CN109056085A - Melt-blowing nozzles structure - Google Patents

Melt-blowing nozzles structure Download PDF

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Publication number
CN109056085A
CN109056085A CN201810863113.2A CN201810863113A CN109056085A CN 109056085 A CN109056085 A CN 109056085A CN 201810863113 A CN201810863113 A CN 201810863113A CN 109056085 A CN109056085 A CN 109056085A
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CN
China
Prior art keywords
melt
nozzle
side block
airflow channel
blowing nozzles
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Pending
Application number
CN201810863113.2A
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Chinese (zh)
Inventor
吴丽莉
陈廷
殷祝平
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Suzhou University
Nantong Textile and Silk Industrial Technology Research Institute
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Suzhou University
Nantong Textile and Silk Industrial Technology Research Institute
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Application filed by Suzhou University, Nantong Textile and Silk Industrial Technology Research Institute filed Critical Suzhou University
Priority to CN201810863113.2A priority Critical patent/CN109056085A/en
Publication of CN109056085A publication Critical patent/CN109056085A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/098Melt spinning methods with simultaneous stretching
    • D01D5/0985Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/02Spinnerettes
    • D01D4/025Melt-blowing or solution-blowing dies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

The present invention provides a kind of melt-blowing nozzles structures, comprising: nozzle intermediate mass (3) is provided with spinneret orifice (1) on the nozzle intermediate mass (3);The nozzle side block (4) being set on the outside of the nozzle intermediate mass (3), airflow channel (2) are formed between nozzle side block (4) and the nozzle intermediate mass (3), nozzle block inner fovea part (5) when block (4) have close to the lower surface of air-flow outlet side.Melt-blowing nozzles structure provided by the invention, the near exit for effectively reducing spinneret orifice forms the probability in gas backstreaming area, the gas flowfield near spinneret orifice is set to be more advantageous to the stretching of melt, and then under the premise of not increasing energy consumption, the diameter of meltblown fibers can be effectively reduced, in order to obtain thinner fiber, effectively save cost on the basis of not changing orifice diameter.

Description

Melt-blowing nozzles structure
Technical field
The present invention relates to fiber preparation equipment technical field, in particular to a kind of melt-blowing nozzles structure.
Background technique
In melt-blown process, air-flow stretches the melt squeezed out from spinneret orifice after airflow channel ejection.
But the lower surface of nozzle side block is plane, the lower surface by nozzle side block acts on, and air-flow is in melt and nozzle Between will form reflux, i.e., airflow direction is contrary with melt drawn, to be unfavorable for melt drawn.
Currently, in order to which application melt-blowing nozzles structure prepares thinner meltblown fibers, usually being adopted to solve stretching problem Use pointed nozzle.Pointed nozzle substantially reduces recirculating zone of the gas flowfield near die orifice exit, and (region is clearly present In blunt nosed orifice gas flow field, it is unfavorable for melt drawn and attenuates), air-flow is increased to the stretching action of melt.But due to The requirement on machining accuracy of pointed nozzle is higher, and the difficulty of processing of spinneret orifice is big, and production cost is higher.
Reduce the diameter of spinneret orifice or increase spinneret orifice draw ratio, equally can reduce the diameter of fiber.But it above-mentioned sets The difficulty of processing increase that will lead to spinneret orifice is set, the increase of production cost is caused.Also, too small orifice diameter can also make The adaptability to raw material of melt blown technology is deteriorated.
Therefore, how to reduce melt-blown fiber diameters, save production cost, being that those skilled in the art is urgently to be resolved asks Topic.
Summary of the invention
It has saved and has been produced into reduce melt-blown fiber diameters in view of this, the present invention provides a kind of melt-blowing nozzles structures This.
To achieve the above object, the invention provides the following technical scheme:
A kind of melt-blowing nozzles structure, comprising:
Nozzle intermediate mass is provided with spinneret orifice on the nozzle intermediate mass;
The nozzle side block being set on the outside of the nozzle intermediate mass, shape between nozzle side block and the nozzle intermediate mass At airflow channel, nozzle block inner fovea part when block has close to the lower surface of air-flow outlet side.
Preferably, in above-mentioned melt-blowing nozzles structure, airflow channel outer wall intersects with side block medial surface;
The airflow channel outer wall is nozzle side block towards the nozzle intermediate mass and to be used to form the air-flow logical The side wall in road;
The inner concave of the block inner fovea part when block medial surface is described.
Preferably, in above-mentioned melt-blowing nozzles structure, the airflow channel is inclined to the spinneret orifice along airflow direction Ramp way.
Preferably, in above-mentioned melt-blowing nozzles structure, the quantity of nozzle side block is two and is symmetrically disposed on the spray The two sides of mouth intermediate mass.
Preferably, in above-mentioned melt-blowing nozzles structure, two nozzle block inner fovea parts when being provided with described on block.
Preferably, in above-mentioned melt-blowing nozzles structure, the cross section of nozzle side block is ring structure, among the nozzle Block is located in the interstitial hole of the ring structure.
Preferably, in above-mentioned melt-blowing nozzles structure, the block when block inner fovea part is to be set to the nozzle is close to air-flow The annular groove of the lower surface of outlet side.
Preferably, in above-mentioned melt-blowing nozzles structure, side block medial surface is curved surface;
The inner concave of the block inner fovea part when block medial surface is described.
Preferably, in above-mentioned melt-blowing nozzles structure, the side block medial surface is circular arc camber;
The value range of lateral distance w between the curved surface center of circle and the airflow channel of the side block medial surface is 5mm- 20mm;
The value range of fore-and-aft distance h between the curved surface center of circle and the airflow channel of the side block medial surface is 10mm-30mm;
The value range of the radius r of the side block medial surface is 11.2mm-36.1mm.
Preferably, in above-mentioned melt-blowing nozzles structure, the value range of the air-flow angle of the airflow channel is 60 ° ± 15 °;
The value range of the exit width e of the airflow channel is 0.6mm ± 0.1mm;
The value range of the orifice diameter c of the spinneret orifice is 0.3mm ± 0.1mm;
Lateral distance d between the spinneret orifice and the airflow channel is 0.9mm ± 0.1mm.
It can be seen from the above technical scheme that melt-blowing nozzles structure provided by the invention, in melt-blown process, gas Stream stretches the melt squeezed out by spinneret orifice after spraying in airflow channel.Nozzle side block is under air-flow outlet side Surface setting side block inner fovea part so that nozzle side block formed guiding region, that is, air-flow sprayed by airflow channel after in side block indent Water conservancy diversion at portion, the near exit for effectively reducing spinneret orifice form the probability in gas backstreaming area, make the gas stream near spinneret orifice Field is more advantageous to the stretching of melt, and then under the premise of not increasing energy consumption, can effectively reduce the diameter of meltblown fibers, so as to In obtaining thinner fiber, effectively save cost on the basis of not changing orifice diameter.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the schematic view of the front view of melt-blowing nozzles structure provided in an embodiment of the present invention;
Fig. 2 is the size marking schematic diagram of melt-blowing nozzles structure provided in an embodiment of the present invention.
Specific embodiment
The invention discloses a kind of melt-blowing nozzles structures to save production cost to reduce melt-blown fiber diameters.
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Referring to FIG. 1, the embodiment of the invention provides a kind of melt-blowing nozzles structure, including nozzle intermediate mass 3 and nozzle side Block 4 is provided with spinneret orifice 1 on nozzle intermediate mass 3;Nozzle side block 4 is set to 3 outside of nozzle intermediate mass, nozzle side block 4 and nozzle Airflow channel 2, nozzle block inner fovea part 5 when block 4 has close to the lower surface of air-flow outlet side are formed between intermediate mass 3.
Melt-blowing nozzles structure provided in an embodiment of the present invention, in melt-blown process, air-flow is sprayed from airflow channel 2 Afterwards, the melt squeezed out by spinneret orifice 1 is stretched.Due to nozzle while block 4 close to air-flow outlet side lower surface be arranged while Block inner fovea part 5, so that nozzle side block 4 forms guiding region, that is, air-flow is led after being sprayed by airflow channel 2 in side block inner fovea part 5 Stream, the near exit for effectively reducing spinneret orifice 1 form the probability in gas backstreaming area, make gas flowfield near spinneret orifice 1 more Be conducive to the stretching of melt, and then under the premise of not increasing energy consumption, the diameter of meltblown fibers can be effectively reduced, in order to Do not change and obtains thinner fiber, effectively save production cost on the basis of 1 diameter of spinneret orifice.
Wherein, the melt that spinneret orifice 1 squeezes out can be polymer melt, or other kinds of melt, herein not It is specifically limited.
Further, airflow channel outer wall 7 intersects with side block medial surface 6.Wherein, airflow channel outer wall 7 is nozzle side block 4 Towards nozzle intermediate mass 3 and it is used to form the side wall of airflow channel 2;The inner concave of block inner fovea part 5 when block medial surface 6 is.It is logical Cross above-mentioned setting so that airflow channel 2 export between block medial surface 6 there is only airflow channel outer wall 7 with while block on the inside of The angle that face 6 is formed.For theoretically, the minimum range between airflow channel outer wall 7 and side block inner fovea part 5 is 0.By above-mentioned Setting effectively increases the effect after air-flow is sprayed by airflow channel 2 in 5 water conservancy diversion of side block inner fovea part, and then effectively increases Diversion effect.
Preferably, airflow channel 2 is along airflow direction to the inclined ramp way of spinneret orifice 1.By above-mentioned setting, so that The air-flow flowed out along airflow channel 2 is sprayed on melt with certain tilt angle, effectively increases drawing effect.
It can also make the parallel channels that airflow channel 2 is parallel to spinneret orifice 1 along airflow direction, no longer be discussed in detail herein And within protection scope.
In the first embodiment, the quantity of nozzle side block 4 is two and is symmetrically disposed on the two sides of nozzle intermediate mass 3. It follows that the quantity of airflow channel 2 is also two, and it is symmetrically disposed on the two sides of nozzle intermediate mass 3.
In the embodiment that said flow channel 2 is ramp way, two airflow channels 2 are along airflow direction to spinneret orifice 1 It is close, slit shape is formed, in order to further increase drawing effect.
In the present embodiment, two nozzles block inner fovea part 5 when being provided on block 4.Pass through above-mentioned setting, it is ensured that lead The uniformity is flowed, and then ensures the stretching uniformity coefficient to melt, effectively increases product quality.
In second of embodiment, the cross section of nozzle side block 4 is ring structure, and nozzle intermediate mass 3 is located at ring structure Interstitial hole in.In the present embodiment, nozzle intermediate mass 3 is sheathed among nozzle side block 4, so that nozzle intermediate mass 3 and nozzle The airflow channel 2 that cross section is annular is formed between side block 4, is located among airflow channel 2 by the melt that spinneret orifice 1 sprays, gas Stream carries out the drawing force along melt circumferential direction Uniform Tension to melt after being sprayed by airflow channel 2.
In the present embodiment, annular of the block 4 close to the lower surface of air-flow outlet side when block inner fovea part 5 is to be set to nozzle Slot.By above-mentioned setting, the water conservancy diversion uniformity is further ensured.
In order to further ensure that diversion effect, the smooth degree of gas water conservancy diversion in side block inner fovea part 5, side block inside are improved Face 6 is curved surface;The inner concave of block inner fovea part 5 when block medial surface 6 is.It can also set side block medial surface 6 to by multiple flat The setback face of face composition or the combinatorial surface formed by plane and surface composition.
As shown in Fig. 2, for the ease of setting, it is preferable that side block medial surface 6 is circular arc camber.
Wherein, the value range of the lateral distance w between the curved surface center of circle and airflow channel 2 of side block medial surface 6 is 5mm- 20mm;The value range of fore-and-aft distance h between the curved surface center of circle and airflow channel 2 of side block medial surface 6 is 10mm-30mm;Side The value range of the radius r of block medial surface 6 is 11.2mm-36.1mm.
Further, the value range of the air-flow angle of airflow channel 2 is 60 ° ± 15 °;The exit width e of airflow channel 2 Value range be 0.6mm ± 0.1mm;The value range of the orifice diameter c of spinneret orifice 1 is 0.3mm ± 0.1mm;Spinneret orifice 1 Lateral distance d between airflow channel 2 is 0.9mm ± 0.1mm.
Wherein, air-flow angle is the angle for being relatively arranged on the airflow channel part ejection air-flow of 3 two sides of nozzle intermediate mass. In the first embodiment, air-flow angle is the angle of two airflow channels 2.In second of embodiment, air-flow angle is gas The taper of circulation road 2.
Embodiment 1
Melt is squeezed out from spinneret orifice 1, and the gas of high-speed and high-temperature is sprayed from airflow channel 2, and to by squeezing out in spinneret orifice 1 Melt stretched.
In the present embodiment, the air-flow angle of airflow channel 2 is 60 °, and the exit width e of airflow channel 2 is 0.6mm, spray Wire hole diameter c is 0.3mm, and the lateral distance d between spinneret orifice 1 and airflow channel 2 is 0.9mm.
Wherein, the lateral distance w=10mm between the curved surface center of circle and airflow channel 2 of side block medial surface 6, side block medial surface Fore-and-aft distance h=20mm between the 6 curved surface center of circle and airflow channel 2, the radius r=22.4mm of side block medial surface 6.
In the present embodiment, melt is polypropylene, melt flow rate 100g/10min, flow 0.008g/s, just Beginning temperature is 290 DEG C, gas pressure 450kPa, and gas initial temperature is 330 DEG C.
The diameter average value that fiber made from the melt-blowing nozzles structure of side block inner fovea part 5 is arranged under above-mentioned condition is 757nm, And the diameter average value that fiber made from the melt-blowing nozzles structure of side block inner fovea part 5 is not provided under equal conditions is 1.74 μm.By This it is found that nozzle when block 4 is arranged close to the lower surface of air-flow outlet side, fibre diameter than originally reduces after block inner fovea part 5 56.5%.
Embodiment 2
Melt is squeezed out from spinneret orifice 1, and the gas of high-speed and high-temperature is sprayed from airflow channel 2, and to by squeezing out in spinneret orifice 1 Melt stretched.
In the present embodiment, the air-flow angle of airflow channel 2 is 60 °, and the exit width e of airflow channel 2 is 0.6mm, spray Wire hole diameter c is 0.3mm, and the lateral distance d between spinneret orifice 1 and airflow channel 2 is 0.9mm.
Wherein, the lateral distance w=10mm between the curved surface center of circle and airflow channel 2 of side block medial surface 6, side block medial surface Fore-and-aft distance h=30mm between the 6 curved surface center of circle and airflow channel 2, the radius r=31.6mm of side block medial surface 6.
In the present embodiment, melt is polypropylene, melt flow rate 800g/10min, flow 0.031g/s, just Beginning temperature is 280 DEG C, gas pressure 550kPa, and gas initial temperature is 300 DEG C.
The diameter average value that fiber made from the melt-blowing nozzles structure of side block inner fovea part 5 is arranged under above-mentioned condition is 529nm, And the diameter average value that fiber made from the melt-blowing nozzles structure of side block inner fovea part 5 is not provided under equal conditions is 1.18 μm.By This it is found that nozzle when block 4 is arranged close to the lower surface of air-flow outlet side, fibre diameter than originally reduces after block inner fovea part 5 55.2%.
Embodiment 3
Melt is squeezed out from spinneret orifice 1, and the gas of high-speed and high-temperature is sprayed from airflow channel 2, and to by squeezing out in spinneret orifice 1 Melt stretched.
In the present embodiment, the air-flow angle of airflow channel 2 is 60 °, and the exit width e of airflow channel 2 is 0.6mm, spray Wire hole diameter c is 0.3mm, and the lateral distance d between spinneret orifice 1 and airflow channel 2 is 0.9mm.
Wherein, the lateral distance w=5mm between the curved surface center of circle and airflow channel 2 of side block medial surface 6, side block medial surface 6 The curved surface center of circle and airflow channel 2 between fore-and-aft distance h=10mm, the radius r=11.2mm of side block medial surface 6.
In the present embodiment, melt is polypropylene, melt flow rate 75g/10min, flow 0.006g/s, initially Temperature is 310 DEG C, gas pressure 450kPa, and gas initial temperature is 380 DEG C.
The diameter average value that fiber made from the melt-blowing nozzles structure of side block inner fovea part 5 is arranged under above-mentioned condition is 915nm, And the diameter average value that fiber made from the melt-blowing nozzles structure of side block inner fovea part 5 is not provided under equal conditions is 1.91 μm.By This it is found that nozzle when block 4 is arranged close to the lower surface of air-flow outlet side, fibre diameter than originally reduces after block inner fovea part 5 52.1%.
Embodiment 4
Melt is squeezed out from spinneret orifice 1, and the gas of high-speed and high-temperature is sprayed from airflow channel 2, and to by squeezing out in spinneret orifice 1 Melt stretched.
In the present embodiment, the air-flow angle of airflow channel 2 is 60 °, and the exit width e of airflow channel 2 is 0.6mm, spray Wire hole diameter c is 0.3mm, and the lateral distance d between spinneret orifice 1 and airflow channel 2 is 0.9mm.
Wherein, the lateral distance w=20mm between the curved surface center of circle and airflow channel 2 of side block medial surface 6, side block medial surface Fore-and-aft distance h=20mm between the 6 curved surface center of circle and airflow channel 2, the radius r=28.3mm of side block medial surface 6.
In the present embodiment, melt is polypropylene, melt flow rate 800g/10min, flow 0.057g/s, just Beginning temperature is 280 DEG C, gas pressure 500kPa, and gas initial temperature is 290 DEG C.
The diameter average value that fiber made from the melt-blowing nozzles structure of side block inner fovea part 5 is arranged under above-mentioned condition is 635nm, And the diameter average value that fiber made from the melt-blowing nozzles structure of side block inner fovea part 5 is not provided under equal conditions is 1.62 μm.By This it is found that nozzle when block 4 is arranged close to the lower surface of air-flow outlet side, fibre diameter than originally reduces after block inner fovea part 5 60.8%.
Embodiment 5
Melt is squeezed out from spinneret orifice 1, and the gas of high-speed and high-temperature is sprayed from airflow channel 2, and to by squeezing out in spinneret orifice 1 Melt stretched.
In the present embodiment, the air-flow angle of airflow channel 2 is 60 °, and the exit width e of airflow channel 2 is 0.6mm, spray Wire hole diameter c is 0.3mm, and the lateral distance d between spinneret orifice 1 and airflow channel 2 is 0.9mm.
Wherein, the lateral distance w=20mm between the curved surface center of circle and airflow channel 2 of side block medial surface 6, side block medial surface Fore-and-aft distance h=30mm between the 6 curved surface center of circle and airflow channel 2, the radius r=36.1mm of side block medial surface 6.
In the present embodiment, melt is polypropylene, melt flow rate 1000g/10min, flow 0.022g/s, just Beginning temperature is 290 DEG C, gas pressure 500kPa, and gas initial temperature is 310 DEG C.
The diameter average value that fiber made from the melt-blowing nozzles structure of side block inner fovea part 5 is arranged under above-mentioned condition is 451nm, And the diameter average value that fiber made from the melt-blowing nozzles structure of side block inner fovea part 5 is not provided under equal conditions is 1.02 μm.By This it is found that nozzle when block 4 is arranged close to the lower surface of air-flow outlet side, fibre diameter than originally reduces after block inner fovea part 5 55.8%.
By above-mentioned it is found that melt-blowing nozzles structure provided in an embodiment of the present invention, the diameter ratio of prepared fiber are not provided with The diameter of fiber obtained by the melt-blowing nozzles structure of side block inner fovea part 5 reduces 52% or more, reaches nano-scale dimension.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

Claims (10)

1. a kind of melt-blowing nozzles structure characterized by comprising
Nozzle intermediate mass (3) is provided with spinneret orifice (1) on the nozzle intermediate mass (3);
The nozzle side block (4) being set on the outside of the nozzle intermediate mass (3), nozzle side block (4) and the nozzle intermediate mass (3) airflow channel (2) are formed between, nozzle block inner fovea part when block (4) have close to the lower surface of air-flow outlet side (5)。
2. melt-blowing nozzles structure according to claim 1, which is characterized in that airflow channel outer wall (7) and side block medial surface (6) intersect;
The airflow channel outer wall (7) is that nozzle side block (4) towards the nozzle intermediate mass (3) and is used to form the gas The side wall of circulation road (2);
The inner concave of the block inner fovea part (5) when block medial surface (6) are described.
3. melt-blowing nozzles structure according to claim 1, which is characterized in that the airflow channel (2) is along airflow direction To the spinneret orifice (1) inclined ramp way.
4. melt-blowing nozzles structure according to claim 1, which is characterized in that the quantity of nozzle side block (4) is two And it is symmetrically disposed on the two sides of the nozzle intermediate mass (3).
5. melt-blowing nozzles structure according to claim 4, which is characterized in that be respectively provided on two nozzle side blocks (4) There is the side block inner fovea part (5).
6. melt-blowing nozzles structure according to claim 1, which is characterized in that the cross section of nozzle side block (4) is ring Shape structure, the nozzle intermediate mass (3) are located in the interstitial hole of the ring structure.
7. melt-blowing nozzles structure according to claim 6, which is characterized in that the side block inner fovea part (5) is is set to Nozzle side block (4) is stated close to the annular groove of the lower surface of air-flow outlet side.
8. melt-blowing nozzles structure according to claim 1, which is characterized in that side block medial surface (6) is curved surface;
The inner concave of the block inner fovea part (5) when block medial surface (6) are described.
9. melt-blowing nozzles structure according to claim 8, which is characterized in that the side block medial surface (6) is circular arc camber;
The value range of lateral distance w between the curved surface center of circle and the airflow channel (2) of the side block medial surface (6) is 5mm-20mm;
The value range of fore-and-aft distance h between the curved surface center of circle and the airflow channel (2) of the side block medial surface (6) is 10mm-30mm;
The value range of the radius r of the side block medial surface (6) is 11.2mm-36.1mm.
10. -9 described in any item melt-blowing nozzles structures according to claim 1, which is characterized in that the gas of the airflow channel (2) The value range for flowing angle is 60 ° ± 15 °;
The value range of the exit width e of the airflow channel (2) is 0.6mm ± 0.1mm;
The value range of the orifice diameter c of the spinneret orifice (1) is 0.3mm ± 0.1mm;
Lateral distance d between the spinneret orifice (1) and the airflow channel (2) is 0.9mm ± 0.1mm.
CN201810863113.2A 2018-08-01 2018-08-01 Melt-blowing nozzles structure Pending CN109056085A (en)

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