CN103978706B - A kind of production equipment of latex mattress - Google Patents
A kind of production equipment of latex mattress Download PDFInfo
- Publication number
- CN103978706B CN103978706B CN201410234828.3A CN201410234828A CN103978706B CN 103978706 B CN103978706 B CN 103978706B CN 201410234828 A CN201410234828 A CN 201410234828A CN 103978706 B CN103978706 B CN 103978706B
- Authority
- CN
- China
- Prior art keywords
- machine
- latex mattress
- compression roller
- roller group
- production equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The present invention discloses a kind of production equipment of latex mattress, and it comprises foaming machine, extrusion shaping machine, ultraviolet sterilization forming machine, dry blowing machine, the first steam drying machine, water washing device, plural compression roller group, microwave dryer, the second steam drying machine, cooler, perforating press and guillotine successively along streamline direction.The production equipment of latex mattress of the present invention achieves the production line balance of latex mattress, the turnaround time decreased in production process, improves the continuity of production, substantially increases production efficiency.And the latex mattress good springiness produced, good permeability, without harmful components, softness, comfortable, as mattress or bolster, there are extraordinary market prospects.
Description
Technical field
The present invention relates to a kind of production equipment of latex mattress.
Background technology
At present, due to latex there is super soft, high tenacity, indeformable, non-sclerous, nontoxic, stable physical property, germ can be suppressed, acarid grows, without advantages such as electrostatic, thus be widely applied in furniture item, if mattress and pillow major part are all adopt latex mattress to make, therefore being in great demand of latex mattress, but existing manufacturing enterprise produces all unrealized production line balance of latex mattress, production efficiency is low, cannot meet the need of market.
Summary of the invention
In order to solve deficiency of the prior art, the object of the present invention is to provide the production equipment of the latex mattress that a kind of production line balance, production efficiency are high.
For achieving the above object, the present invention is by the following technical solutions:
A production equipment for latex mattress, it comprises foaming machine, extrusion shaping machine, ultraviolet sterilization forming machine, dry blowing machine, the first steam drying machine, water washing device, plural compression roller group, microwave dryer, the second steam drying machine, cooler, perforating press and guillotine successively along streamline direction;
Described ultraviolet sterilization forming machine comprises the sterilization box of tunnel type, one end of sterilization box is provided with entrance, the other end is provided with outlet, and be provided with the sterilization running through its entrance and exit in sterilization box and transmit guipure, sterilization transmits above and below guipure and is provided with several ultraviolet germicidal lamps at equal intervals respectively;
Described water washing device comprises washing pool, and the top of washing pool is provided with shower;
Described microwave dryer comprises the drying baker of tunnel type, and one end of drying baker is provided with entrance, and the other end is provided with outlet; The top of drying baker is equidistantly provided with several exhaust outlets, and exhaust outlet is all connected with air exhauster; The microwave transmission guipure running through its entrance and exit is provided with in described drying baker, the top of microwave transmission guipure is equidistantly provided with several microwave generators, described microwave dryer also comprises temperature sensor, alarm and controller, described temperature sensor is located in drying baker, alarm is located at outside drying baker, described temperature sensor, alarm and microwave generator are electrically connected with controller respectively, and microwave generator controls its power output by controller.
The first live-roller group is provided with between the discharging opening of described extrusion shaping machine and the entrance of ultraviolet sterilization forming machine, be provided with the second live-roller group between the outlet of described first steam drying machine and water washing device, between the outlet of cooler and the entrance of perforating press, be provided with the 3rd live-roller group.
Another water washing device is also provided with between the first two compression roller group.Another water washing device is again washed latex mattress, and then is removed by the impurity such as harmful substance soluble in water on latex mattress and dust clean.
Described compression roller group comprises compression roller and lower compression roller, and described upper compression roller two ends are provided with the distance regulating mechanism of adjustable upper compression roller and lower compression roller spacing.Compression roller group can be made to be applicable to the latex mattress of different-thickness by distance regulating mechanism.
The length of described ultraviolet sterilization forming machine is 6m; The length of described dry blowing machine is 8m, and dry blowing temperature is 70 ~ 80 DEG C; The length of described first steam drying machine is 35m, vapor (steam) temperature 115 ~ 125 DEG C; The length of described microwave dryer is 27m; The length of described second steam drying machine is 34.5m, and the temperature of steam drying is 115 ~ 125 DEG C; The length of described cooler is 5m, and chilling temperature is-5 ~ 0 DEG C.The setting of above structure, can allow the better quality that latex mattress is produced.
The present invention adopts above technical scheme, extrusion shaping machine is pumped into after the raw material of latex mattress foams in foaming machine, the latex mattress of sequential like is extruded in the outlet of extrusion shaping machine, ultraviolet sterilization forming machine carries out sterilizing and sizing to latex mattress, dry blowing machine and the first steam drying machine carry out sterilizing and sizing to latex mattress, water washing device is for dissolving harmful substance soluble in water on latex mattress and being removed by the impurity such as dust, water on latex mattress is removed by extruding latex mattress by compression roller group, microwave dryer carries out sterilizing and oven dry to latex mattress, air-cooler cools latex mattress, perforating press carries out punching press air-vent to latex mattress, cut and just the latex mattress of sequential like is cut into specific dimensions.
In a word, the production equipment of latex mattress of the present invention achieves the production line balance of latex mattress, the turnaround time decreased in production process, improves the continuity of production, substantially increases production efficiency.And the latex mattress good springiness produced, good permeability, without harmful components, softness, comfortable, as mattress or bolster, there are extraordinary market prospects.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further details;
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is the schematic diagram of middle-ultraviolet lamp sterilization forming machine of the present invention;
Fig. 3 is the schematic diagram of microwave dryer in the present invention;
Fig. 4 is the schematic diagram of compression roller group in the present invention.
Detailed description of the invention
One of as shown in Figure 1 to Figure 4, the production equipment of a kind of latex mattress of the present invention, its comprise successively along streamline direction foaming machine 1, extrusion shaping machine 2, ultraviolet sterilization forming machine 3, dry blowing machine 4, first steam drying machine 5, water washing device 6, plural compression roller group 7,9,10, microwave dryer 11, second steam drying machine 12, cooler 13, perforating press 14 and guillotine 15;
Described ultraviolet sterilization forming machine 3 comprises the sterilization box 31 of tunnel type, one end of sterilization box 31 is provided with entrance, the other end is provided with outlet, be provided with the sterilization running through its entrance and exit in sterilization box and transmit guipure 32, sterilization transmits above and below guipure 32 and is provided with several ultraviolet germicidal lamps 33 respectively at equal intervals;
Described water washing device 6 comprises washing pool 61, and the top of washing pool 61 is provided with shower 62; The water sprayed by the water in washing pool 61 and shower 62 is dissolved latex mattress surface harmful substance soluble in water, cleans impurity such as dusts simultaneously.
Described microwave dryer 11 comprises the drying baker 111 of tunnel type, and one end of drying baker 111 is provided with entrance, and the other end is provided with outlet; The top of drying baker is equidistantly provided with several exhaust outlets, and exhaust outlet is all connected with air exhauster 112; The microwave transmission guipure 113 running through its entrance and exit is provided with in described drying baker 111, the top of microwave transmission guipure 113 is equidistantly provided with several microwave generators 114, described microwave dryer 11 also comprises temperature sensor 115, alarm 116 and controller, described temperature sensor 115 is located in drying baker 111, alarm 116 is located at outside drying baker 111, described temperature sensor 115, alarm 116 and microwave generator 114 are electrically connected with controller respectively, and microwave generator 114 controls its power output by controller.When microwave dryer 11 works, dried by microwave generator 114 pairs of latex mattress, the moisture in drying baker 111 is discharged by air exhauster 112 simultaneously; In addition, this microwave dryer 11 carrys out the temperature of Real-Time Monitoring drying baker 111 inside by temperature temperature sensor 115, when temperature is greater than setting value, is controlled the power output of microwave generator 114 by controller, the temperature of drying baker 111 inside is remained in range of set value.Alarm 116 damages for drying system, when the temperature of drying baker 111 inside cannot regulate automatically, plays the effect of warning.Alarm 116 can be indicator lamp, loudspeaker or the combination of the two.
The first live-roller group 16 is provided with between the discharging opening of described extrusion shaping machine 2 and the entrance of ultraviolet sterilization forming machine 3, be provided with the second live-roller group 17 between the outlet of described first steam drying machine 5 and water washing device 6, between the outlet of cooler 13 and the entrance of perforating press 14, be provided with the 3rd live-roller group 18.
Another water washing device 8 is also provided with between the first two compression roller group 7,9.Water washing device 8 is identical with the structure of water washing device 6, is again washed latex mattress by another water washing device 8, and then is removed by the impurity such as harmful substance soluble in water on latex mattress and dust clean.
Described compression roller group 7 comprises compression roller 71 and lower compression roller 72, and described upper compression roller 71 two ends are provided with the distance regulating mechanism 73 of adjustable upper compression roller 71 and lower compression roller 72 spacing.Compression roller group 7 can be made to be applicable to the latex mattress of different-thickness by distance regulating mechanism 73.Compression roller group 9,10 is identical with compression roller group 7 structure.
The length of described ultraviolet sterilization forming machine 3 is 6m; The length of described dry blowing machine 4 is 8m, and dry blowing temperature is 70 ~ 80 DEG C; The length of described first steam drying machine 5 is 35m, and the temperature of steam drying is 115 ~ 125 DEG C; The length of described microwave dryer 11 is 27m; The length of described second steam drying machine 12 is 34.5m, and the temperature of steam drying is 115 ~ 125 DEG C; The length of described cooler 13 is 5m, and chilling temperature is-5 ~ 0 DEG C.The setting of above structure, can allow the better quality that latex mattress is produced.
The course of work of the present embodiment: latex mattress raw material pumps into extrusion shaping machine 2 after foaming in foaming machine 1, the latex mattress of sequential like is extruded in the outlet of extrusion shaping machine 2, latex mattress enters ultraviolet sterilization forming machine 3 afterwards, carry out sterilizing by ultraviolet to latex mattress, the temperature (60 ~ 70 DEG C) that ultraviolet germicidal lamp 33 produces simultaneously has the effect of sizing to latex mattress; Subsequently, latex mattress enters dry blowing machine 4, first steam drying machine 5 more successively and carries out drying and sterilizing; Then, latex mattress is sequentially through water washing device 6, compression roller group 7, water washing device 8, compression roller group 9, compression roller group 10, the impurity such as harmful substance soluble in water on latex mattress and dust are removed clean by water washing device 6,8, and the water on latex mattress is removed by extruding latex mattress by compression roller group 7,9,10; Then, latex mattress enters microwave dryer 11 and the second steam drying machine 12 more successively, carries out drying and sterilizing; From the second steam drying machine 12 out after latex mattress enter cooler 13 and cool; Cooled latex mattress, through perforating press 14 punching, the pitch of holes after punching is generally 15 ~ 20cm; Finally, latex mattress enters in guillotine 15, cuts into specific dimensions.
Claims (5)
1. a production equipment for latex mattress, is characterized in that: it comprises foaming machine, extrusion shaping machine, ultraviolet sterilization forming machine, dry blowing machine, the first steam drying machine, water washing device, plural compression roller group, microwave dryer, the second steam drying machine, cooler, perforating press and guillotine successively along streamline direction;
Described ultraviolet sterilization forming machine comprises the sterilization box of tunnel type, one end of sterilization box is provided with entrance, the other end is provided with outlet, and be provided with the sterilization running through its entrance and exit in sterilization box and transmit guipure, sterilization transmits above and below guipure and is provided with several ultraviolet germicidal lamps at equal intervals respectively;
Described water washing device comprises washing pool, and the top of washing pool is provided with shower;
Described microwave dryer comprises the drying baker of tunnel type, and one end of drying baker is provided with entrance, and the other end is provided with outlet; The top of drying baker is equidistantly provided with several exhaust outlets, and exhaust outlet is all connected with air exhauster; The microwave transmission guipure running through its entrance and exit is provided with in described drying baker, the top of microwave transmission guipure is equidistantly provided with several microwave generators, described microwave dryer also comprises temperature sensor, alarm and controller, described temperature sensor is located in drying baker, alarm is located at outside drying baker, described temperature sensor, alarm and microwave generator are electrically connected with controller respectively, and microwave generator controls its power output by controller.
2. the production equipment of a kind of latex mattress according to claim 1, it is characterized in that: between the discharging opening of described extrusion shaping machine and the entrance of ultraviolet sterilization forming machine, be provided with the first live-roller group, be provided with the second live-roller group between the outlet of described first steam drying machine and water washing device, between the outlet of cooler and the entrance of perforating press, be provided with the 3rd live-roller group.
3. the production equipment of a kind of latex mattress according to claim 1, is characterized in that: between the first two compression roller group, be also provided with another water washing device.
4. the production equipment of a kind of latex mattress according to claim 1, is characterized in that: described compression roller group comprises compression roller and lower compression roller, and described upper compression roller two ends are provided with the distance regulating mechanism of adjustable upper compression roller and lower compression roller spacing.
5. the production equipment of a kind of latex mattress according to claim 1, is characterized in that: the length of described ultraviolet sterilization forming machine is 6m; The length of described dry blowing machine is 8m, and dry blowing temperature is 70 ~ 80 DEG C; The length of described first steam drying machine is 35m, vapor (steam) temperature 115 ~ 125 DEG C; The length of described microwave dryer is 27m; The length of described second steam drying machine is 34.5m, and the temperature of steam drying is 115 ~ 125 DEG C; The length of described cooler is 5m, and chilling temperature is-5 ~ 0 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410234828.3A CN103978706B (en) | 2014-05-30 | 2014-05-30 | A kind of production equipment of latex mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410234828.3A CN103978706B (en) | 2014-05-30 | 2014-05-30 | A kind of production equipment of latex mattress |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103978706A CN103978706A (en) | 2014-08-13 |
| CN103978706B true CN103978706B (en) | 2016-02-03 |
Family
ID=51270988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410234828.3A Active CN103978706B (en) | 2014-05-30 | 2014-05-30 | A kind of production equipment of latex mattress |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103978706B (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400956A (en) * | 2014-11-06 | 2015-03-11 | 苏州爱马仕服饰有限公司 | Making technology of natural latex pillow |
| CN105342266A (en) * | 2015-12-03 | 2016-02-24 | 贾晓静 | Large-size automated processing equipment for pillow interiors |
| CN105996576A (en) * | 2016-07-15 | 2016-10-12 | 开平市荣发机械有限公司 | Wet type latex mattress production line |
| CN107449264B (en) * | 2017-09-15 | 2023-05-26 | 四川宏图普新微波科技有限公司 | Polytetrafluoroethylene dispersion resin particle wet material drying system and method |
| CN108160598A (en) * | 2017-12-28 | 2018-06-15 | 南京康翱峰自动化科技有限公司 | Medical instrument cleaning drying device |
| CN108180739B (en) * | 2018-02-12 | 2023-08-15 | 郭永广 | Be applicable to emulsion pad drying processing device |
| CN108224971A (en) * | 2018-02-12 | 2018-06-29 | 郭永广 | A kind of latex mattress is dried system |
| CN109059508A (en) * | 2018-05-31 | 2018-12-21 | 罗发业 | Drying unit is used in a kind of production and processing of latex pillow |
| CN109059431B (en) * | 2018-06-25 | 2020-11-10 | 江苏盛凡信息服务有限公司 | High-efficiency energy-saving latex pillow mattress dehydration device |
| CN108941010A (en) * | 2018-09-07 | 2018-12-07 | 扬州快乐机械有限公司 | The cleaning device of latex product |
| CN109760255B (en) * | 2018-12-28 | 2020-10-09 | 浙江舒慕思乳胶科技有限公司 | Mattress production process |
| CN109531906B (en) * | 2018-12-28 | 2020-07-24 | 浙江舒慕思乳胶科技有限公司 | Mattress production line |
| CN110314890B (en) * | 2019-07-02 | 2021-09-14 | 海啊科技有限公司 | Latex pillow finished product surface treatment mechanism |
| CN113618984A (en) * | 2021-08-23 | 2021-11-09 | 曙宜博(苏州)新材料科技有限公司 | Preparation device and method of low-VOC memory pillow |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101077602A (en) * | 2007-06-19 | 2007-11-28 | 李广明 | Chain-plate type emulsion foaming product progressive forming production process |
| JP2011011029A (en) * | 2009-07-03 | 2011-01-20 | Hakko Kk | Method of manufacturing three-dimensional network structure mat |
| CN102616726A (en) * | 2012-03-20 | 2012-08-01 | 张小能 | Process for producing rubber-free ultra-thick mattress |
| CN103070569A (en) * | 2013-01-18 | 2013-05-01 | 徐均涛 | Cushion manufacturing method |
-
2014
- 2014-05-30 CN CN201410234828.3A patent/CN103978706B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN103978706A (en) | 2014-08-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103978706B (en) | A kind of production equipment of latex mattress | |
| CN205128642U (en) | Aluminium alloy extrusion device | |
| JP2013000940A (en) | Extrusion molding machine for manufacturing wood pellet | |
| CN207549420U (en) | A kind of quickly cooling device for insulating materials production | |
| CN209616097U (en) | A kind of modifying waste plastic production line wire drawing drying device | |
| CN206983235U (en) | A kind of Rubber Extruder with refrigerating function | |
| CN204109315U (en) | Plastic extrusion water cooling bracing granulating and drying frame | |
| CN207547287U (en) | A kind of Extrusion Process of Aluminum Alloy Profile molding machine | |
| CN205202108U (en) | A cooling device for rubber extruder | |
| CN102729447B (en) | Polyethylene feed tube production line processing control method | |
| CN201566121U (en) | Cooling device of perspex bar | |
| CN104562235A (en) | Forming technology of fishing net threads suitable for fresh water | |
| CN205641895U (en) | A cold and hot air dryer in turn for plastic granules production line | |
| CN107984724A (en) | A kind of extruding machine | |
| CN204630312U (en) | A kind of drying machine of wind adjustable | |
| CN205044146U (en) | Serialization winding production facility of carat pipe | |
| CN203031923U (en) | Drawn wire water cooling system | |
| CN205631105U (en) | Novel plastic extrusion cooling back rapid draing device | |
| CN206287388U (en) | Improve pelletizing and dehydrate all-in-one | |
| CN103350502B (en) | The production technology of rod extruded by a kind of heavy caliber lucite | |
| CN204149360U (en) | A kind of film online recycling comminutor | |
| CN205044116U (en) | Water -cooling extruding machine | |
| CN209098487U (en) | A kind of automation sludge at low temperature drying equipment | |
| CN213321174U (en) | Blanking mechanism for producing PE (polyethylene) breathable composite film | |
| CN212737013U (en) | Shaping table of plastic profile extrusion die |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170413 Address after: 362805 Fujian Province, Quangang District Road, southwest side of the Quanzhou Hang Hang Hang industrial and Trade Co., Ltd. (phase two) Patentee after: Quanzhou Home Textile Technology Co., Ltd. Address before: 362000 Quangang City, Quanzhou province Tu Tu town intersection Village Patentee before: Quanzhou Heng Ang Trade Co., Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 362805 Quanzhou, Heng Fang industrial and Trade Co., Ltd. (phase two), southwest of Yifeng Road, Quangang District, Quanzhou, Fujian. Patentee after: Quanzhou Xi Bao Home Technology Co., Ltd. Address before: 362805 Quanzhou, Heng Fang industrial and Trade Co., Ltd. (phase two), southwest of Yifeng Road, Quangang District, Quanzhou, Fujian. Patentee before: Quanzhou Home Textile Technology Co., Ltd. |