CN112264366B - Production of latex mattress is with wasing dehydration composite set - Google Patents
Production of latex mattress is with wasing dehydration composite set Download PDFInfo
- Publication number
- CN112264366B CN112264366B CN202011071538.3A CN202011071538A CN112264366B CN 112264366 B CN112264366 B CN 112264366B CN 202011071538 A CN202011071538 A CN 202011071538A CN 112264366 B CN112264366 B CN 112264366B
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- bottom plate
- latex mattress
- extrusion
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- 239000004816 latex Substances 0.000 title claims abstract description 87
- 229920000126 latex Polymers 0.000 title claims abstract description 87
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 230000018044 dehydration Effects 0.000 title claims description 7
- 238000006297 dehydration reaction Methods 0.000 title claims description 7
- 239000002131 composite material Substances 0.000 title claims description 4
- 238000004140 cleaning Methods 0.000 claims abstract description 94
- 238000001035 drying Methods 0.000 claims abstract description 27
- 238000001125 extrusion Methods 0.000 claims description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 23
- 238000005406 washing Methods 0.000 claims description 15
- 238000005485 electric heating Methods 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 230000013011 mating Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 25
- 238000010586 diagram Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/003—Supply-air or gas filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a cleaning and dewatering combined device for producing a latex mattress, which comprises a cleaning device, an extruding device and a drying device, wherein the extruding device is positioned at one side of the cleaning device, the drying device is positioned at one side of the extruding device, which is far away from the cleaning device, a conveyor belt is arranged below the cleaning device, a placing device for placing the latex mattress is arranged on the conveyor belt, the placing device comprises a bottom plate and a side plate, which is arranged around the upper surface of the bottom plate, a placing groove is formed between the bottom plate and the side plate, a plurality of through holes are arranged on the upper surface of the bottom plate at intervals, and an opening and closing device for opening and closing the through holes is arranged in the bottom plate. Therefore, the drying time can be greatly shortened, the energy consumption is saved, the use cost is reduced, and the production efficiency is improved.
Description
Technical Field
The invention relates to a cleaning and dewatering combined device for latex mattress production.
Background
The latex mattress is a modern green bedroom article which is prepared by using rubber sap collected from rubber trees and combining modern equipment and technology through skillful technical processes to perform processes such as stripping, foaming, gelling, vulcanizing, washing, drying, forming, packaging and the like, and has various excellent performances and is suitable for high-quality and healthy sleep of a human body. The latex sponge is a porous rubber material with a cellular structure of all connected pores or most of connected pores and a small part of unconnected pores. Is the one which consumes the largest amount of latex in the latex product. The elastic bearing has the characteristics of high elasticity, shock absorption, compression fatigue resistance, good bearing capacity, comfort, durability and the like. Latex mattress can the adhesion a large amount of residues and impurity in production shaping rear surface, consequently need wash the latex mattress after the production shaping, current washing mode is for placing latex mattress in the basin through artifical washing, take out latex mattress again after the washing is accomplished and transfer to drying-machine in large-scale drying-machine, the process of transferring latex mattress also is accomplished through the manual work, such mode workman intensity of labour is big, need open large-scale drying-machine for guaranteeing that latex mattress dries thoroughly, the energy consumption is high, use cost is high, low in production efficiency.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the cleaning and dewatering combined device for the production of the latex mattress, which can reduce the labor intensity of workers, reduce the use cost, has high production efficiency, and is energy-saving and environment-friendly.
The technical scheme of the invention is realized as follows: the utility model provides a production of latex mattress is with wasing dehydration composite set, includes belt cleaning device, extrusion device, drying device, its characterized in that: the utility model discloses a latex mattress, including extrusion device, drying device, belt cleaning device below, belt cleaning device below, be equipped with the placer who is used for placing the latex mattress on the belt cleaning device, placer includes the bottom plate and encircles the curb plate that the bottom plate upper surface set up, the bottom plate forms the standing groove with the curb plate, bottom plate upper surface interval is equipped with a plurality of through hole, the through hole runs through the bottom plate upper and lower surface, be equipped with the headstock gear who is used for opening and close the through hole in the bottom plate.
By adopting the technical scheme, the conveyor belt stretches from the lower part of the cleaning device to the lower part of the drying device, the placing device is fixed on the conveyor belt and can move along with the conveyor belt, when the latex mattress is used, the latex mattress after production molding is placed in the placing groove formed by the bottom plate and the side plate, the conveyor belt is started to convey the placing device to the lower part of the cleaning device, the cleaning device is started to clean the latex mattress, the opening and closing of the through hole can be controlled by the opening and closing device to realize water storage and drainage for the placing groove in the cleaning process, after the cleaning is finished, the conveyor belt conveys the placing device to the lower part of the extruding device, the opening and closing device is controlled to open the through hole, the extruding device is started to extrude the latex mattress, 80 percent of water in the latex mattress can be extruded in the extruding process, after the extrusion, the conveyor belt conveys the placing device to the lower part of the drying device, the drying device is started to dry the latex mattress, the latex mattress is dried by the aid of the cleaning device, and compared with the prior art, the latex mattress is cleaned by the aid of the cleaning device, cleaning efficiency is high, the latex mattress is transferred by the aid of the conveyor belt after cleaning is completed, labor intensity of workers is reduced, the latex mattress is extruded before drying, most of moisture is extruded, drying time can be greatly shortened, energy consumption is saved, use cost is reduced, and production efficiency is improved.
The invention is further configured to: the opening and closing device is including establishing the mounting groove in the bottom plate, be equipped with the spout along the horizontal direction in the bottom plate, spout and a plurality of through hole all communicate, it is equipped with the baffle to slide along the horizontal direction in the spout, be equipped with the mating holes that the through hole mutually supported on the baffle, spout one end and mounting groove intercommunication, the one end that the baffle is close to the mounting groove extends to in the mounting groove and is equipped with the iron plate at the tip, the mounting groove is kept away from and is equipped with the electro-magnet on the lateral wall of spout one side, the one end that the baffle is located the mounting groove is equipped with the stopper, be equipped with reset spring on the mounting groove lateral wall, reset spring keeps away from the one end and the stopper lateral wall fixed connection of mounting groove lateral wall.
By adopting the technical scheme, the aperture of the matching hole is the same as that of the through hole, the number of the matching holes is the same as that of the through holes, the through holes are vertically arranged, the sliding groove is perpendicular to the through holes, the limiting block limits the baffle plate to enable the baffle plate to slide in a certain range, when the through holes need to be closed, the electromagnet is electrified to generate magnetic attraction iron blocks, the iron blocks drive the baffle plate to slide towards the direction close to the electromagnet, the baffle plate drives the limiting block to move, the limiting block extrudes the reset spring in the movement process, the reset spring is extruded to generate elastic force, the matching holes are gradually far away from the through holes in the sliding process of the baffle plate, finally, the matching holes are separated from the through holes, the through holes are blocked and closed by the baffle plate, when the through holes need to be opened, the electromagnet is powered off, the electromagnet loses magnetism and does not attract the iron blocks, at the moment, the elastic force of the reset spring pushes the limiting block towards the direction close to the sliding groove, the stopper drives the baffle and slides towards keeping away from the mounting groove direction, and the baffle drives the iron plate and moves towards keeping away from the electro-magnet direction, and baffle slip in-process mating holes is close to the through hole gradually, and final mating holes is coaxial with the through hole, and the through hole is opened this moment, and this simple structure is reasonable, only needs the break-make electricity of control electro-magnet can realize opening and closing of through hole, and is very convenient.
The invention is further configured to: the cleaning device comprises a cleaning frame body, a water tank is arranged on the side wall of the cleaning frame body, a cleaning pipe is arranged on the water tank, one end, away from the water tank, of the cleaning pipe is provided with a spray head, a first hydraulic cylinder is arranged on the cleaning frame body, a first piston rod on the first hydraulic cylinder is arranged downwards, one end, away from the first hydraulic cylinder, of the first piston rod is provided with an installation block, a motor groove is formed in the installation block, a driving motor is arranged in the motor groove, the output end of the driving motor is provided with a rotating shaft, and a cleaning roller is arranged on the rotating shaft.
By adopting the technical scheme, the water tank and the first hydraulic cylinder are fixed on the cleaning frame body, the water tank is connected with the cleaning pipe through the water pump, the conveyor belt conveys the placing device to the lower part of the cleaning device, the through hole is closed, the water pump is started to spray water in the water tank onto the latex mattress through the cleaning pipe and the spray head, the first hydraulic cylinder is started, the first hydraulic cylinder drives the first piston rod to move downwards, the first piston rod drives the mounting block to move downwards, the mounting block drives the driving motor, the rotating shaft and the cleaning roller to move downwards so that the cleaning roller is close to the latex mattress, the driving motor is started to drive the rotating shaft to rotate, the rotating shaft drives the cleaning roller to rotate to clean the surface of the latex mattress, the through hole is opened to discharge water in the placing groove after one-time cleaning is finished, the through hole is closed again to continuously clean the latex mattress after water in the placing groove is discharged, and the cleaning process is easy and simple, the drainage is convenient.
The invention is further configured to: the extrusion device comprises an extrusion frame body, a second hydraulic cylinder is arranged on the bottom surface of the extrusion frame body, a second piston rod on the second hydraulic cylinder is arranged downwards, and an extrusion block is arranged at one end, far away from the second hydraulic cylinder, of the second piston rod.
Through adopting above-mentioned technical scheme, the second pneumatic cylinder is fixed on the extrusion support body, and latex mattress accomplishes the washing back conveyer belt and conveys placer below the extrusion device, opens the through hole, starts the second pneumatic cylinder, and second pneumatic cylinder drive second piston rod downstream, and the second piston rod takes the extrusion piece downstream extrusion latex mattress, and moisture in the extrusion in-process latex mattress separates and through the through hole discharge standing groove with latex mattress.
The invention is further configured to: the bottom surface of the extrusion block is provided with a vibration plate, the bottom surface of the vibration plate is uniformly provided with a plurality of salient points, and a vibration motor for driving the vibration plate to vibrate is arranged in the extrusion block.
Through adopting above-mentioned technical scheme, vibration board and extrusion piece bottom surface swing joint, when extrusion latex mattress, a plurality of bump and latex mattress surface contact, vibrating motor start-up drive vibration board vibration, and vibration board drives the bump vibration, and the bump constantly strikes latex mattress surface, extrudes more moisture from latex mattress.
The invention is further configured to: the drying device comprises an electric heating box, a heating wire is arranged inside the electric heating box, a pump body is arranged on the outer wall of the electric heating box, the pump body is communicated with the inside of the electric heating box through a connecting pipe, a wind outlet pipe is arranged at one end, far away from the connecting pipe, of the pump body, a plurality of wind outlets are formed in the wind outlet pipe at intervals towards one side of the conveying belt, an air inlet pipe is arranged on the side wall, far away from one side of the pump body, of the electric heating box, and an air filter element is arranged on the air inlet pipe.
Through adopting above-mentioned technical scheme, the back is extruded with most moisture in the latex mattress to the extrusion device, the conveyer belt conveys placer below the air outlet, a plurality of air outlet all faces the latex mattress, open the heater strip and to the inside heating of electric heat box, make the air in the electric heat box heat up, the pump body starts to pass through the connecting pipe suction with the steam in the electric heat box and goes out the tuber pipe, and blow off through a plurality of air outlet on the play tuber pipe and dry to the latex mattress, the air-supply line is used for communicating electric heat box and outside air, air filter can prevent that the dust from getting into in the electric heat box.
The invention is further configured to: the conveying belt is provided with a collecting hole opposite to the through hole, a collecting hopper is arranged below the conveying belt, the collecting hole is communicated with the top of the collecting hopper, a collecting box is arranged on one side of the conveying belt, the bottom of the collecting hopper is communicated with the collecting box through a collecting pipe, and a filter screen is arranged in the collecting hopper.
Through adopting above-mentioned technical scheme, when the drainage, during moisture loops through and gets into to collect and fight behind through hole and the collecting hole, through collecting the bottom of fighting again and pass through collecting pipe and collecting box intercommunication, the recovery of water resource has been realized, energy-concerving and environment-protective, collect and fight the top and span to belt cleaning device and drying device below, at whole washing, the water resource can both be retrieved to the dehydration in-process, the filter screen can intercept residue and impurity that come under the washing, the water that makes the collecting box collect is purer.
The invention is further configured to: the utility model discloses a heating device, including curb plate, washing support body, extrusion support body, curb plate top, first infrared receiver, extrusion support body bottom surface, the curb plate top is equipped with infrared transmitter, washing support body bottom surface is equipped with the first infrared receiver who mutually supports with infrared transmitter, extrusion support body bottom surface is equipped with the second infrared receiver who mutually supports with infrared transmitter, be equipped with the third infrared receiver who mutually supports with infrared transmitter on the electric heat box outer wall.
By adopting the technical scheme, the first infrared receiver, the second infrared receiver and the third infrared receiver can all receive signals sent by the infrared transmitter, the latex mattress after production and molding is placed in the placing groove, the infrared transmitter is started, the first infrared receiver is in a standby state, the conveyor belt starts the conveying and placing device, when the first infrared receiver receives the signals sent by the infrared transmitter, the conveyor belt stops, the cleaning device starts to clean the latex mattress, the infrared transmitter starts after cleaning, the second infrared receiver is in a standby state and transmits and drives the starting conveying and placing device, when the second infrared receiver receives the signals sent by the infrared transmitter, the conveyor belt stops, the extruding device starts to extrude and dewater the latex mattress, the infrared transmitter starts after extrusion and dewatering, the third infrared receiver is in a standby state, the conveyer belt starts conveying placer, and when the signal that infrared transmitter sent was received to the third infrared receiver, the conveyer belt stopped, and drying device starts to dry the latex mattress, and the use location is accurate, and degree of automation is high.
The invention is further configured to: the bottom plate bottom surface is equipped with L type constant head tank, be equipped with the logical groove that communicates with L type constant head tank in the bottom plate, it is equipped with the kelly to lead to slide in the groove, be equipped with the L type locating piece with L type constant head tank looks adaptation on the conveyer belt, be equipped with the draw-in groove of mutually supporting with the kelly on the L type locating piece.
Through adopting the above technical scheme, placer mutually supports through L type locating piece and L type constant head tank and is fixed with the conveyer belt, when installing placer, aim at L type locating piece with the L type constant head tank of bottom plate bottom surface and place on the conveyer belt, the draw-in groove is relative with leading to the groove this moment, push away messenger's kelly card in the draw-in groove towards being close to the draw-in groove direction with the kelly, L type locating piece is fastened in L type constant head tank this moment, placer accomplishes fixedly with the conveyer belt, when the placer need be dismantled, draw messenger's kelly and break away from the draw-in groove towards keeping away from the draw-in groove direction with the kelly, mention placer again and can accomplish the dismantlement, therefore, the clothes hanger is very convenient.
The invention is further configured to: the one end that the L type constant head tank was kept away from to the kelly is equipped with the locking groove, be equipped with the recess on the lateral wall that the bottom plate is close to locking groove one side, it is equipped with the sliding block to slide in the recess, the activity is equipped with the latch segment of mutually supporting with the locking groove on the bottom plate lateral wall, the one end and the latch segment lateral wall fixed connection that the recess was kept away from to the sliding block, the latch segment is kept away from and is equipped with the ejector pad on the lateral wall of one side of bottom plate, be equipped with locking spring in the recess, locking spring one end and sliding block lateral wall fixed connection, the lateral wall fixed connection on one side of the sliding block is kept away from to the locking spring other end and recess.
By adopting the technical scheme, the locking grooves are symmetrically arranged at two sides of one end of the clamping rod, the lower end of the locking block is matched with the locking groove, the locking block is connected with the groove in a sliding way through the sliding block, in the process of installing the placing device and the conveyor belt, the locking block is initially abutted against the outer wall of the clamping rod, the sliding block extrudes the locking spring, in the process of pushing the clamping rod towards the direction close to the clamping groove, the locking groove is gradually close to the locking block, when the clamping rod is completely clamped in the clamping groove, the locking block is opposite to the locking groove, the sliding block is pushed downwards by the elasticity of the locking spring, the sliding block drives the locking block to move downwards, the lower end of the locking block is clamped in the locking groove to lock the clamping rod, when the clamping rod is disassembled, the sliding block is pushed upwards through the pushing block, the locking block moves upwards to be separated from the locking groove and simultaneously drives the sliding block to upwards slide in the groove and extrude the locking spring, at the clamping rod can be pulled out of the clamping groove, and the pushing block is released after the clamping rod is separated from the clamping groove, locking spring's elasticity pushes down the sliding block, and the sliding block drives the latch segment downstream, and the final card of latch segment is on the kelly outer wall, and this structure can avoid appearing washing, dehydration or in the data send process placer and conveyer belt take place to rock the phenomenon that makes the kelly deviate from the draw-in groove, makes placer and the installation of conveyer belt more stable.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic view of a part a of fig. 1.
Fig. 3 is a schematic structural diagram of a placement device according to an embodiment of the present invention.
Fig. 4 is a schematic view of a part of the enlarged structure at B in fig. 3.
Fig. 5 is a schematic diagram of a baffle structure according to an embodiment of the invention.
FIG. 6 is a schematic view of a cleaning apparatus according to an embodiment of the present invention, in which the cleaning roller is omitted.
Fig. 7 is a schematic structural diagram of a drying apparatus according to an embodiment of the present invention.
FIG. 8 is a schematic diagram of the position structure among the collecting box, the collecting pipe and the conveyor belt in the embodiment of the invention.
FIG. 9 is a schematic view of a connection structure of a base plate and a conveyor belt according to an embodiment of the present invention.
Fig. 10 is a schematic view of a locking groove structure according to an embodiment of the present invention.
FIG. 11 is a schematic structural diagram of a locking block according to an embodiment of the present invention.
The labels in the figures are:
101-cleaning frame body, 102-water tank, 103-cleaning pipe, 104-spray head, 105-first hydraulic cylinder, 106-first piston rod, 107-mounting block, 108-motor groove, 109-driving motor, 1010-rotating shaft, 1011-cleaning roller, 1012-first infrared receiver, 201-extrusion frame body, 202-second hydraulic cylinder, 203-second piston rod, 204-extrusion block, 205-vibration plate, 206-salient point, 207-vibration motor, 208-second infrared receiver, 301-electric heating box, 302-electric heating wire, 303-pump body, 304-connecting pipe, 305-air outlet pipe, 306-air outlet, 307-air inlet pipe, 308-air filter element, 309-third infrared receiver, 4-conveyor belt, 4-spray head, 105-first hydraulic cylinder, 106-first piston rod, 107-mounting block, 108-motor groove, 109-driving motor, 1010-rotating shaft, 208-second infrared receiver, 301-electric heating box, 302-electric heating wire, 303-pump body, 304-connecting pipe, 305-air outlet pipe, 306-air outlet, 307-air inlet pipe, 308-air filter element, 309-third infrared receiver, 4-conveyor belt, and the like, 5-placing device, 501-bottom plate, 502-side plate, 503-through hole, 504-mounting groove, 505-sliding groove, 506-baffle, 507-matching hole, 508-iron block, 509-electromagnet, 5010-limiting block, 5011-return spring, 5012-infrared emitter, 601-collecting hole, 602-collecting hopper, 603-collecting box, 604-collecting pipe, 605-filtering screen, 701-L positioning groove, 702-through groove, 703-clamping rod, 704-L positioning block, 705-clamping groove, 801-locking groove, 802-groove, 803-sliding block, 804-locking block, 805-pushing block and 806-locking spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-11, the invention discloses a cleaning and dewatering combined device for latex mattress production, which comprises a cleaning device, an extrusion device and a drying device, wherein in the specific embodiment of the invention: the utility model discloses a latex mattress, including extrusion device, drying device, belt cleaning device, bottom plate 501 and curb plate 502, extrusion device is located belt cleaning device one side, drying device is located one side that belt cleaning device was kept away from to extrusion device, the belt cleaning device below is equipped with conveyer belt 4, be equipped with the placer 5 that is used for placing the latex mattress on the conveyer belt 4, placer 5 includes bottom plate 501 and the curb plate 502 that encircles the setting of bottom plate 501 upper surface, bottom plate 501 and curb plate 502 form the standing groove, bottom plate 501 upper surface interval is equipped with a plurality of through hole 503, through hole 503 runs through bottom plate 501 upper and lower surface, be equipped with the headstock gear who is used for opening and close through hole 503 in the bottom plate 501.
By adopting the technical scheme, the conveyor belt 4 stretches from the lower part of the cleaning device to the lower part of the drying device, the placing device 5 is fixed on the conveyor belt 4 and can move along with the conveyor belt 4, when the latex mattress cleaning device is used, a produced and molded latex mattress is placed in a placing groove formed by the bottom plate 501 and the side plate 502, the conveyor belt 4 is started to convey the placing device 5 to the lower part of the cleaning device, the cleaning device is started to clean the latex mattress, water storage and drainage for the placing groove can be realized by controlling the opening and closing of the through hole 503 through the opening and closing device in the cleaning process, after the cleaning is finished, the conveyor belt 4 conveys the placing device 5 to the lower part of the extruding device 503, the opening and closing device is controlled to open the through hole 503, the extruding device is started to extrude the latex mattress, 80% of water in the latex mattress can be extruded in the extruding process, the conveyor belt 4 conveys the placing device 5 to the lower part of the drying device after the extrusion is finished, compared with the prior art, the drying device is started to dry the latex mattress, and residual moisture in the latex mattress is dried.
In a specific embodiment of the invention: the opening and closing device is including establishing mounting groove 504 in bottom plate 501, be equipped with spout 505 along the horizontal direction in bottom plate 501, spout 505 and a plurality of through hole 503 all communicate, it is equipped with baffle 506 to slide along the horizontal direction in the spout 505, be equipped with the mating holes 507 of through hole 503 mutually supporting on the baffle 506, spout 505 one end and mounting groove 504 intercommunication, the one end that baffle 506 is close to mounting groove 504 extends to in the mounting groove 504 and is equipped with iron plate 508 at the tip, the mounting groove 504 is kept away from and is equipped with electro-magnet 509 on the lateral wall of spout 505 one side, the one end that baffle 506 is located mounting groove 504 is equipped with stopper 5010, be equipped with reset spring 5011 on the mounting groove 504 lateral wall, reset spring 5011 keeps away from the one end and the stopper 5010 lateral wall fixed connection of mounting groove 504 lateral wall.
By adopting the technical scheme, the aperture of the matching hole 507 is the same as that of the through hole 503, the number of the matching holes 507 is the same as that of the through holes 503, the through holes 503 are vertically arranged, the sliding groove 505 is arranged perpendicular to the through holes 503, the limit block 5010 limits the baffle 506 to enable the baffle 506 to slide in a certain range, when the through holes 503 need to be closed, the electromagnet 509 is electrified, the electromagnet 509 generates magnetic attraction iron blocks 508, the iron blocks 508 drive the baffle 506 to slide towards the direction close to the electromagnet 509, the baffle 506 drives the limit block 5010 to move, the limit block 5010 extrudes the return spring 5011 in the moving process, the return spring 5011 is extruded to generate elasticity, the matching hole 507 gradually gets away from the through holes 503 in the sliding process of the baffle 506, finally, the matching hole 507 is separated from the through holes 503, at the moment, the through holes 503 are blocked and closed by the baffle 506, when the through holes 503 need to be opened, the electromagnet 509 is powered off, the electromagnet 509 loses magnetism and does not attract the iron block 508 any more, at the moment, the limit block 5010 is pushed towards the direction close to the sliding groove 505 by the elastic force of the return spring 5011, the limit block 5010 drives the baffle 506 to slide towards the direction far away from the mounting groove 504, the baffle 506 drives the iron block 508 to move towards the direction far away from the electromagnet 509, the matching hole 507 is gradually close to the through hole 503 in the sliding process of the baffle 506, finally the matching hole 507 is coaxial with the through hole 503, at the moment, the through hole 503 is opened, the structure is simple and reasonable, the through hole 503 can be opened and closed only by controlling the on-off electricity of the electromagnet 509, and the electromagnet is very convenient.
In a specific embodiment of the invention: the cleaning device comprises a cleaning frame body 101, a water tank 102 is arranged on the side wall of the cleaning frame body 101, a cleaning pipe 103 is arranged on the water tank 102, one end, away from the water tank 102, of the cleaning pipe 103 is provided with a spray head 104, a first hydraulic cylinder 105 is arranged on the cleaning frame body 101, a first piston rod 106 on the first hydraulic cylinder 105 is arranged downwards, one end, away from the first hydraulic cylinder 105, of the first piston rod 106 is provided with an installation block 107, a motor groove 108 is arranged in the installation block 107, a driving motor 109 is arranged in the motor groove 108, the output end of the driving motor 109 is provided with a rotating shaft 1010, and a cleaning roller 1011 is arranged on the rotating shaft 1010.
By adopting the technical scheme, the water tank 102 and the first hydraulic cylinder 105 are fixed on the cleaning frame body 101, the water tank 102 is connected with the cleaning pipe 103 through a water pump, after the placing device 5 is conveyed to the lower part of the cleaning device by the conveyor belt 4, the through hole 503 is closed, the water pump is started to spray water in the water tank 102 onto the latex mattress through the cleaning pipe 103 and the spray head 104, the first hydraulic cylinder 105 is started, the first hydraulic cylinder 105 drives the first piston rod 106 to move downwards, the first piston rod 106 drives the mounting block 107 to move downwards, the mounting block 107 drives the driving motor 109, the rotating shaft 1010 and the cleaning roller 1011 to move downwards so that the cleaning roller 1011 is close to the latex mattress, the driving motor 109 is started, the rotating shaft 1010 drives the cleaning roller 1011 to rotate to clean the surface of the latex mattress, the through hole 503 is opened to discharge water in the placing groove after one-time cleaning is finished, the through hole 503 is closed again to continue cleaning the latex mattress after water in the placing groove is discharged, the cleaning process is easy and convenient, and the water drainage is convenient.
In a specific embodiment of the invention: the extrusion device comprises an extrusion frame body 201, wherein a second hydraulic cylinder 202 is arranged on the bottom surface of the extrusion frame body 201, a second piston rod 203 on the second hydraulic cylinder 202 is arranged downwards, and an extrusion block 204 is arranged at one end, far away from the second hydraulic cylinder 202, of the second piston rod 203.
Through adopting above-mentioned technical scheme, second pneumatic cylinder 202 is fixed on extrusion support body 201, and latex mattress accomplishes washing back conveyer belt 4 and conveys placer 5 to the extrusion device below, opens through hole 503, starts second pneumatic cylinder 202, and second pneumatic cylinder 202 drives second piston rod 203 downstream, and second piston rod 203 takes the extrusion piece 204 downstream extrusion latex mattress, and moisture in the extrusion in-process latex mattress separates with latex mattress and discharges the standing groove through hole 503.
In a specific embodiment of the invention: the bottom surface of the extrusion block 204 is provided with a vibration plate 205, the bottom surface of the vibration plate 205 is uniformly provided with a plurality of salient points 206, and the extrusion block 204 is internally provided with a vibration motor 207 for driving the vibration plate 205 to vibrate.
Through adopting above-mentioned technical scheme, vibration board 205 and extrusion piece 204 bottom surface swing joint, when extrusion latex mattress, a plurality of bump 206 and latex mattress surface contact, vibrating motor 207 starts to drive vibration board 205 vibration, and vibration board 205 drives the vibration of bump 206, and bump 206 constantly strikes latex mattress surface, extrudes more moisture from latex mattress.
In a specific embodiment of the invention: drying device includes electric heat box 301, the inside heating wire 302 that is equipped with of electric heat box 301, be equipped with pump body 303 on the electric heat box 301 outer wall, the pump body 303 passes through connecting pipe 304 and the inside intercommunication of electric heat box 301, the one end that connecting pipe 304 was kept away from to pump body 303 is equipped with out tuber pipe 305, it is equipped with a plurality of air outlet 306 towards one side interval of conveyer belt 4 to go out tuber pipe 305, electric heat box 301 is kept away from and is equipped with air-supply line 307 on the lateral wall of pump body 303 one side, be equipped with air filter 308 on the air-supply line 307.
Through adopting above-mentioned technical scheme, extrusion device extrudes the back with most moisture in the latex mattress, conveyer belt 4 will place device 5 and convey air outlet 306 below, a plurality of air outlet 306 all faces the latex mattress, open heating wire 302 and to electric heat box 301 internal heating, make the air in electric heat box 301 heat up, pump body 303 starts to pass through connecting pipe 304 suction air-out pipe 305 with the steam in electric heat box 301, and blow off through a plurality of air outlet 306 on the air-out pipe 305 and dry the latex mattress, air-supply line 307 is used for communicating electric heat box 301 with the outside air, air filter 308 can prevent that the dust from getting into in the electric heat box 301.
In a specific embodiment of the invention: the conveying belt 4 is provided with a collecting hole 601 opposite to the through hole 503, a collecting hopper 602 is arranged below the conveying belt 4, the collecting hole 601 is communicated with the top of the collecting hopper 602, a collecting box 603 is arranged on one side of the conveying belt 4, the bottom of the collecting hopper 602 is communicated with the collecting box 603 through a collecting pipe 604, and a filter screen 605 is arranged in the collecting hopper 602.
Through adopting above-mentioned technical scheme, when the drainage, during moisture loops through and gets into collection fill 602 behind through hole 503 and collection hole 601, fill 602 bottom through collection pipe 604 and collecting box 603 intercommunication through collecting again, the recovery of water resource has been realized, energy-concerving and environment-protective, collect and fill 602 top and span to belt cleaning device and drying device below, whole washing, the dehydration in-process can both be retrieved the water resource, filter screen 605 can intercept residue and impurity that come under the washing, the water that makes collecting box 603 collect is purer.
In a specific embodiment of the invention: the curb plate 502 top is equipped with infrared transmitter 5012, wash the support body 101 bottom surface and be equipped with the first infrared receiver 1012 that mutually supports with infrared transmitter 5012, extrusion support body 201 bottom surface is equipped with the second infrared receiver 208 that mutually supports with infrared transmitter 5012, be equipped with the third infrared receiver 309 that mutually supports with infrared transmitter 5012 on the electric heat box 301 outer wall.
By adopting the technical scheme, the first infrared receiver 1012, the second infrared receiver 208 and the third infrared receiver 309 can all receive signals sent by the infrared transmitter 5012, after the latex mattress after production molding is placed in the placing groove, the infrared transmitter 5012 is started, the first infrared receiver 1012 is in a standby state, the conveyor belt 4 starts the conveying and placing device 5, when the first infrared receiver 1012 receives the signals sent by the infrared transmitter 5012, the conveyor belt 4 stops, the cleaning device starts to clean the latex mattress, after the cleaning is finished, the infrared transmitter 5012 starts, the second infrared receiver 208 is in a standby state, the conveyor belt 4 starts the conveying and placing device 5, when the second infrared receiver 208 receives the signals sent by the infrared transmitter 5012, the conveyor belt 4 stops, the extruding device starts to extrude and dewater the latex mattress, and after the extrusion dewatering is finished, the infrared transmitter 5012 starts, the third infrared receiver 309 is in a standby state, the conveyor belt 4 starts the conveying and placing device 5, when the third infrared receiver 309 receives a signal sent by the infrared emitter 5012, the conveyor belt 4 stops, the drying device starts to dry the latex mattress, the positioning in the using process is accurate, and the automation degree is high.
In a specific embodiment of the invention: the bottom surface of the bottom plate 501 is provided with an L-shaped positioning groove 701, a through groove 702 communicated with the L-shaped positioning groove 701 is formed in the bottom plate 501, a clamping rod 703 is slidably arranged in the through groove 702, an L-shaped positioning block 704 matched with the L-shaped positioning groove 701 is arranged on the conveyor belt 4, and a clamping groove 705 matched with the clamping rod 703 is formed in the L-shaped positioning block 704.
Through adopting above-mentioned technical scheme, placer 5 mutually supports through L type locating piece 704 and L type constant head tank 701 and is fixed with conveyer belt 4, when installing placer 5, aim at L type locating piece 704 with the L type constant head tank 701 of bottom plate 501 bottom surface and place on conveyer belt 4, draw-in groove 705 is relative with logical groove 702 this moment, push away messenger's kelly 703 card in draw-in groove 705 towards being close to draw-in groove 705 direction with kelly 703, L type locating piece 704 is fastened in L type constant head tank 701 this moment, placer 5 accomplishes fixedly with conveyer belt 4, when placer 5 needs to be dismantled, draw messenger's kelly 703 card 705 towards keeping away from draw-in groove 705 direction with kelly 703 and break away from draw-in groove 705, mention placer 5 again and can accomplish the dismantlement, and is very convenient.
In a specific embodiment of the invention: the one end that L type constant head tank 701 was kept away from to kelly 703 is equipped with locking groove 801, bottom plate 501 is equipped with recess 802 on being close to the lateral wall of locking groove 801 one side, it is equipped with sliding block 803 to slide in the recess 802, the activity is equipped with the latch segment 804 of mutually supporting with locking groove 801 on the bottom plate 501 lateral wall, the one end and the latch segment 804 lateral wall fixed connection of recess 802 are kept away from to sliding block 803, be equipped with ejector pad 805 on the lateral wall of bottom plate 501 is kept away from to latch segment 804, be equipped with locking spring 806 in the recess 802, locking spring 806 one end and sliding block 803 lateral wall fixed connection, the lateral wall fixed connection of slider 803 is kept away from to the other end of locking spring 806 and recess 802.
By adopting the technical scheme, the locking grooves 801 are symmetrically arranged at two sides of one end of the clamping rod 703, the lower end of the locking block 804 is matched with the locking groove 801, the locking block 804 is connected with the groove 802 in a sliding manner through the sliding block 803, in the process of installing the placing device 5 and the conveyor belt 4, the locking block 804 is initially abutted against the outer wall of the clamping rod 703, the sliding block 803 extrudes the locking spring 806, in the process of pushing the clamping rod 703 towards the direction close to the clamping groove 705, the locking groove 801 gradually approaches the locking block 804, when the clamping rod 703 is completely clamped in the clamping groove 705, the locking block 804 is opposite to the locking groove 801, the sliding block 803 is pushed downwards by the elasticity of the locking spring 806, the sliding block 803 is driven to move downwards by the sliding block 803, the lower end of the locking block 804 is clamped in the locking groove 801 to lock the clamping rod 703, the locking block 804 is pushed upwards by the pushing block 805 in the dismounting, the locking block 804 moves upwards to be separated from the locking groove 801 and drives the sliding block 803 to upwards slide upwards in the groove 802 and extrude the locking spring 806, at this moment, the clamping rod 703 can be pulled out of the clamping groove 705, the pushing block 805 is released after the clamping rod 703 is separated from the clamping groove 705, the sliding block 803 is pushed downwards by the elastic force of the locking spring 806, the sliding block 803 drives the locking block 804 to move downwards, and the locking block 804 is finally clamped on the outer wall of the clamping rod 703.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. The utility model provides a production of latex mattress is with wasing dehydration composite set, includes belt cleaning device, extrusion device, drying device, its characterized in that: the drying device is arranged on one side, away from the cleaning device, of the extrusion device, the conveying belt is arranged below the cleaning device, a placing device for placing the latex mattress is arranged on the conveying belt, the placing device comprises a bottom plate and a side plate arranged around the upper surface of the bottom plate, a placing groove is formed by the bottom plate and the side plate, a plurality of through holes are formed in the upper surface of the bottom plate at intervals, the through holes penetrate through the upper surface and the lower surface of the bottom plate, and an opening and closing device for opening and closing the through holes is arranged in the bottom plate; the opening and closing device is including establishing the mounting groove in the bottom plate, be equipped with the spout along the horizontal direction in the bottom plate, spout and a plurality of through hole all communicate, it is equipped with the baffle to slide along the horizontal direction in the spout, be equipped with the mating holes that the through hole mutually supported on the baffle, spout one end and mounting groove intercommunication, the one end that the baffle is close to the mounting groove extends to in the mounting groove and is equipped with the iron plate at the tip, the mounting groove is kept away from and is equipped with the electro-magnet on the lateral wall of spout one side, the one end that the baffle is located the mounting groove is equipped with the stopper, be equipped with reset spring on the mounting groove lateral wall, reset spring keeps away from the one end and the stopper lateral wall fixed connection of mounting groove lateral wall.
2. The combined cleaning and dewatering device for producing the latex mattress according to claim 1, wherein: the cleaning device comprises a cleaning frame body, a water tank is arranged on the side wall of the cleaning frame body, a cleaning pipe is arranged on the water tank, one end, away from the water tank, of the cleaning pipe is provided with a spray head, a first hydraulic cylinder is arranged on the cleaning frame body, a first piston rod on the first hydraulic cylinder is arranged downwards, one end, away from the first hydraulic cylinder, of the first piston rod is provided with an installation block, a motor groove is formed in the installation block, a driving motor is arranged in the motor groove, the output end of the driving motor is provided with a rotating shaft, and a cleaning roller is arranged on the rotating shaft.
3. The combined cleaning and dewatering device for latex mattress production as claimed in claim 2, wherein: the extrusion device comprises an extrusion frame body, a second hydraulic cylinder is arranged on the bottom surface of the extrusion frame body, a second piston rod on the second hydraulic cylinder is arranged downwards, and an extrusion block is arranged at one end, far away from the second hydraulic cylinder, of the second piston rod.
4. The combined cleaning and dewatering device for latex mattress production as claimed in claim 3, wherein: the bottom surface of the extrusion block is provided with a vibration plate, the bottom surface of the vibration plate is uniformly provided with a plurality of salient points, and a vibration motor for driving the vibration plate to vibrate is arranged in the extrusion block.
5. The combined cleaning and dewatering device for latex mattress production as claimed in claim 4, wherein: the drying device comprises an electric heating box, a heating wire is arranged inside the electric heating box, a pump body is arranged on the outer wall of the electric heating box, the pump body is communicated with the inside of the electric heating box through a connecting pipe, a wind outlet pipe is arranged at one end, far away from the connecting pipe, of the pump body, a plurality of wind outlets are formed in the wind outlet pipe at intervals towards one side of the conveying belt, an air inlet pipe is arranged on the side wall, far away from one side of the pump body, of the electric heating box, and an air filter element is arranged on the air inlet pipe.
6. The combined cleaning and dewatering device for producing the latex bed mattress as claimed in claim 5, wherein: the conveying belt is provided with a collecting hole opposite to the through hole, a collecting hopper is arranged below the conveying belt, the collecting hole is communicated with the top of the collecting hopper, a collecting box is arranged on one side of the conveying belt, the bottom of the collecting hopper is communicated with the collecting box through a collecting pipe, and a filter screen is arranged in the collecting hopper.
7. The combined cleaning and dewatering device for latex mattress production as claimed in claim 6, wherein: the utility model discloses a heating device, including curb plate, washing support body, extrusion support body, curb plate top, first infrared receiver, extrusion support body bottom surface, the curb plate top is equipped with infrared transmitter, washing support body bottom surface is equipped with the first infrared receiver who mutually supports with infrared transmitter, extrusion support body bottom surface is equipped with the second infrared receiver who mutually supports with infrared transmitter, be equipped with the third infrared receiver who mutually supports with infrared transmitter on the electric heat box outer wall.
8. The combined cleaning and dewatering device for producing the latex mattress according to claim 7, wherein: the bottom plate bottom surface is equipped with L type constant head tank, be equipped with the logical groove that communicates with L type constant head tank in the bottom plate, it is equipped with the kelly to lead to slide in the groove, be equipped with the L type locating piece with L type constant head tank looks adaptation on the conveyer belt, be equipped with the draw-in groove of mutually supporting with the kelly on the L type locating piece.
9. The combined cleaning and dewatering device for producing the latex mattress according to claim 8, wherein: the one end that the L type constant head tank was kept away from to the kelly is equipped with the locking groove, be equipped with the recess on the lateral wall that the bottom plate is close to locking groove one side, it is equipped with the sliding block to slide in the recess, the activity is equipped with the latch segment of mutually supporting with the locking groove on the bottom plate lateral wall, the one end and the latch segment lateral wall fixed connection that the recess was kept away from to the sliding block, the latch segment is kept away from and is equipped with the ejector pad on the lateral wall of one side of bottom plate, be equipped with locking spring in the recess, locking spring one end and sliding block lateral wall fixed connection, the lateral wall fixed connection on one side of the sliding block is kept away from to the locking spring other end and recess.
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| CN202011071538.3A CN112264366B (en) | 2020-10-09 | 2020-10-09 | Production of latex mattress is with wasing dehydration composite set |
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| CN202011071538.3A CN112264366B (en) | 2020-10-09 | 2020-10-09 | Production of latex mattress is with wasing dehydration composite set |
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| CN112264366B true CN112264366B (en) | 2021-08-31 |
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| CN113251745B (en) * | 2021-07-14 | 2021-09-21 | 南通恒臻纺织科技有限公司 | Latex pillow production and processing is with wasing drying equipment |
| CN113996574A (en) * | 2021-09-23 | 2022-02-01 | 海啊科技有限公司 | Production device of automobile seat cover |
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