CN109049868A - 一种纳米纤维复合隔音材料 - Google Patents
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Abstract
本发明公开了一种纳米纤维复合隔音材料,包括消声层、复合隔音层和吸音层,消声层、复合隔音层和吸音层复合叠加在一起,复合隔音层位于中间;所述复合隔音层由相互叠加在一起的第一单隔音层和第二单隔音层组成,所述第一单隔音层和第二单隔音层的结构相同,均包括复合纤维层和纳米纤维层。本发明的复合隔音层对500Hz声源的吸收系数达到0.3以上,对1000Hz 声源的吸收系数达到0.6以上,吸音性能较好;且通过消声层和吸音层的设置,声波进入到消声层时,和无数的相互连通的孔洞壁摩擦,使声能转化为热能消化掉,从而起到消声作用,吸音层的结构使得它与声波的接触面积增大,具有更好的吸音效果。
Description
技术领域
本发明涉及纳米材料技术领域,具体是一种纳米纤维复合隔音材料。
背景技术
噪音污染已成为当代全球性的环境问题,与大气污染,水污染和固体废弃物污染一起被列为世界四大污染。随着经济及科技的发展,农业、工业越来越趋向机械化,交通运输业也日趋发达,但与此同时,噪音污染也越来越严重。人们对吸音隔音材料的需求越来越大,对其性能的要求也越来越高,特别是在建筑以及汽车领域,吸音隔音材料的市场不断发展壮大。汽车隔音产品在汽车领域的主要作用是隔音、减振、保暖。隔音产品所用的主体原料为各种天然纤维或者合成纤维,再加入部分热熔粉或热熔纤维加工而成。但是这种隔音毡吸音、隔音效果一般。而隔音材料在建筑工程中的应用主要在隔音板、隔音墙、密封圈等,常用膨胀珍珠岩、矿物纤维、泡沫塑料等材料。传统吸音隔音材料多为微米级的热熔纤维、矿物纤维以及泡沫塑料等,其孔洞较大,不利于吸音隔音材料对低频区噪音的吸收,限制了相关隔音产品的推广使用。
静电纺丝是一种简单、灵活的制备纤维直径为几十到几百纳米的纺丝方法,其基本原理是:毛细管出口的聚合物溶液或熔体,以及自由表面的液体局部点在高压静电场的作用下,变形成为泰勒锥,当静电排斥力超过液滴的表面张力时,泰勒锥的顶端处就会形成细流,并在电场的运动中得到进一步拉伸,同时随着溶剂挥发(或者熔体冷却),得到纳米纤维。通过静电纺丝得到的纳米纤维有着极小的直径、高孔隙率、极大的比表面积以及潜在的优秀过滤效率等优点,这些特性使纳米纤维在生物医药、军工、过滤、降噪领域有着重要用途。
发明内容
本发明的目的在于提供一种纳米纤维复合隔音材料,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:
一种纳米纤维复合隔音材料,包括消声层、复合隔音层和吸音层,消声层、复合隔音层和吸音层复合叠加在一起,复合隔音层位于中间;所述复合隔音层由相互叠加在一起的第一单隔音层和第二单隔音层组成,所述第一单隔音层和第二单隔音层的结构相同,均包括复合纤维层和纳米纤维层。
作为本发明进一步的方案:所述消声层和吸音层均为三聚氰胺树脂泡沫材料制成的多孔结构。
作为本发明进一步的方案:所述消声层背向复合隔音层的一侧表面设置有第一面层;所述吸音层背向复合隔音层的一侧表面设置有第二面层。
作为本发明进一步的方案:所述第一面层和第二面层均采用复合聚乙烯热轧无纺布制成。
作为本发明进一步的方案:所述复合纤维层的皮层材料为聚乳酸,芯层材料为聚己内酯,且为偏心结构,复合纤维层采用双螺杆工艺制得,通过纺粘形成非织造布,厚度为3mm。
作为本发明进一步的方案:所述纳米纤维层采用针头静电纺丝成型制得,以聚乳酸作为纳米纤维成纤原料,纳米纤维直径为200-800nm。
与现有技术相比,本发明的有益效果是:
本发明的复合隔音层对500Hz声源的吸收系数达到0.3以上,对1000Hz 声源的吸收系数达到0.6以上,吸音性能较好;且通过消声层和吸音层的设置,声波进入到消声层时,和无数的相互连通的孔洞壁摩擦,使声能转化为热能消化掉,从而起到消声作用,吸音层的结构使得它与声波的接触面积增大,具有更好的吸音效果。
附图说明
图1为一种纳米纤维复合隔音材料的结构示意图。
图2为一种纳米纤维复合隔音材料中复合隔音层的结构示意图。
图3为一种纳米纤维复合隔音材料中单隔音层的结构示意图。
图中:1-消声层,2-复合隔音,3-吸音层,4-第一面层,5-第二面层,21-第一单隔音层,22-第二单隔音层,211-复合纤维层,212-纳米纤维层。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1~3,本发明实施例中,一种纳米纤维复合隔音材料,包括消声层1、复合隔音层2和吸音层3,消声层1、复合隔音层2和吸音层3复合叠加在一起,复合隔音层2位于中间,消声层1和吸音层3均为三聚氰胺树脂泡沫材料制成的多孔结构。
所述消声层1背向复合隔音层2的一侧表面设置有第一面层4,;所述吸音层3背向复合隔音层2的一侧表面设置有第二面层5;所述第一面层4和第二面层5均采用复合聚乙烯热轧无纺布制成。
所述复合隔音层2由相互叠加在一起的第一单隔音层21和第二单隔音层22组成,所述第一单隔音层21和第二单隔音层22的结构相同,均包括复合纤维层211和纳米纤维层212,所述复合纤维层211的皮层材料为聚乳酸(PLA),芯层材料为聚己内酯 (PCL),且为偏心结构,复合纤维层211采用双螺杆工艺制得,通过纺粘形成非织造布,厚度为3mm;所述纳米纤维层212采用针头静电纺丝成型制得,以聚乳酸作为纳米纤维成纤原料,纳米纤维直径为200-800nm。
本发明实施例中的复合隔音层对500Hz声源的吸收系数达到0.3以上,对1000Hz声源的吸收系数达到0.6以上,吸音性能较好;且通过消声层1和吸音层3的设置,声波进入到消声层1时,和无数的相互连通的孔洞壁摩擦,使声能转化为热能消化掉,从而起到消声作用,吸音层3的结构使得它与声波的接触面积增大,具有更好的吸音效果。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。
Claims (6)
1.一种纳米纤维复合隔音材料,其特征在于,包括消声层(1)、复合隔音层(2)和吸音层(3),其特征在于,消声层(1)、复合隔音层(2)和吸音层(3)复合叠加在一起,复合隔音层(2)位于中间;所述复合隔音层(2)由相互叠加在一起的第一单隔音层(21)和第二单隔音层(22)组成,所述第一单隔音层(21)和第二单隔音层(22)的结构相同,均包括复合纤维层(211)和纳米纤维层(212)。
2.根据权利要求1所述的一种纳米纤维复合隔音材料,其特征在于,所述消声层(1)和吸音层(3)均为三聚氰胺树脂泡沫材料制成的多孔结构。
3.根据权利要求1所述的一种纳米纤维复合隔音材料,其特征在于,所述消声层(1)背向复合隔音层(2)的一侧表面设置有第一面层(4);所述吸音层(3)背向复合隔音层(2)的一侧表面设置有第二面层(5)。
4.根据权利要求3所述的一种纳米纤维复合隔音材料,其特征在于,所述第一面层(4)和第二面层(5)均采用复合聚乙烯热轧无纺布制成。
5.根据权利要求1所述的一种纳米纤维复合隔音材料,其特征在于,所述复合纤维层(211)的皮层材料为聚乳酸,芯层材料为聚己内酯,且为偏心结构,复合纤维层(211)采用双螺杆工艺制得,通过纺粘形成非织造布,厚度为3mm。
6.根据权利要求1所述的一种纳米纤维复合隔音材料,其特征在于,所述纳米纤维层(212)采用针头静电纺丝成型制得,以聚乳酸作为纳米纤维成纤原料,纳米纤维直径为200-800nm。
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CN110595052A (zh) * | 2019-09-20 | 2019-12-20 | 武汉源海博创科技有限公司 | 一种适应进风参数性能可调优的消声器 |
CN112477316A (zh) * | 2020-11-25 | 2021-03-12 | 宜兴市泰宇汽车零部件有限公司 | 一种基于羽绒与纤维防脱落刚性骨架结构的超轻吸音材料 |
CN112927668A (zh) * | 2019-12-05 | 2021-06-08 | 财团法人工业技术研究院 | 隔音构件 |
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2018
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110595052A (zh) * | 2019-09-20 | 2019-12-20 | 武汉源海博创科技有限公司 | 一种适应进风参数性能可调优的消声器 |
CN110595052B (zh) * | 2019-09-20 | 2022-03-18 | 宁波源海博创科技有限公司 | 一种适应进风参数性能可调优的消声器 |
CN112927668A (zh) * | 2019-12-05 | 2021-06-08 | 财团法人工业技术研究院 | 隔音构件 |
CN112477316A (zh) * | 2020-11-25 | 2021-03-12 | 宜兴市泰宇汽车零部件有限公司 | 一种基于羽绒与纤维防脱落刚性骨架结构的超轻吸音材料 |
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