CN109053025A - A kind of preparation method of grained profile artificial stone - Google Patents
A kind of preparation method of grained profile artificial stone Download PDFInfo
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- CN109053025A CN109053025A CN201810732594.3A CN201810732594A CN109053025A CN 109053025 A CN109053025 A CN 109053025A CN 201810732594 A CN201810732594 A CN 201810732594A CN 109053025 A CN109053025 A CN 109053025A
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- Prior art keywords
- artificial stone
- preparation
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- prepared
- major ingredient
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of preparation methods of grained profile artificial stone, comprise the following methods, a, progress major ingredient preparation first, and prepared major ingredient is sent into main reservoir；B, secondly auxiliary color is prepared, and prepared auxiliary colorant is sent into auxiliary material case；C, pipeline connection；The raw material mixed is sufficiently poured into processing mold by d；Raw material in mold is taken out by e, then carries out cutting plate；F carries out sanding to the raw material after cutting through and polishes；G checks appearance, and attaches protective film.And grained profile artificial stone prepared by the present invention, corrosion resistance is strong, and from heavy and light, wear rate is low, solves seamless spliced, antibacterial, the continuity of color, reproducibility, and integral processing method is simple, cost of material is lower, is worthy to be popularized.
Description
Technical field
The present invention relates to artificial stone processing technique field, especially a kind of preparation method of grained profile artificial stone.
Background technique
Artificial stone typically refers to artificial solid material, artificial stone quartz, artificial stone hilllock stone etc..Artificial stone type is not
Together, ingredient is also not quite similar.Ingredient is mainly resin, aluminium powder, pigment and curing agent, using high molecular functional archiotecture material
Material, manufacturing process is a kind of chemical material reaction process, is generated and goes back with the progress of human society science and technology
It is that a kind of novel environment friendly is compound that the Practical science material artificial stone continuously improved, which is mainly used in architectural decoration it,
Material.Compared to traditional construction materials such as stainless steel, ceramics, artificial stone is not only vdiverse in function, various colors, and application range is also more wide
It is general.Artificial stone nontoxicity, radioactivity, fire-retardant, not viscous oil, not permeable dirt, antibacterial and mouldproof, wear-resisting, impact resistance, easily maintenance, seamless spelling
Connect, moulding it is changeable.
Current linear decorative pattern mainly embodies in natural stone, timber, fire-proof plate, according to the growth requirement in market,
Increasingly it is intended to linear decorative pattern in various decorative applications, it, cannot the problem of natural stone, timber, fire-proof plate
Accomplish seamless spliced, no antibacterial effect, the continuity of color is not reproducible, herein it is proposed that a kind of for above problem
The preparation method of grained profile artificial stone.
Summary of the invention
The present invention is to solve above-mentioned phenomenon, using the technical solution of following modification, a kind of preparation of grained profile artificial stone
Method comprises the following methods,
A, progress major ingredient preparation first, and prepared major ingredient is sent into main reservoir；
B, secondly auxiliary color is prepared, and prepared auxiliary colorant is sent into auxiliary material case；
C, pipeline connection；
The raw material mixed is sufficiently poured into processing mold by d；
Raw material in mold is taken out by e, then carries out cutting plate；
F carries out sanding to the raw material after cutting through and polishes；
G checks appearance, and attaches protective film.
As present invention further optimization mode, in step a, major ingredient formula includes 15-35 parts of unsaturated-resin, hydrogen
12-20 parts of alumina powder, mill base 0.8-1.6 and 1.5-3.5 parts of curing agent, ratio is weighed as required, and mill base is added and stirs 1 point
Clock is added unsaturated-resin and stirs 2 minutes, 40 revs/min of mixing speed, filler aluminium hydroxide is added and stirs 15 minutes, stirring speed
80 revs/min of degree；Then 6Pa.S/34 DEG C of slurry viscosity of detection, reaction time 15-25 minute, 118 DEG C of reaction temperature.
As present invention further optimization mode, in step b, the auxiliary chromogen material include 12-28 parts of unsaturated-resin,
10-18 parts of aluminium-hydroxide powder, mill base 0.6-1.4 and 1.2-2.8 parts of curing agent, ratio is weighed as required, and mill base stirring 1 is added
Minute, unsaturated-resin is added and stirs 2 minutes, 40 revs/min of mixing speed, filler aluminium hydroxide is added and stirs 15 minutes, stirring
80 revs/min of speed；5.5Pa.S/34 DEG C of slurry viscosity of detection the reaction time 17 seconds, 120 DEG C of reaction temperature, is taken out after detection is qualified
Vacuum, vacuum degree is in -0.085MPa, and the time 15 minutes.
As present invention further optimization mode, in step c, major ingredient pipeline, pipeline puts on inner membrance as requested, respectively
5 length of tubing are connected, pipeline is put on inner membrance as requested by auxiliary colour tube road, will be connected before mashing pump with 4 stainless steel tubes respectively
It connects, is connected behind mashing pump with wired hose, static mixer is installed, by static mixer mounted in fixed bit on assembly line
It sets, static mixing tube two sides are respectively connected to two kinds of auxiliary colors, major ingredient pipe are connected with static mixing tube, the mass-tone that will be connected
Slurry pipe and auxiliary mill base expects pipe are connected to distance steel band 5cm on robotic arm.
As present invention further optimization mode, in step e, laser cutting may be selected to work piece cut, laser adds
Work utilizes high-energy density 108-1010w/cm2Homogenized laser beam as heat source, by control laser beam on artificial stone surface
Focal position, realize three-dimensional complex shapes material processing, it is described laser cutting output laser wavelength be 12.4 μm-
32.6 μm, power 180W-320W, frequency 220MHz；The artificial slabstone of processing is offline having a size of length 3668mm, width
For 817mm, with a thickness of 14.7mm.
As present invention further optimization mode, in step f, grinding wheel used in grinding selects skive, mill
Cut in processing, the removing of chip is cleaned using cooling cleaning solution, the cleaning liquid be set as acetic acid, carbonic acid, hydrofluoric acid into
Row mixes, and concentration is controlled in 72-84%, and pH value is maintained at 6.4-6.6, carries out repairing broadside as required, width 762mm,
Positive back side sanding, with a thickness of 12.35mm after sanding.
As present invention further optimization mode, in step f, in step d, during being poured, temperature is protected
It holds at 35-38 DEG C.
Compared with prior art, grained profile artificial stone prepared by the present invention, corrosion resistance is strong, and from heavy and light, wear rate is low,
Solving seamless spliced, antibacterial, the continuity of color, reproducibility, and integral processing method is simple, cost of material is lower,
It is worthy to be popularized.
Specific embodiment
Below in conjunction in the embodiment of the present invention, technical solution in the embodiment of the present invention is clearly and completely retouched
It states, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the present invention
In embodiment, every other implementation obtained by those of ordinary skill in the art without making creative efforts
Example, shall fall within the protection scope of the present invention.
The present invention provides a kind of technical solution: a kind of preparation method of grained profile artificial stone comprises the following methods,
A, progress major ingredient preparation first, and prepared major ingredient is sent into main reservoir；
B, secondly auxiliary color is prepared, and prepared auxiliary colorant is sent into auxiliary material case；
C, pipeline connection；
The raw material mixed is sufficiently poured into processing mold by d；
Raw material in mold is taken out by e, then carries out cutting plate；
F carries out sanding to the raw material after cutting through and polishes；
G checks appearance, and attaches protective film.
In step a, major ingredient formula includes 15-35 parts of unsaturated-resin, 12-20 parts of aluminium-hydroxide powder, mill base 0.8-
1.6 and 1.5-3.5 parts of curing agent, ratio is weighed as required, and mill base is added and stirs 1 minute, and unsaturated-resin is added and stirs 2 points
Clock, is added filler aluminium hydroxide and stirs 15 minutes, 80 revs/min of mixing speed by 40 revs/min of mixing speed；Then detection slurry is viscous
6Pa.S/34 DEG C of degree, reaction time 15-25 minute, 118 DEG C of reaction temperature.
In step b, the auxiliary chromogen material includes 12-28 parts of unsaturated-resin, 10-18 parts of aluminium-hydroxide powder, mill base
0.6-1.4 and 1.2-2.8 parts of curing agent, ratio is weighed as required, and mill base is added and stirs 1 minute, and unsaturated-resin stirring 2 is added
Minute, 40 revs/min of mixing speed, filler aluminium hydroxide is added and stirs 15 minutes, 80 revs/min of mixing speed；Detect slurry viscosity
5.5Pa.S/34 DEG C, the reaction time 17 seconds, 120 DEG C of reaction temperature, vacuumized after detection is qualified, vacuum degree in -0.085MPa, when
Between 15 minutes.
In step c, major ingredient pipeline, pipeline puts on inner membrance as requested, respectively connects 5 length of tubing, and auxiliary colour tube road is pressed
Pipeline is put on inner membrance by as requested, will be connected before mashing pump with 4 stainless steel tubes, is connected behind mashing pump with wired hose respectively
It connects, static mixer is installed, static mixer is fixed into position on assembly line, static mixing tube two sides are respectively connected to two kinds
Auxiliary color, major ingredient pipe is connected with static mixing tube, and the mass-tone slurry pipe connected and auxiliary mill base expects pipe are connected to machine
Distance steel band 5cm on arm.
In step e, laser cutting may be selected to work piece cut, laser processing utilizes high-energy density 108-1010w/
cm2Homogenized laser beam as heat source, focal position by control laser beam on artificial stone surface realizes three-dimensional complex shapes
The wavelength of the processing of material, the laser of the laser cutting output is 12.4 μm -32.6 μm, power 180W-320W, and frequency is
220MHz；The artificial slabstone of processing it is offline having a size of length 3668mm, width 817mm, with a thickness of 14.7mm.
In step f, grinding wheel used in grinding selects skive, and in grinding, the removing of chip is using cooling
Cleaning solution is cleaned, and the cleaning liquid is set as acetic acid, carbonic acid, hydrofluoric acid and is mixed, and concentration is controlled in 72-
84%, pH value is maintained at 6.4-6.6, carries out repairing broadside as required, width 762mm, positive back side sanding, after sanding with a thickness of
12.35mm。
In step f, in step d, during being poured, temperature is maintained at 35-38 DEG C.
The grained profile artificial stone parameter table that the present invention makes is as follows: table 1
Traditional grained profile artificial stone parameter table is as follows: table 2
To sum up, it is artificial better than traditional to will become apparent from the performance of grained profile artificial stone of the invention by Tables 1 and 2
Stone, and grained profile artificial stone prepared by the present invention, corrosion resistance is strong, and from heavy and light, wear rate is low, solve it is seamless spliced,
Antibacterial, the continuity of color, reproducibility, and integral processing method is simple, and cost of material is lower, is worthy to be popularized.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill
For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or
In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action
Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state
Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention
It is interior.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of preparation method of grained profile artificial stone, it is characterised in that: it comprises the following methods,
A, progress major ingredient preparation first, and prepared major ingredient is sent into main reservoir；
B, secondly auxiliary color is prepared, and prepared auxiliary colorant is sent into auxiliary material case；
C, pipeline connection；
The raw material mixed is sufficiently poured into processing mold by d；
Raw material in mold is taken out by e, then carries out cutting plate；
F carries out sanding to the raw material after cutting through and polishes；
G checks appearance, and attaches protective film.
2. a kind of preparation method of grained profile artificial stone according to claim 1, which is characterized in that in step a, major ingredient
Formula includes 15-35 parts of unsaturated-resin, 12-20 parts of aluminium-hydroxide powder, mill base 0.8-1.6 and 1.5-3.5 parts of curing agent,
Ratio is weighed as required, and mill base is added and stirs 1 minute, and unsaturated-resin is added and stirs 2 minutes, 40 revs/min of mixing speed, is added
Filler aluminium hydroxide stirs 15 minutes, 80 revs/min of mixing speed；Then 6Pa.S/34 DEG C of slurry viscosity is detected, reaction time 15-
25 minutes, 118 DEG C of reaction temperature.
3. a kind of preparation method of grained profile artificial stone according to claim 1, which is characterized in that described in step b
Auxiliary chromogen material includes 12-28 parts of unsaturated-resin, 10-18 parts of aluminium-hydroxide powder, mill base 0.6-1.4 and curing agent 1.2-2.8
Part, ratio is weighed as required, and mill base is added and stirs 1 minute, and addition unsaturated-resin stirring 2 minutes, 40 revs/min of mixing speed,
Filler aluminium hydroxide is added to stir 15 minutes, 80 revs/min of mixing speed；5.5Pa.S/34 DEG C of slurry viscosity of detection, reaction time
It 17 seconds, 120 DEG C of reaction temperature, being vacuumized after detection is qualified, vacuum degree is in -0.085MPa, and the time 15 minutes.
4. a kind of preparation method of grained profile artificial stone according to claim 1, which is characterized in that in step c, major ingredient
Pipeline, pipeline puts on inner membrance as requested, respectively connects 5 length of tubing, auxiliary colour tube road, as requested puts on pipeline interior
Film will be connected with 4 stainless steel tubes before mashing pump respectively, be connected behind mashing pump with wired hose, install static mixer,
Static mixer is fixed into position on assembly line, static mixing tube two sides are respectively connected to two kinds of auxiliary colors, by major ingredient Guan Yujing
State mixing tube connects, and the mass-tone slurry pipe connected and auxiliary mill base expects pipe are connected to distance steel band 5cm on robotic arm.
5. a kind of preparation method of grained profile artificial stone according to claim 1, which is characterized in that in step e, right
Laser cutting may be selected in work piece cut, and laser processing utilizes high-energy density 108-1010w/cm2Homogenized laser beam as heat
Source, the focal position by control laser beam on artificial stone surface, realizes the processing of three-dimensional complex shapes material, and the laser is cut
The wavelength for cutting the laser of output is 12.4 μm -32.6 μm, power 180W-320W, frequency 220MHz；The artificial stone plate of processing
Material it is offline having a size of length 3668mm, width 817mm, with a thickness of 14.7mm.
6. a kind of preparation method of grained profile artificial stone according to claim 1, which is characterized in that in step f, grinding
It processes grinding wheel used and selects skive, in grinding, the removing of chip is cleaned using cooling cleaning solution, described clear
Wash liq is set as acetic acid, carbonic acid, hydrofluoric acid and is mixed, and concentration is controlled in 72-84%, and pH value is maintained at 6.4-6.6, presses
It is required that carrying out repairing broadside, width 762mm, positive back side sanding, with a thickness of 12.35mm after sanding.
7. a kind of preparation method of grained profile artificial stone according to claim 1, which is characterized in that in step f, step
In d, during being poured, temperature is maintained at 35-38 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810732594.3A CN109053025A (en) | 2018-07-05 | 2018-07-05 | A kind of preparation method of grained profile artificial stone |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810732594.3A CN109053025A (en) | 2018-07-05 | 2018-07-05 | A kind of preparation method of grained profile artificial stone |
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| CN109053025A true CN109053025A (en) | 2018-12-21 |
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| CN201810732594.3A Pending CN109053025A (en) | 2018-07-05 | 2018-07-05 | A kind of preparation method of grained profile artificial stone |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111138117A (en) * | 2019-12-28 | 2020-05-12 | 广东富盛新材料股份有限公司 | Artificial stone with decorative patterns and manufacturing method thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102416651A (en) * | 2011-10-21 | 2012-04-18 | 云浮市传奇岗石有限公司 | Twill multi-color artificial stone and production method thereof |
-
2018
- 2018-07-05 CN CN201810732594.3A patent/CN109053025A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102416651A (en) * | 2011-10-21 | 2012-04-18 | 云浮市传奇岗石有限公司 | Twill multi-color artificial stone and production method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111138117A (en) * | 2019-12-28 | 2020-05-12 | 广东富盛新材料股份有限公司 | Artificial stone with decorative patterns and manufacturing method thereof |
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Application publication date: 20181221 |
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