. a chute; 10. a water through hole; 11. a water collection tank; 12. a support frame; 13. a first hydraulic cylinder; 14. a hydraulic lever; 15. a pressing plate; 16. a feed inlet; 17. a first placing plate; 18. a second placing plate; 19. a support bar; 20. a second hydraulic cylinder; 21. a blower; 22. a wind delivery pipe; 23. an electric heating wire; 24. a gas ejector tube; 25. a connecting member; 26. an external thread; 27. an internally threaded bore; 28. a supporting seat; 29. a control panel; 30. a touch display screen; 31. the button is operated.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a high-efficiency energy-saving latex pillow mattress dewatering device comprises a conveying device and a drying box 1, wherein the conveying device comprises a driving motor, a connecting shaft 2, a driving wheel 3, a conveying belt 4 and a driven wheel 5, the output end of the driving motor is connected with one end of the connecting shaft 2, the other end of the connecting shaft 2 is connected with the driving wheel 3, the conveying belt 4 is arranged between the driving wheel 3 and the driven wheel 5, a plurality of placing grooves 6 are uniformly arranged at the upper end of the conveying belt 4 at intervals, each placing groove 6 comprises a bottom plate 7 and a side plate 8 arranged around the upper end of the bottom plate 7, one side of the upper end of the bottom plate 7 is provided with a sliding groove 9, one side plate 8 is slidably arranged in the sliding groove 9, a plurality of water through holes 10 are uniformly arranged on the bottom plate 7 on the placing groove 6 at intervals, one end of each water through hole 10, a supporting frame 12 is arranged above the conveyor belt 4, a first hydraulic cylinder 13 is arranged at the top end of the supporting frame 12, a hydraulic rod 14 at one end of the first hydraulic cylinder 13 penetrates through the bottom end of the supporting frame 12 and is connected with a squeezing plate 15, the drying box 1 is arranged at the lower end of the driven wheel 5, a feed inlet 16 is arranged at the top end of the drying box 1, two placing plates, namely a first placing plate 17 and a second placing plate 18 respectively, the first placing plate 17 is arranged above the second placing plate 18, one end of the first placing plate 17 is hinged on the inner side wall of the drying box 1, a supporting rod 19 is fixedly connected at the upper end of the first placing plate 17, one end of the supporting rod 19 penetrates through the top end of the drying box 1 and is connected on the output end of the second hydraulic cylinder 20, an air blower 21 is arranged at one side of the drying box 1, an air conveying pipe 22 is connected at the output end, the inside jet-propelled pipe 24 of stoving case 1 is connected to defeated tuber pipe 22's one end, and jet-propelled pipe 24 sets up around the inside wall of stoving case 1, and one side interval of jet-propelled pipe 24 is even is provided with a plurality of fumarole.
One end of the hydraulic rod 14 is provided with a connecting piece 25, and the connecting piece 25 is provided with an external thread 26; the intermediate position of stripper plate 15 is provided with internal thread hole 27, and internal thread hole 27 matches each other with external screw thread 26, through with external screw thread 26 threaded connection in internal thread hole 27, realizes being connected of hydraulic stem 14 and stripper plate 15, makes things convenient for the dismantlement and the installation of stripper plate 15 to the stripper plate 15 of the not equidimension model of convenient change.
The bottom mounting of header tank 11 sets up on supporting seat 28, and the inside of header tank 11 is provided with level sensor, through the water content in level sensor real-time supervision header tank 11, conveniently in time reminds people to derive the moisture in the header tank 11.
The first placing plate 17 and the second placing plate 18 are obliquely arranged, the inclination angle is 20-30 degrees, the inclination angle is preferably 25 degrees, the latex pillow mattress falling into the drying box 1 can conveniently slide, and the latex pillow mattress is prevented from being stacked to influence the drying of the latex pillow mattress.
The driving motor is a servo motor, and the driving motor adopts the servo motor, so that the transmission speed of the conveyor belt 4 can be conveniently controlled.
The bottom plate 7 and the side plates 8 on the placing groove 6 are both made of rubber materials.
The system further comprises a control panel 29 for controlling the operation of the system, a touch display screen 30 and an operation button 31 are arranged on the control panel 29, and a Siemens PLC controller is arranged inside the control panel 29.
The working principle and the using process of the invention are as follows: the position of the side plate 8 is adjusted according to the size of a latex pillow mattress to be processed, an appropriate extrusion plate 15 is selected, the transmission speed of the conveyor belt 4 is controlled according to the output power of a driving motor, the expansion frequency of the first hydraulic cylinder 13 is determined according to the transmission speed of the conveyor belt 4 and the distance between two adjacent placing grooves 6, the expansion frequency of the first hydraulic cylinder 13 is set through the touch display screen 30, the latex pillow mattress is placed in the placing grooves 6, when the placing grooves 6 are conveyed to be right below the extrusion plate 15, the first hydraulic cylinder 13 extends, the extrusion plate 15 extrudes the latex pillow mattress in the placing grooves 6, the moisture in the latex pillow mattress is extruded, the water flows into the water collecting tank 11 through the water through holes 10, 80% of the moisture in the latex pillow mattress can be extruded out, then the latex pillow mattress in the placing grooves 6 slides down into the drying tank 1 along with the conveying of the conveyor belt 4, utilize second pneumatic cylinder 20 to lift the one end of first board 17 of placing, make the latex pillow mattress fall into second place the board 18 earlier, because first board 17 and the second of placing is placed the board 18 and is set up for the slope, so the latex pillow mattress that falls into on placing the board takes place to slide, avoid latex pillow mattress to take place to pile up, after a period of time with second pneumatic cylinder 20 descend, make the latex pillow mattress that falls into stop on first board 17 of placing, after latex pillow mattress falls into completely, turn on air-blower 21 and electric heating wire 23, air-blower 21 blows the heat that electric heating wire 23 produced to jet pipe 24, and spout through the fumarole on jet pipe 24, can dry the latex mattress, and dry more evenly, only need dry the remaining 20% moisture after the extrusion, not only can improve the drying efficiency of latex pillow, and can practice thrift a large amount of resources, the production cost of the latex pillow mattress is reduced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a high-efficient energy-saving latex pillow mattress dewatering device, includes conveyor and stoving case (1), its characterized in that, conveyor includes driving motor, connecting axle (2), action wheel (3), conveyer belt (4) and follows driving wheel (5), driving motor's output is connected in the one end of connecting axle (2), the other end of connecting axle (2) is connected on action wheel (3), be provided with conveyer belt (4) between action wheel (3) and the follow driving wheel (5), the upper end interval of conveyer belt (4) is even is provided with a plurality of standing groove (6), standing groove (6) include bottom plate (7) and set up curb plate (8) around bottom plate (7) upper end, upper end one side of bottom plate (7) is provided with spout (9), and one of them curb plate (8) slide and set up in spout (9), a plurality of water through holes (10) are uniformly arranged on a bottom plate (7) on the placing groove (6) at intervals, one end of each water through hole (10) penetrates through the bottom end of the conveying belt (4), a water collecting tank (11) is arranged at the middle position between the driving wheel (3) and the driven wheel (5), a supporting frame (12) is arranged above the conveying belt (4), a first hydraulic cylinder (13) is arranged at the top end of the supporting frame (12), a hydraulic rod (14) at one end of the first hydraulic cylinder (13) penetrates through the bottom end of the supporting frame (12) and is connected with a squeezing plate (15), the drying box (1) is arranged at the lower end of the driven wheel (5), a feeding hole (16) is formed in the top end of the drying box (1), two placing plates, namely a first placing plate (17) and a second placing plate (18), are arranged in the drying box (1), the first placing plate (17) is arranged above the second placing plate (18), one end of the first placing plate (17) is hinged on the inner side wall of the drying box (1), the upper end of the first placing plate (17) is fixedly connected with a supporting rod (19), one end of the supporting rod (19) penetrates through the top end of the drying box (1), and is connected with the output end of a second hydraulic cylinder (20), one side of the drying box (1) is provided with a blower (21), the output end of the blower (21) is connected with an air delivery pipe (22), an electric heating wire (23) is arranged in the air delivery pipe (22), one end of the air delivery pipe (22) is connected with an air injection pipe (24) in the drying box (1), the air injection pipe (24) is arranged around the inner side wall of the drying box (1), and a plurality of air injection holes are uniformly arranged on one side of the air injection pipe (24) at intervals.
2. The dewatering device for the latex pillow and mattress of claim 1, which is characterized in that: one end of the hydraulic rod (14) is provided with a connecting piece (25), and the connecting piece (25) is provided with an external thread (26).
3. The dewatering device for the latex pillow and mattress as claimed in claim 2, wherein: an internal thread hole (27) is formed in the middle of the extrusion plate (15), and the internal thread hole (27) is matched with the external thread (26).
4. The dewatering device for the latex pillow and mattress of claim 1, which is characterized in that: the bottom end of the water collecting tank (11) is fixedly arranged on the supporting seat (28), and a liquid level sensor is arranged inside the water collecting tank (11).
5. The dewatering device for the latex pillow and mattress of claim 1, which is characterized in that: the first placing plate (17) and the second placing plate (18) are both arranged obliquely, and the inclination angle is 20-30 degrees.
6. The dewatering device for the latex pillow and mattress of claim 1, which is characterized in that: the driving motor is a servo motor.
7. The dewatering device for the latex pillow and mattress of claim 1, which is characterized in that: the bottom plate (7) and the side plates (8) on the placing groove (6) are both made of rubber materials.
8. The dewatering device for the latex pillow and mattress of claim 1, which is characterized in that: the system is characterized by further comprising a control panel (29) used for controlling the operation of the system, wherein a touch display screen (30) and an operation button (31) are arranged on the control panel (29), and a Siemens PLC controller is arranged inside the control panel (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810657997.6A CN109059431B (en) | 2018-06-25 | 2018-06-25 | High-efficiency energy-saving latex pillow mattress dehydration device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810657997.6A CN109059431B (en) | 2018-06-25 | 2018-06-25 | High-efficiency energy-saving latex pillow mattress dehydration device |
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| Publication Number | Publication Date |
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| CN109059431A CN109059431A (en) | 2018-12-21 |
| CN109059431B true CN109059431B (en) | 2020-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810657997.6A Active CN109059431B (en) | 2018-06-25 | 2018-06-25 | High-efficiency energy-saving latex pillow mattress dehydration device |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110053273B (en) * | 2019-05-24 | 2023-11-07 | 芜湖滤森净化设备有限公司 | High-temperature melt-blowing process of filter element |
| CN110479661A (en) * | 2019-08-28 | 2019-11-22 | 杭州盟韵科技有限公司 | A kind of high-volume natural emulsion mattress cleaning equipment |
| CN111716795B (en) * | 2020-07-01 | 2022-12-27 | 蓝添财 | Biomass power generation equipment protection device |
| CN112264366B (en) * | 2020-10-09 | 2021-08-31 | 浙江强春乳胶制造有限公司 | Production of latex mattress is with wasing dehydration composite set |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3790311B2 (en) * | 1996-11-08 | 2006-06-28 | 株式会社名南製作所 | Veneer veneer dewatering equipment |
| ITMI20061678A1 (en) * | 2006-09-04 | 2008-03-05 | Danieli & C Officine Meccaniche Spa | RIBBON DRYER |
| CN103978706B (en) * | 2014-05-30 | 2016-02-03 | 泉州恒昂工贸有限公司 | A kind of production equipment of latex mattress |
| CN104819634B (en) * | 2015-04-17 | 2019-01-11 | 邓文华 | A kind of natural rubber dry processing device |
| CN105352270B (en) * | 2015-11-29 | 2018-11-16 | 东阳市空想智能科技有限公司 | A kind of dehydrator |
| CN206787247U (en) * | 2016-07-11 | 2017-12-22 | 潘芳芳 | A kind of simple towel drying device |
| CN206944665U (en) * | 2017-06-28 | 2018-01-30 | 扬州快乐机械有限公司 | A kind of drier for latex product |
| CN107421299A (en) * | 2017-07-20 | 2017-12-01 | 盐城真凤机械有限公司 | Drying device after a kind of cleaning for chemical fiber fabric |
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2018
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