CN109053954A - A kind of visible light Photoreactor and its application method being exclusively used in cationic polyacrylamide polymerization - Google Patents

A kind of visible light Photoreactor and its application method being exclusively used in cationic polyacrylamide polymerization Download PDF

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CN109053954A
CN109053954A CN201810553307.2A CN201810553307A CN109053954A CN 109053954 A CN109053954 A CN 109053954A CN 201810553307 A CN201810553307 A CN 201810553307A CN 109053954 A CN109053954 A CN 109053954A
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transparent panel
visible light
cover board
photoreactor
cationic polyacrylamide
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CN109053954B (en
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吴飞鹏
黄武宁
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Yiwu Peng Zhiyou New Materials Co Ltd
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Yiwu Peng Zhiyou New Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/34Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • B01J19/0013Controlling the temperature of the process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • B01J19/12Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
    • B01J19/122Incoherent waves
    • B01J19/127Sunlight; Visible light
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/01Processes of polymerisation characterised by special features of the polymerisation apparatus used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/52Amides or imides
    • C08F220/54Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
    • C08F220/56Acrylamide; Methacrylamide
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/30Nature of the water, waste water, sewage or sludge to be treated from the textile industry

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Separation Of Suspended Particles By Flocculating Agents (AREA)

Abstract

The present invention relates to organic synthesis apparatus fields, a kind of visible light Photoreactor and its application method for being exclusively used in cationic polyacrylamide polymerization is disclosed, which includes the two panels transparent panel for being located at front and rear sides, two panels side plate, a piece of bottom plate positioned at bottom and a piece of cover board positioned at top for being located at the left and right sides;Side plate, transparent panel, bottom plate and cover board are encircled into a confined space;The inner surface of the transparent panel is equipped with transparent hydrophobic film;The side plate, bottom plate, cover board medial surface be hydrophobic surface;Bottom plate is equipped with nitrogen inlet;Cover board is equipped with nitrogen outlet;The upper end spacing of two panels transparent panel is greater than lower end spacing.Photoreactor of the invention is designed specifically for cationic polyacrylamide, easy to operate, and discharging is easy;And the Photoreactor heat exchange is easy, increasing extent of temperature is small compared with large-size reactor, and material properties consistency is high.

Description

It is a kind of to be exclusively used in the visible light Photoreactor and its answer that cationic polyacrylamide polymerize Use method
Technical field
The present invention relates to organic synthesis apparatus field more particularly to it is a kind of be exclusively used in cationic polyacrylamide polymerization can Light-exposed Photoreactor and its application method.
Background technique
Dyeing sewage is than industrial wastewater difficult to deal with, long processing period, and at high cost, sludge quantity is big, is processed The discharge of journey foul smell is serious, and the waste water after biochemical treatment is extremely difficult to discharge standard.To find out its cause, mainly most of dyestuff is to micro- Biology has toxicity, and death during handling dyestuff of most of microorganism becomes sludge.Not yet occur so far effective Method solves, and therefore, the new function material that development can effectively remove dyestuff in dyeing and printing sewage is important project.
Although cationic polyacrylamide is a kind of efficient flocculant, cation polypropylene acyl so far For amine due to having a single function, phase transition ability is inadequate, can only remove some dyes in the small sewage of salinity, and in salinity height When can not flocculate at all, exist simultaneously the inflection point of usage amount, that is, it is very accurate to require to be added flocculant, more and lacked all It is not all right, cause the product not to be available in this field.It therefore, can not only be thorough there is an urgent need to design a kind of novel material The dyestuff in the dyeing and printing sewage under any salinity is removed, while amount be added being required not require precisely, allows slightly mistake Amount is realized in production in sewage in the continually changing situation of dye strength, is remained to stabilization and is effectively removed dyestuff in water.
In production technology, most of polymerization of cationic polyacrylamide is being reacted using redox system Static polymerization is used in kettle, colloid is first synthesized, is granulated, dried, be milled after extrusion, is sieved, packaging.Since cation is poly- Acrylamide has very strong adhesion strength, is not easy to squeeze out in a kettle, and colloid is caused to glue wall, and residue glue influences the matter of subsequent product Amount.Simultaneously as reaction kettle size is larger, reactive polymeric heat is not easy to exchange, and reaction system is stepped up with reaction process temperature, It is formed by polymer molecular weight to gradually reduce, directly affects the molecular weight of product.Therefore, colloid in polymerization process is solved to squeeze out Problem and reaction heat problem are the key that one of to improve commodity quality.
In addition, if can generate ozone using common uv photopolymerization technology, influence environment and health, will also result in Functional monomer is destroyed in the course of the polymerization process, is to solve the problems, such as possible approach using visible light polymerization technology therefore.
Summary of the invention
The visible of cationic polyacrylamide polymerization is exclusively used in order to solve the above-mentioned technical problems, the present invention provides a kind of Light Photoreactor and its application method, Photoreactor of the invention are designed specifically for cationic polyacrylamide, operation letter Just, discharging is easy;And the Photoreactor heat exchange is easy, increasing extent of temperature is small compared with large-size reactor, and material properties is consistent Property it is high.
The specific technical proposal of the invention is: a kind of visible light light reaction for being exclusively used in cationic polyacrylamide polymerization Device, including being located at the two panels transparent panel of front and rear sides, the two panels side plate for being located at the left and right sides, positioned at a piece of of bottom Bottom plate and a piece of cover board positioned at top;Side plate, transparent panel, bottom plate and cover board are encircled into a confined space;The transparent panel Inner surface be equipped with transparent hydrophobic film;The side plate, bottom plate, cover board medial surface be hydrophobic surface;Bottom plate be equipped with nitrogen into Mouthful;Cover board is equipped with nitrogen outlet;The upper end spacing of two panels transparent panel is greater than lower end spacing.
Visible light Photoreactor of the invention is that special design is synthesized for cationic polyacrylamide, and transparent panel is as visible Light illumination window is covered with hydrophobic and very poor with cationic polyacrylamide cohesive force polyolefin or polyester on inner surface Film, so that reaction product is easy to fall off.The bottom plate of Photoreactor has the nitrogen inlet of check-valves, can lead to High Purity Nitrogen;Cover board It is equipped with the nitrogen outlet that can be inserted into thermocouple or temperature detector and seal, guarantees that oxygen will not enter in reaction process.
Further, the transparent hydrophobic film is hydrophobic polyolefin film or hydrophobic polyester film.
Further, the transparent panel is optical flat.
Optionally, the material of the side plate, bottom plate and cover board is hydrophobic polyolefin or hydrophobic polyester.
Optionally, the side plate, bottom plate and cover board are steel plate, and medial surface is equipped with hydrophobic polyolefin film or hydrophobic polyester is thin Film.
Further, the ratio of the upper end spacing Yu lower end spacing of two panels transparent panel is less than or equal to 5: 1.
The viscosity of cationic polyacrylamide is very high, although the present invention will be in transparent panel and side plate, bottom plate and cover board Lateral layout is hydrophobic surface, but while discharging after the reaction remains difficult smoothly to make cationic polyacrylamide to take off from hydrophobic surface It falls, transparent panel is designed as trapezoidal to be conducive to discharging by the present invention thus.Also, it is sent out by the further research of team of the present invention Existing, when by the Ratio control of the upper end spacing of two panels transparent panel and lower end spacing within the above range, discharging is relatively easy to.
Further, the ratio of the upper end spacing Yu lower end spacing of two panels transparent panel is 5: 3,4: 3 or 2: 1.
By it is of the present invention team further study show that, by the ratio of the upper end spacing of two panels transparent panel and lower end spacing In above-mentioned ratio, discharging is easy the most for control.
Further, the upper end spacing of two panels transparent panel is no more than 50cm.
Further, two panels side plate is arranged in parallel, parallel respectively between the upper end of two panels transparent panel, lower end.
Further, the cover board is detachable.
The present invention also provides a kind of method using above-mentioned visible light Photoreactor preparation cationic polyacrylamide, packets Include following steps:
1) the four kinds of monomer AM, AE1, AE2 and AE3 of cationic polyacrylamide are soluble in water, addition is dissolved visible in advance Photosensitive dye or the radical initiator dissolved in advance and visible light photoactivated dyestuff, are transferred in visible light Photoreactor, Logical nitrogen 30-50min;
2) 20-40min is irradiated with the transparent panel of the LED light the past rear side Wavelength matched with dyestuff, after temperature no longer rises, protected Irradiation 20-40 seconds is held, polymerization reaction is completed, and is opened cover board, is inverted Photoreactor, is led to nitrogen from reactor bottom plate, is taken out nature The colloid to fall off;
3) it to obtained granulating from colloid, is dried at 40~70 DEG C, obtains cationic polyacrylamide flocculant agent after milling screening.
Wherein, the molecular formula general formula of obtained cationic polyacrylamide flocculant agent are as follows:
Wherein, in above-mentioned general formula:
Four kinds of monomers use AM, AE1, AE2 respectively, and AE3 is indicated.
R1、R2、R3For hydrogen atom, alkyl, alkoxy or substituted-phenyl, R1, R2, R3For identical or different substitution Base.
M, the summation of n, h and f are 1, m=0.1-0.9, n=0.1-0.9, h=0-0.7, f=0-0.7.
Under stiring present invention finished product obtained, it is dissolved in tap water by 0.1% concentration, 20 minutes completely molten Solution, with suction pipe draw cationic flocculant solution, be added slowly with stirring in dyeing and printing sewage, while be added dropwise while observe, always plus It is transparent to become sewage to sewage, and there are a large amount of colored precipitates to be precipitated, that is, knows the amount of polymer required for decolourizing completely, continues The 20~50% of the amount are added, flocculate increases, but not occurs flocculate weight as product common currently on the market New scattered state.It is filtered to remove flocculate, filtrate is as clear as crystal.
Further, the substituent group of the substituted-phenyl is o-, m-, contraposition alkyl or alkoxy.
Further, the substituent group of the substituted-phenyl is o-, m-, contraposition alkyl or alkoxy.The R2It is disubstituted Or polysubstituted phenyl, disubstituted phenyl have following general formula:
In above-mentioned general formula, R4, R5, R6, R7, R8For alkyl or alkoxy.
Further, the alkyl is alkyl of the carbon atom less than 6;The alkoxy is alcoxyl of the carbon atom number less than 6 Base.
Further, the alkyl is methyl, ethyl, propyl, isopropyl, normal-butyl, tert-butyl or amyl;The alcoxyl Base is methoxyl group, ethyoxyl, propoxyl group, butoxy or amoxy.
Further, m 0.2-0.5, n 0.2-0.5, h 0.1-0.3, f 0-0.2.
Further, in step 1), the radical initiator is water-soluble azo class compound, Modified benzophenone class water The supermolecule initiator that soluble initiator or cyclodextrin, crown ether inclusion oil-soluble initiator are constituted.
Further, the visible light photoactivated dyestuff is the water-soluble squaraine dye with following general formula:
Wherein, it in above-mentioned general formula, when n=1~3, n=1, is named as SQ1, when n=2, is named as SQ2, when n=1, be named as SQ3。
Further, the visible light photoactivated dyestuff is the water-soluble cyclanone dyestuff with following general formula:
Wherein, in above-mentioned general formula, n=1-3;M=1-3;As m=1, n=1,2,3 dyestuff is respectively designated as CB-1, CB-2, CB-3;As m=2, n=1,2,3 dyestuff is respectively designated as CP-1, CP-2, CP-3;As m=3, n=1,2,3 dyestuff It is respectively designated as CH-1, CH-2, CH-3.
Further, the visible light photoactivated dyestuff is selected from methyl blue, Eosin B, rhodamine B, Rhodamine 123, rhodamine 110。
It is compared with the prior art, the beneficial effects of the present invention are:
1, Photoreactor of the invention is designed specifically for cationic polyacrylamide, and reactor is easy to operate, and discharging is easy;
2, Photoreactor heat exchange of the invention is easy, and increasing extent of temperature is small compared with large-size reactor, material properties consistency It is high;
3, the reaction process of Photoreactor of the invention is shorter than existing polymerizer technology polymerization time, high-efficient;
4, flocculant made from Photoreactor of the present invention has the ability for efficiently removing dyestuff in dyeing and printing sewage;
5, flocculant made from Photoreactor of the present invention has very high salt resistance ability;
6, flocculant made from Photoreactor of the present invention can suitably be added, and be not in flocculate dispersion again;
7, flocculant made from Photoreactor of the present invention is ternary or quarternary copolymerized, is dissolved, flocculation ability is strong;
8, flocculant made from Photoreactor of the present invention uses visible light polymerization, and process will not ozone generation pollution;
9, visible light of the present invention is selected matches LED illumination with sensitizing dyestuff wavelength, saves production process energy consumption.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the invention;
Fig. 2 is a kind of structural schematic diagram of transparent panel of the present invention;
Fig. 3 is the influence relationship comparison diagram of the additive amount of flocculant and penetration by liquid rate in clear water;
Fig. 4 is the additive amount of flocculant and the influence relationship comparison diagram of liquid turbidity in simulation sewage.
Appended drawing reference are as follows: transparent panel 1, side plate 2, bottom plate 3, cover board 4, transparent hydrophobic film 5, nitrogen inlet 6, nitrogen outlet 7.
Specific embodiment
The present invention will be further described with reference to the examples below.
Total embodiment
A kind of visible light Photoreactor being exclusively used in cationic polyacrylamide polymerization, the two panels including being located at front and rear sides Transparent panel, two panels side plate, a piece of bottom plate positioned at bottom and a piece of cover board positioned at top for being located at the left and right sides;Side Plate, transparent panel, bottom plate and cover board are encircled into a box shaped confined space;The inner surface of the transparent panel is equipped with transparent dredge Moisture film;The side plate, bottom plate, cover board medial surface be hydrophobic surface;Bottom plate is equipped with nitrogen inlet;Cover board goes out equipped with nitrogen Mouthful;The upper end spacing of two panels transparent panel is greater than lower end spacing.
Optionally, the transparent hydrophobic film is hydrophobic polyolefin film or hydrophobic polyester film.
Optionally, the transparent panel is optical flat.
Optionally, the material of the side plate, bottom plate and cover board is hydrophobic polyolefin or hydrophobic polyester.
Optionally, the side plate, bottom plate and cover board are steel plate, and medial surface is equipped with hydrophobic polyolefin film or hydrophobic polyester is thin Film.
Optionally, the ratio of the upper end spacing Yu lower end spacing of two panels transparent panel is less than or equal to 5: 1.
Optionally, the ratio of the upper end spacing Yu lower end spacing of two panels transparent panel is 5: 3,4: 3 or 2: 1.
Optionally, the upper end spacing of two panels transparent panel is no more than 50cm.
Optionally, two panels side plate is arranged in parallel, parallel respectively between the upper end of two panels transparent panel, lower end.
Optionally, the cover board is detachable.
Embodiment 1
As shown in Figure 1, 2, a kind of visible light Photoreactor being exclusively used in cationic polyacrylamide polymerization, including before being located at The two panels transparent panel 1 (optical flat) of two sides, the two panels side plate 2 for being located at the left and right sides, a piece of bottom positioned at bottom afterwards Plate 3 and a piece of cover board 4 positioned at top.Wherein, two panels side plate is arranged in parallel, between the upper end of two panels transparent panel, lower end respectively In parallel.Side plate, transparent panel, bottom plate and cover board are encircled into a box shaped confined space, and cover board is detachable.
The inner surface of the transparent panel is equipped with transparent hydrophobic film 5 (hydrophobic polyolefin);The side plate, bottom plate, cover board Material is hydrophobic polyolefin;Bottom plate is equipped with nitrogen inlet 6;Cover board is equipped with nitrogen outlet 7;The upper end spacing of two panels transparent panel Greater than lower end spacing, the upper end spacing of ratio 5: 3, and two panels transparent panel is 50cm.
The polymerization of cationic polyacrylamide:
(1) by 720g (10.0mol, 40%) acrylamide, 1950g (10.0mol, 40%) acrylyl oxy-ethyl-trimethyl chlorination Ammonium, 1423g (5mol, 20%) acryloxyethyldimethyl are dissolved in 17 liters of deionized waters, to complete methylbenzyl ammonium chloride After fully dissolved, the squaraine dye 6.8g of initiator azo diisobutyl ether hydrochloride 1.35g and above-mentioned code name SQ1 is added, imports and holds Product is in 20 liters of Photoreactor, leads to nitrogen 40 minutes at 25 DEG C, and the LED light source for being then 650nm with wavelength is before and after two After the transparent panel of side irradiates 26 minutes, thermometer displays temperature is 43 degree, and temperature is begun to decline after being further continued for irradiation 30 seconds, is stopped Illumination, opens cover board, is inverted Photoreactor, leads to nitrogen from reactor bottom, takes out the colloid that nature falls off.Use colloid granulating machine It is granulated, partial size 3-8mm.65 DEG C of baking ovens are put into, are completely dried after three hours, milling screening obtains cationic polymer flocculation Agent powder-product.
(2) above-mentioned cationic flocculant powder-product 0.1g is taken, is dissolved in 100mL tap water, mechanical stirring is after ten minutes It is completely dissolved, is taken on a small quantity with dropper, the 100mL print works production being placed in 250mL beaker in advance is added under electromagnetic agitation Line flows out in sewage, a large amount of Precipitations when 8.5mL is added, sewage is from muddy ashes discoloration at colorless and transparent, filtering, removing Sediment, the colorless and transparent sewage of gained light transmittance at 500nm is 97%.
Embodiment 2
A kind of visible light Photoreactor being exclusively used in cationic polyacrylamide polymerization, the two panels including being located at front and rear sides Transparent panel (optical flat), be located at the left and right sides two panels side plate, positioned at a piece of bottom plate of bottom and positioned at top A piece of cover board.Wherein, two panels side plate is arranged in parallel, parallel respectively between the upper end of two panels transparent panel, lower end.Side plate, transparent panel, Bottom plate and cover board are encircled into a box shaped confined space, and cover board is detachable.
The inner surface of the transparent panel is equipped with transparent hydrophobic film (hydrophobic polyester);The material of the side plate, bottom plate, cover board For hydrophobic polyester;Bottom plate is equipped with nitrogen inlet;Cover board is equipped with nitrogen outlet;The upper end spacing of two panels transparent panel is greater than lower end The upper end spacing of spacing, ratio 4: 3, and two panels transparent panel is 40cm.
The polymerization of cationic polyacrylamide:
(1) by 360g (5mol, 16.7%) acrylamide, 3100g (15mol, 50%) methylacryoyloxyethyl trimethyl chlorine Change ammonium, 2705g (10mol, 33.3%) acrylyl oxy-ethyl two is dissolved in 25 liters of deionized waters, to complete benzyl ammonium chloride After dissolution, the cycloalkane ketone dyes 1.80g of initiator B PQ0.8g and above-mentioned code name CP-1 is added, imports the light that volume is 30 liters In reactor, leads at 25 DEG C nitrogen 40 minutes, then shone with the LED light source that wavelength is 560nm from the transparent panel of two front and back sides After penetrating 22 minutes, thermometer displays temperature is 48 degree, and temperature is begun to decline after continuing irradiation 30 seconds, stops illumination, opens lid Plate is inverted Photoreactor, leads to nitrogen from reactor bottom, takes out the colloid that nature falls off.It is granulated with colloid granulating machine, partial size is 3-8mm.60 DEG C of baking ovens are put into, are completely dried after three hours, milling screening obtains cationic polymer flocculent powder-product.
(2) above-mentioned cationic flocculant powder-product 0.1g is taken, is dissolved in 100mL tap water, mechanical stirring is after ten minutes It is completely dissolved, is taken on a small quantity with dropper, it is raw that the 100mL cotton dye-works being placed in 250mL beaker in advance is added under electromagnetic agitation Producing line flows out in sewage, and a large amount of Precipitations when 3.0mL are added, and sewage becomes colorless and transparent from the black-and-blue of muddiness, continues to add Enter 2.0mL, there is colourless Precipitation, filter, remove sediment, the colorless and transparent sewage of gained light transmittance at 500nm is 98%.
Embodiment 3
A kind of visible light Photoreactor being exclusively used in cationic polyacrylamide polymerization, the two panels including being located at front and rear sides Transparent panel (optical flat), be located at the left and right sides two panels side plate, positioned at a piece of bottom plate of bottom and positioned at top A piece of cover board.Wherein, two panels side plate is arranged in parallel, parallel respectively between the upper end of two panels transparent panel, lower end.Side plate, transparent panel, Bottom plate and cover board are encircled into a box shaped confined space, and cover board is detachable.
The inner surface of the transparent panel is equipped with transparent hydrophobic film (hydrophobic polyolefin);The side plate, bottom plate, cover board it is interior Side is equipped with hydrophobic polyolefin film;Bottom plate is equipped with nitrogen inlet;Cover board is equipped with nitrogen outlet;The upper end of two panels transparent panel It is 30cm that spacing, which is greater than lower end spacing, ratio 2: 1, and the upper end spacing of two panels transparent panel,.
The polymerization of cationic polyacrylamide:
(1) by 1440g (20mol, 55%) acrylamide, 1945g (10mol, 27.8%) acrylyl oxy-ethyl-trimethyl chlorination Ammonium, 1423g (5mol, 13.9%) acryloxyethyldimethyl is to methylbenzyl ammonium chloride, 270.5g (1.0mol, 2.8%) Acrylyl oxy-ethyl ether is dissolved in 20 liters of deionized waters benzyl ammonium chloride (AE3 monomer), until completely dissolved, is added and causes The squaraine dye 1.0g of agent azo diisobutyl ether hydrochloride 0.24g and above-mentioned code name SQ1 import the Photoreactor that volume is 30 liters In, lead at 25 DEG C nitrogen 40 minutes, then irradiates 26 points from the transparent panel of two front and back sides with the LED light source that wavelength is 650nm Zhong Hou, thermometer displays temperature are 35 degree, and temperature is begun to decline after continuing irradiation 30 seconds, stops illumination, open cover board, are inverted Photoreactor leads to nitrogen from reactor bottom, takes out the colloid that nature falls off.It is granulated with colloid granulating machine, partial size 3-8mm. 60 DEG C of baking ovens are put into, are completely dried after three hours, milling screening obtains cationic polymer flocculent powder-product.
(2) above-mentioned cationic flocculant powder-product 0.1g is taken, is dissolved in 100mL tap water, mechanical stirring is after ten minutes It is completely dissolved, is taken on a small quantity with dropper, the 100mL dye-works production line being placed in 250mL beaker in advance is added under electromagnetic agitation It flows out in sewage, a large amount of Precipitations when 5.0mL is added, sewage becomes colorless and transparent from muddy black, filters, and removes precipitating Object, the colorless and transparent sewage of gained light transmittance at 500nm is 96%.
Embodiment 4
A kind of visible light Photoreactor being exclusively used in cationic polyacrylamide polymerization, the two panels including being located at front and rear sides Transparent panel (optical flat), be located at the left and right sides two panels side plate, positioned at a piece of bottom plate of bottom and positioned at top A piece of cover board.Wherein, two panels side plate is arranged in parallel, parallel respectively between the upper end of two panels transparent panel, lower end.Side plate, transparent panel, Bottom plate and cover board are encircled into a box shaped confined space, and cover board is detachable.
The inner surface of the transparent panel is equipped with transparent hydrophobic film (hydrophobic polyester);The inside of the side plate, bottom plate, cover board Face is equipped with hydrophobic polyester film;Bottom plate is equipped with nitrogen inlet;Cover board is equipped with nitrogen outlet;The upper end spacing of two panels transparent panel Greater than lower end spacing, the upper end spacing of ratio 5: 1, and two panels transparent panel is 50cm.
The polymerization of cationic polyacrylamide:
(1) by 216g (3.0mol, 10%) acrylamide, 2925g (15.0mol, 50%) acrylyl oxy-ethyl-trimethyl chlorination Ammonium, 1991.5g (7mol, 23.3%) acryloxyethyldimethyl to methylbenzyl ammonium chloride, 1352.5g (5mol, 16.7%) acryloxyethyldimethyl is dissolved in 25 liters of deionized waters methylbenzyl ammonium chloride, until completely dissolved, is added The squaraine dye 4.5g of Benzophenones initiator QTX 2.3g and above-mentioned code name SQ2 are imported in the Photoreactor that volume is 30 liters, Lead at 25 DEG C nitrogen 40 minutes, is then irradiated 28 minutes with the LED light source that wavelength is 650nm from the transparent panel of two front and back sides Afterwards, thermometer displays temperature is 41 degree, and temperature is begun to decline after continuing irradiation 30 seconds, stops illumination, opens cover board, is inverted light Reactor leads to nitrogen from reactor bottom, takes out the colloid that nature falls off.It is granulated with colloid granulating machine, partial size 3-8mm.It puts Enter 60 DEG C of baking ovens, be completely dried after three hours, milling screening obtains cationic polymer flocculent powder-product.
(2) above-mentioned cationic flocculant powder-product 0.1g is taken, is dissolved in 100mL tap water, mechanical stirring is after ten minutes It is completely dissolved, is taken on a small quantity with dropper, the 100mL print works production being placed in 250mL beaker in advance is added under electromagnetic agitation Line flows out in sewage, a large amount of Precipitations when 8.5mL is added, sewage is from muddy ashes discoloration at colorless and transparent, filtering, removing Sediment, the colorless and transparent sewage of gained light transmittance at 500nm is 99%.
Embodiment 5
A kind of visible light Photoreactor being exclusively used in cationic polyacrylamide polymerization, the two panels including being located at front and rear sides Transparent panel (optical flat), be located at the left and right sides two panels side plate, positioned at a piece of bottom plate of bottom and positioned at top A piece of cover board.Wherein, two panels side plate is arranged in parallel, parallel respectively between the upper end of two panels transparent panel, lower end.Side plate, transparent panel, Bottom plate and cover board are encircled into a box shaped confined space, and cover board is detachable.
The inner surface of the transparent panel is equipped with transparent hydrophobic film (hydrophobic polyolefin);The side plate, bottom plate, cover board it is interior Side is equipped with hydrophobic polyolefin film;Bottom plate is equipped with nitrogen inlet;Cover board is equipped with nitrogen outlet;The upper end of two panels transparent panel It is 40cm that spacing, which is greater than lower end spacing, ratio 1.1: 1, and the upper end spacing of two panels transparent panel,.
The polymerization of cationic polyacrylamide:
(1) by 3600g (50mol, 83.3%) acrylamide, 972.5g (5mol, 8.3%) acrylyl oxy-ethyl-trimethyl chlorination Ammonium, 811.5g (3mol, 5%) acryloxyethyldimethyl is to benzyl ammonium chloride, 569g (2mol, 3.33%) methacryl Oxygen ethyl two is dissolved in 23 liters of deionized waters methylbenzyl ammonium chloride, until completely dissolved, initiator Benzophenones is added and draw The cycloalkane ketone dyes 0.80g of agent BTC 2.0g and above-mentioned code name CH-1 are sent out, is imported in the Photoreactor that volume is 30 liters, Lead to nitrogen 40 minutes at 25 DEG C, after the LED light source for being then 530nm with wavelength irradiates 25 minutes from the transparent panel of two front and back sides, Thermometer displays temperature is 50 degree, and temperature is begun to decline after continuing irradiation 30 seconds, stops illumination, and it is anti-to open cover board, inversion light Device is answered, leads to nitrogen from reactor bottom, takes out the colloid that nature falls off.It is granulated with colloid granulating machine, partial size 3-8mm.It is put into 60 DEG C of baking ovens, are completely dried after three hours, and milling screening obtains cationic polymer flocculent powder-product.
(2) above-mentioned cationic flocculant powder-product 0.1g is taken, is dissolved in 100mL tap water, mechanical stirring is after ten minutes It is completely dissolved, is taken on a small quantity with dropper, it is raw that the 100mL cotton dye-works being placed in 250mL beaker in advance is added under electromagnetic agitation Producing line flows out in sewage, and a large amount of Precipitations when 5.0mL are added, and sewage becomes colorless and transparent from the black-and-blue of muddiness, continues to add Enter 2.0mL, there is colourless Precipitation, filter, remove sediment, the colorless and transparent sewage of gained light transmittance at 500nm is 94%.
Embodiment 6
A kind of visible light Photoreactor being exclusively used in cationic polyacrylamide polymerization, the two panels including being located at front and rear sides Transparent panel (optical flat), be located at the left and right sides two panels side plate, positioned at a piece of bottom plate of bottom and positioned at top A piece of cover board.Wherein, two panels side plate is arranged in parallel, parallel respectively between the upper end of two panels transparent panel, lower end.Side plate, transparent panel, Bottom plate and cover board are encircled into a box shaped confined space, and cover board is detachable.
The inner surface of the transparent panel is equipped with transparent hydrophobic film (hydrophobic polyester);The inside of the side plate, bottom plate, cover board Face is equipped with hydrophobic polyester film;Bottom plate is equipped with nitrogen inlet;Cover board is equipped with nitrogen outlet;The upper end spacing of two panels transparent panel Greater than lower end spacing, the upper end spacing of ratio 10-2: 1, and two panels transparent panel is 45cm.
The polymerization of cationic polyacrylamide:
(1) by 1800g (25mol, 48.1%) acrylamide, 3890g (20mol, 38.5%) acrylyl oxy-ethyl-trimethyl chlorine Change ammonium, 1352.5g (5mol, 9.6%) acryloxyethyldimethyl is to benzyl ammonium chloride, 569g (2mol, 3.8%) methyl-prop Alkene acyloxyethyl two is dissolved in 23 liters of deionized waters methylbenzyl ammonium chloride, until completely dissolved, is added without any initiator, But the cycloalkane ketone dyes 1.80g of above-mentioned code name CP-1 is added, it imports in the Photoreactor that volume is 35 liters, leads at 25 DEG C Nitrogen 40 minutes, for the LED light source for being then 560nm with wavelength after the transparent panel of two front and back sides irradiation 25 minutes, thermometer was aobvious Temperature displaying function is 45 degree, and temperature is begun to decline after continuing irradiation 30 seconds, stops illumination, cover board, inversion Photoreactor is opened, from anti- It answers device bottom to lead to nitrogen, takes out the colloid that nature falls off.It is granulated with colloid granulating machine, partial size 3-8mm.60 DEG C of baking ovens are put into, It is completely dried after three hours, milling screening obtains cationic polymer flocculent powder-product.
(2) above-mentioned cationic flocculant powder-product 0.1g is taken, is dissolved in 100mL tap water, mechanical stirring is after ten minutes It is completely dissolved, is taken on a small quantity with dropper, it is raw that the 100mL cotton dye-works being placed in 250mL beaker in advance is added under electromagnetic agitation Producing line flows out in sewage, and a large amount of Precipitations when 5.0mL are added, and sewage becomes colorless and transparent from the black-and-blue of muddiness, continues to add Enter 2.0mL, there is colourless Precipitation, filter, remove sediment, the colorless and transparent sewage of gained light transmittance at 500nm is 96%.
Comparative test 1: flocculant effect experiment is excessively added in clear water
Commercially available best brand 1 is taken, each 0.1g of flocculant 3 acquired in the product 2 and embodiment 1 that thermal polymerization obtains is commonly used, is dissolved in In 100mL tap water, it is completely dissolved after twenty minutes under mechanical stirring.Take the different a certain amount of vulcanizations for being added drop-wise to 5000mg/L In indigo plant simulation sewage, flocculation sedimentation falls flocculate, the hydrophilic transmission surveyed at 500nm with ultraviolet specrophotometer with filter-cloth filtering Rate.As a result as shown in Figure 3: can significantly find out from figure, after 0.5mL is added, commercially available best commodity 1 can be removed partially Sulfur blue, transmitance 80%.Product 2 prepared by traditional thermal polymerization technology, transmitance reach 86%, and the present invention prepares flocculation Agent is 94%.Flocculant, commercially available best 1 transmitance of product decline are continuously added, 2 transmitance of thermal polymerization product is risen, this It invents prepared flocculant to remain basically stable, is maintained at 95%.It is reached a certain level when excessively, it is commercially available preferably to produce when 2.0mL is added Product flocculating effect sharply declines, and transmitance drops to 40%, and thermal polymerization product and flocculant of the present invention still keep 90% or more.
Comparative test 2: salt tolerant experiment
Product used and operation are identical with comparative test 1, and simulation sewage is changed into the sulfur blue of 5000mg/L 4% In sodium chloride brine, each cationic flocculant that 0.3mL is added, commercially available best product does not flocculate completely, and thermal polymerization product 2 can be with Part removes pollutant, and 3 flocculating effect of flocculant prepared by the present invention is preferable.Wadding body and clear water according to comparative test 1 method After separation, the turbidity of clear water is surveyed.As a result as shown in Figure 4: flocculant 3 prepared by the present invention has very excellent salt resistant character, together When have excessive be added and keep good flocculating effect ability.
Raw materials used in the present invention, equipment is unless otherwise noted the common raw material, equipment of this field;In the present invention Method therefor is unless otherwise noted the conventional method of this field.
The above is only presently preferred embodiments of the present invention, is not intended to limit the invention in any way, it is all according to the present invention Technical spirit any simple modification, change and equivalent transformation to the above embodiments, still fall within the technology of the present invention side The protection scope of case.

Claims (10)

1. a kind of visible light Photoreactor for being exclusively used in cationic polyacrylamide polymerization, it is characterised in that: including being located at The two panels transparent panel (1) of front and rear sides, be located at the left and right sides two panels side plate (2), positioned at bottom a piece of bottom plate (3) and A piece of cover board (4) positioned at top;Side plate, transparent panel, bottom plate and cover board are encircled into a confined space;The transparent panel it is interior Side surface is equipped with transparent hydrophobic film (5);The side plate, bottom plate, cover board medial surface be hydrophobic surface;Bottom plate is equipped with nitrogen inlet (6);Cover board is equipped with nitrogen outlet (7);The upper end spacing of two panels transparent panel is greater than lower end spacing.
2. a kind of visible light Photoreactor for being exclusively used in cationic polyacrylamide polymerization as described in claim 1, feature Be: the transparent hydrophobic film is hydrophobic polyolefin film or hydrophobic polyester film.
3. a kind of visible light Photoreactor for being exclusively used in cationic polyacrylamide polymerization as claimed in claim 1 or 2, special Sign is: the transparent panel is optical flat.
4. a kind of visible light Photoreactor for being exclusively used in cationic polyacrylamide polymerization as described in claim 1, feature Be: the material of the side plate, bottom plate and cover board is hydrophobic polyolefin or hydrophobic polyester.
5. a kind of visible light Photoreactor for being exclusively used in cationic polyacrylamide polymerization as claimed in claim 1 or 2, special Sign is: the side plate, bottom plate and cover board are steel plate, and medial surface is equipped with hydrophobic polyolefin film or hydrophobic polyester film.
6. a kind of visible light Photoreactor for being exclusively used in cationic polyacrylamide polymerization as described in claim 1, feature Be: the upper end spacing of two panels transparent panel and the ratio of lower end spacing is less than or equal to 5:1.
7. a kind of visible light Photoreactor for being exclusively used in cationic polyacrylamide polymerization as claimed in claim 6, feature Be: the ratio of the upper end spacing of two panels transparent panel and lower end spacing is 5:3,4:3 or 2:1.
8. a kind of visible light Photoreactor for being exclusively used in cationic polyacrylamide polymerization as claimed in claims 6 or 7, special Sign is: the upper end spacing of two panels transparent panel is no more than 50cm.
9. a kind of visible light Photoreactor for being exclusively used in cationic polyacrylamide polymerization as described in claim 1 or 6 or 7, It is parallel respectively between the upper end of two panels transparent panel, lower end it is characterized by: two panels side plate is arranged in parallel.
10. a kind of application side for the visible light Photoreactor for being exclusively used in cationic polyacrylamide polymerization as described in claim 1 Method, it is characterised in that the following steps are included:
1) monomer of cationic polyacrylamide is soluble in water, the visible light photoactivated dyestuff dissolved in advance or molten in advance is added The radical initiator of solution and visible light photoactivated dyestuff, are transferred in visible light Photoreactor, lead to nitrogen 30-50min;
2) 20-40min is irradiated with the transparent panel of the LED light the past rear side Wavelength matched with dyestuff, after temperature no longer rises, protected Irradiation 20-40 seconds is held, polymerization reaction is completed, and is opened cover board, is inverted Photoreactor, is led to nitrogen from reactor bottom plate, is taken out nature The colloid to fall off;
3) it to obtained granulating from colloid, is dried at 40 ~ 70 DEG C, obtains cationic polyacrylamide flocculant agent after milling screening.
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