CN109057358A - A kind of roller type panel concrete pressing surface finishing device - Google Patents

A kind of roller type panel concrete pressing surface finishing device Download PDF

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Publication number
CN109057358A
CN109057358A CN201811156992.1A CN201811156992A CN109057358A CN 109057358 A CN109057358 A CN 109057358A CN 201811156992 A CN201811156992 A CN 201811156992A CN 109057358 A CN109057358 A CN 109057358A
Authority
CN
China
Prior art keywords
roller bearing
gear
yan frame
surface finishing
type panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811156992.1A
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Chinese (zh)
Inventor
余义保
刘英标
李亚军
段旺现
李乾刚
孙开华
丁鸣
丁一鸣
冯俊淮
魏子杰
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Sinohydro Bureau 5 Co Ltd
Original Assignee
Sinohydro Bureau 5 Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sinohydro Bureau 5 Co Ltd filed Critical Sinohydro Bureau 5 Co Ltd
Priority to CN201811156992.1A priority Critical patent/CN109057358A/en
Publication of CN109057358A publication Critical patent/CN109057358A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/10Devices for levelling, e.g. templates or boards

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention discloses a kind of roller type panel concretes to flatten surface finishing device, including Yan frame, Yan frame both ends are provided with the identical running gear of structure;Yan frame can move up and down along running gear, and running gear can walk along slope surface;Yan frame lower part is provided with roller bearing, and roller bearing is arranged on Yan frame by bracket;Roller bearing connects the decelerating motor being arranged on Yan frame;Concrete slab overall leveling troweling of the present invention, construction efficiency are high, highly-safe, at low cost.

Description

A kind of roller type panel concrete pressing surface finishing device
Technical field
The present invention relates to a kind of panel concrete constructing devices, and in particular to a kind of roller type panel concrete pressing troweling Device.
Background technique
In panel concrete work progress, panel concrete Forming Quality, i.e. face are improved while to effectively reduce loss During board concrete pouring construction, concrete surface flatness, presentation quality etc.;Face during panel concrete pouring construction Board concrete Forming Quality is particularly important;Concrete surface construction quality plays centainly superficial crack after concreting molding It influences;When existing traditional construction, concrete surface flatness relies primarily on the manual amendment after the self weight and demoulding of sliding formwork;Opposite Pit existing for board concrete face, deficient material, large area troweling are all made of and are manually modified and plastered;Artificial input amount is big, work Work amount is big, construction efficiency is low, while a large amount of personnel have very big security risk in the construction of slope.
Summary of the invention
The present invention provides a kind of concrete slab overall leveling troweling, high, highly-safe, the at low cost roller bearing of construction efficiency Formula panel concrete flattens surface finishing device.
A kind of roller type panel concrete pressing surface finishing device, including Yan frame, it is identical that Yan frame both ends are provided with structure Running gear;Yan frame can move up and down along running gear, and running gear can walk along slope surface;Yan frame lower part is provided with roller bearing, rolling Axis is arranged on Yan frame by bracket;Roller bearing connects the decelerating motor being arranged on Yan frame.
Further, the roller bearing includes the second rolling that the first roller bearing of Yan frame front is arranged in and Yan frame rear portion is arranged in Axis;First roller bearing one end is provided with first gear, and the second roller bearing corresponds to one end and is provided with second gear;First gear diameter is less than Second gear is connected between first gear and second gear by chain;Second gear connects third gear, third by chain The output shaft of gear connection decelerating motor.
Further, roller bearing lower part corresponding position is provided with along its longitudinally disposed scraping blade, and scraping blade is on the inside of roller bearing Direction is obliquely installed.
Further, the roller bearing top is provided with the idler wheel that can be rotated with it.
Further, the running gear includes the device noumenon of case girder structure, and device noumenon can transport up and down along column It is dynamic;The upper end of the column is provided with limit plate, and lower end connects hydraulic cylinder;Hydraulic cylinder is set on the base, and pedestal lower part is provided with Traveling wheel;Yan holder connection device ontology.
Further, the bracket includes multiple groups, is fastened on roller bearing top.
The beneficial effects of the present invention are:
(1) present invention can effectively reduce personnel and put into, accelerates construction progress, ensure concrete formation quality;
(2) for the present invention by former and later two roller bearings, the velocity of rotation of two roller bearings is different, realizes that big face is looked for by roller bearing at a slow speed It is flat, any excess concrete is laterally rushed to pit and owes material position, quickly roller bearing realizes that the big face of concrete is integrally put down to recycling below Whole troweling;
(3) present invention is by multiple groups bracket, occurs floating in controllable overlength roller bearing operational process and sinkage, panel coagulation Earth forming is high-quality.
Detailed description of the invention
Fig. 1 is schematic diagram of the three-dimensional structure.
Fig. 2 is positive structure schematic of the present invention.
Fig. 3 is side structure schematic diagram of the present invention (being free of running gear).
Fig. 4 is the single rolling shaft structure schematic diagram of the present invention.
Fig. 5 is running gear structural schematic diagram of the present invention.
In figure: 1- Yan frame, 2- bracket, 3- running gear, 3-1- column, 3-2- hydraulic cylinder, 3-3- device noumenon, 3-4- Pedestal, 3-5- limit plate, 3-6- traveling wheel, 4- roller bearing, 5- scraping blade, 6- decelerating motor, 7- axle sleeve, mono- or three gear of 8-1-, 8-2- Second gear, 8-3- first gear, 9- chain, 10- idler wheel.
Specific embodiment
The present invention will be further described in the following with reference to the drawings and specific embodiments.
As shown in Figs. 1-5, a kind of roller type panel concrete flattens surface finishing device, including Yan frame 1,1 both ends of Yan frame are all provided with It is equipped with the identical running gear 3 of structure;Yan frame 1 can move up and down along running gear 3, and running gear 3 can walk along slope surface;Yan frame 1 lower part is provided with roller bearing 4, and roller bearing 4 is arranged on Yan frame 1 by bracket 2;Roller bearing 4 connects the decelerating motor being arranged on Yan frame 1 6。
Roller bearing 4 includes the first roller bearing that 1 front of Yan frame is arranged in and the second roller bearing that 1 rear portion of Yan frame is arranged in;First rolling Axis one end is provided with first gear 8-3, and the second roller bearing corresponds to one end and is provided with second gear 8-2;First gear 8-3 diameter is less than Second gear 8-2 is connected between first gear 8-3 and second gear 8-2 by chain 9;Second gear 8-2 is connected by chain 9 Connect third gear 8-1, the output shaft of third gear 8-1 connection decelerating motor 6.
4 lower part corresponding position of roller bearing is provided with along its longitudinally disposed scraping blade 5, and scraping blade 5 is set to the inclination of 4 interior direction of roller bearing It sets.
4 top of roller bearing is provided with the idler wheel 10 that can be rotated with it.
Running gear 3 includes the device noumenon 3-3 of case girder structure, and device noumenon 3-3 can move up and down along column 3-1; The upper end column 3-1 is provided with limit plate 3-5, and lower end connects hydraulic cylinder 3-2;Hydraulic cylinder 3-2 is arranged on pedestal 3-4, bottom The lower part seat 3-4 is provided with traveling wheel 3-6;1 attachment device ontology 3-3 of Yan frame.
Bracket 2 includes multiple groups, is fastened on 4 top of roller bearing.
In use, considering to act directly on panel concrete and side form when equipment operation, whole design mitigates weight as far as possible Amount;Yan frame 1 uses triangle Yan frame, and for main Yan frame using C20 channel steel as girder, transverse and longitudinal beam uses C10 channel steel;The connection of transverse and longitudinal beam Fixed to use 70 type angle steel, tie point is completely embedded using welding manner;Walking transposition 3 considers that equipment is run on slope, Lifting, which may result in overlapping part lateral force, causes the lifting part deformation of running gear 3 can not normal use;It considers Above-mentioned factor, lifting part are made of box beam form, i.e. device noumenon 3-3 uses box beam form;And four wall on the inside of it Multiple groups pulley is installed, to mitigate the frictional force in equipment or more operational process;When in view of construction, rail is arranged on extrusion side wall Road provides all devices in panel concrete casting process;So the lower part pedestal 3-4 setting " H " type rail steel is for walking; Bracket 2 arranges that position in storehouse width is 12m, and roller length is then 12.8m mainly in combination with the practical position in storehouse size of panel concrete, to protect Deformation of floating and sink does not occur in barrier 4 operational process of roller bearing, bracket 2 is designed according to 4 size diameter 0.245m of roller bearing.Bracket 2 Be fastened on roller bearing 4,1/4 on 2 inside roller bearing 4 of bracket at design a diameter 0.05m idler wheel, to mitigate 4 operational process of roller bearing Middle frictional force;2 lower part of bracket is along 4 longitudinally disposed one groups of blade type scraping blades 5 of roller bearing;It is more than 5 edge of a knife of scraping blade and 4 lower edge of roller bearing It is bonded at 0.02m;Scraping blade 5 is closely connect using bolt with bracket 2, prevents concrete adhesion in 4 operational process of roller bearing from flying everywhere It splashes, molded concrete is damaged;Multiple groups are arranged in bracket 2 and scraping blade 5, effectively control in 4 operational process of overlength roller bearing Appearance is floated and sinkage occurs, and effectively controls panel concrete Forming Quality.
Apparatus of the present invention are placed directly on concrete area side form when running, to guarantee that equipment operation stability is not set The standby shaking interference that rubs with side form, using the motor 6 with retarder, power 5KW drives rolling by the way of chain plus gear Axis 4 moves;For the main body effect for meeting pressing and troweling, first gear 8-3 revolving speed is 60 revs/min, and second gear 8-2 revolving speed is 120 revs/min;First gear 8-3 is located at equipment traffic direction front end when use, and second gear 8-2 is located at rear end;Pass through front and back two Roller bearing 4 is covered to realize slow-speed press polish leveling, fast-turn construction troweling;Walking is temporarily installed using dam facing on integral device concrete slope Two centre-hole jacks provide power;Equipment operation can be controlled, one using control power supply box is specially matched using remote control Keyed starting, one-touch stopping;Avoid artificially stand in equipment operation it is possible that equipment wounding event occur.
Yan frame 1 uses " C " type groove steel+angle steel welding production, and running gear 3 uses steel plate+pulley+channel steel+jack group At;Bracket 2 is using with a thickness of 16mm steel plate+C10 channel steel+diameter 50mm idler wheel;Scraping blade 5 uses Q345B type 10mm steel plate cutting Production, with roller bearing 4,2 assembly and connection of bracket;Roller bearing 4 selects the production of Q345B type diameter 0.245m thick walled steel tube;Roller bearing 4 selects height For intensity manganese steel material as solidifying soil pressure light, plastering main component, friction damage when reducing equipment operation to greatest extent improves equipment Service life.
In use, each component, component, after processing factory completes, transport to on-site assembly forms;Utilize crane, transport Automobile cooperates equipment conveying to scene of constructing;When sliding formwork being allowed to carry out concreting completion 3m first, crane lifting is in place, just Equipment and pulling equipment are connected with shackle behind position;Three-phase commercial power is connect, after energization, according to template size, adjustment equipment height, It is located at its roller bearing 4 directly in template, opens equipment power distribution cabinet power supply, run with remote control panel starting device.
The two set of one fast slow roller bearing in front and back of the invention realizes that previous slow roller bearing realizes that big face is levelling by equipment self-weight, Any excess concrete is laterally rushed to pit and owes material position;Quickly roller bearing high speed rotation realizes that the big face of concrete is whole behind recycling The smooth troweling of body;Settable remote control, improve production efficiency and it is safe while reduce cost.

Claims (6)

1. a kind of roller type panel concrete flattens surface finishing device, which is characterized in that including Yan frame (1), Yan frame (1) both ends are all provided with It is equipped with the identical running gear of structure (3);Yan frame (1) can move up and down along running gear (3), and running gear (3) can be along slope surface Walking;Yan frame (1) lower part is provided with roller bearing (4), and roller bearing (4) is arranged on Yan frame (1) by bracket (2);Roller bearing (4) connection is set Set the decelerating motor (6) on Yan frame (1).
2. a kind of roller type panel concrete according to claim 1 flattens surface finishing device, which is characterized in that the roller bearing (4) include setting in first roller bearing of Yan frame (1) front and the second roller bearing at Yan frame (1) rear portion is set;First roller bearing one end It is provided with first gear (8-3), the second roller bearing corresponds to one end and is provided with second gear (8-2);First gear (8-3) diameter is less than Second gear (8-2) is connected between first gear (8-3) and second gear (8-2) by chain (9);Second gear (8-2) is logical Chain (9) connection third gear (8-1) is crossed, third gear (8-1) connects the output shaft of decelerating motor (6).
3. a kind of roller type panel concrete according to claim 1 flattens surface finishing device, which is characterized in that the roller bearing (4) lower part corresponding position is provided with along its longitudinally disposed scraping blade (5), and scraping blade (5) is obliquely installed to roller bearing (4) interior direction.
4. a kind of roller type panel concrete according to claim 1 flattens surface finishing device, which is characterized in that the roller bearing (4) top is provided with the idler wheel (10) that can be rotated with it.
5. a kind of roller type panel concrete according to claim 1 flattens surface finishing device, which is characterized in that the walking Device (3) includes the device noumenon (3-3) of case girder structure, and device noumenon (3-3) can move up and down along column (3-1);Column The upper end (3-1) is provided with limit plate (3-5), and lower end connects hydraulic cylinder (3-2);Hydraulic cylinder (3-2) is arranged at pedestal (3-4) On, the lower part pedestal (3-4) is provided with traveling wheel (3-6);Yan frame (1) attachment device ontology (3-3).
6. a kind of roller type panel concrete according to claim 1 flattens surface finishing device, which is characterized in that the bracket (2) include multiple groups, be fastened on roller bearing (4) top.
CN201811156992.1A 2018-09-30 2018-09-30 A kind of roller type panel concrete pressing surface finishing device Pending CN109057358A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811156992.1A CN109057358A (en) 2018-09-30 2018-09-30 A kind of roller type panel concrete pressing surface finishing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811156992.1A CN109057358A (en) 2018-09-30 2018-09-30 A kind of roller type panel concrete pressing surface finishing device

Publications (1)

Publication Number Publication Date
CN109057358A true CN109057358A (en) 2018-12-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113047132A (en) * 2019-12-27 2021-06-29 广东冠粤路桥有限公司 Equipment for leveling large-span light truss bridge floor

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR0120841B1 (en) * 1994-04-28 1997-10-20 이내흔 Apparatus for finishing work on concrete surfaces
CN202766980U (en) * 2012-08-22 2013-03-06 贵州中铁路桥工程有限公司 Concrete leveling machine
CN104196029A (en) * 2014-09-15 2014-12-10 黄河勘测规划设计有限公司 Forming equipment of S-shaped overflow dam face in large-scale water projects
KR101537730B1 (en) * 2014-10-14 2015-07-21 도경건설 주식회사 A Flat Working Device For Constructing Concrete Pavement
CN105421160A (en) * 2015-11-03 2016-03-23 中铁九局集团有限公司 Concrete foundation bed top face line type control method
CN209114881U (en) * 2018-09-30 2019-07-16 中国水利水电第五工程局有限公司 A kind of roller type panel concrete pressing surface finishing device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR0120841B1 (en) * 1994-04-28 1997-10-20 이내흔 Apparatus for finishing work on concrete surfaces
CN202766980U (en) * 2012-08-22 2013-03-06 贵州中铁路桥工程有限公司 Concrete leveling machine
CN104196029A (en) * 2014-09-15 2014-12-10 黄河勘测规划设计有限公司 Forming equipment of S-shaped overflow dam face in large-scale water projects
KR101537730B1 (en) * 2014-10-14 2015-07-21 도경건설 주식회사 A Flat Working Device For Constructing Concrete Pavement
CN105421160A (en) * 2015-11-03 2016-03-23 中铁九局集团有限公司 Concrete foundation bed top face line type control method
CN209114881U (en) * 2018-09-30 2019-07-16 中国水利水电第五工程局有限公司 A kind of roller type panel concrete pressing surface finishing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113047132A (en) * 2019-12-27 2021-06-29 广东冠粤路桥有限公司 Equipment for leveling large-span light truss bridge floor

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