CN109049590A - A kind of automation hot flow path injection molding manufacturing monitoring system - Google Patents
A kind of automation hot flow path injection molding manufacturing monitoring system Download PDFInfo
- Publication number
- CN109049590A CN109049590A CN201811110049.7A CN201811110049A CN109049590A CN 109049590 A CN109049590 A CN 109049590A CN 201811110049 A CN201811110049 A CN 201811110049A CN 109049590 A CN109049590 A CN 109049590A
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- China
- Prior art keywords
- flow path
- data
- hot flow
- module
- moulding apparatus
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/77—Measuring, controlling or regulating of velocity or pressure of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/78—Measuring, controlling or regulating of temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76006—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/7604—Temperature
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Automation hot flow path provided by the invention is molded manufacturing monitoring system, it is realized by heating chamber detection module and the operation data of hot flow path heating chamber in injection moulding apparatus is acquired and controlled, it is realized by mold detection module and the operation data of hot runner plastic injection mould is acquired, it is realized by counting module and automatic manipulator operation data is calculated, the processing to acquisition data is realized by monitoring server, realize the monitoring to injection moulding apparatus operating statuses all on production line, and it can reflect the operation conditions of injection moulding apparatus by parsing data, reliable data support is provided for the daily maintenance and fault pre-alarming of injection moulding apparatus.
Description
Technical field
The present invention relates to a kind of injection molding manufacturing monitoring systems more particularly to a kind of automation hot flow path to be molded production monitoring system
System.
Background technique
Currently, most of injection molding productions have been carried out automated production, but since injection moulding apparatus day and night ceaselessly continues
Running, to machine, there are serious losses, it is therefore desirable to acquire the operation data of each component of injection moulding apparatus, monitor injection molding with this
The operation conditions of device；Injection molding machine on usual production line has a device incessantly, so needing to propose that one kind can be simultaneously
Monitor the monitoring system of multistation injection molding apparatus.
Summary of the invention
The present invention provides a kind of automation hot flow path injection molding manufacturing monitoring system, which realizes to injection moulding apparatus
Running state monitoring provides reliable data support for the daily maintenance and fault pre-alarming of injection moulding apparatus.
The present invention provides a kind of automation hot flow path injection molding manufacturing monitoring system comprising an at least injection moulding apparatus, the note
Molding apparatus includes an automatic feeder, a hot flow path heating chamber, a hot runner plastic injection mould and an automatic manipulator, the life
Production system includes at least one and the corresponding heating chamber detection module of the injection moulding apparatus, at least one corresponding with the injection moulding apparatus
Mold detection module, at least one counting module corresponding with the automatic manipulator and a monitoring server, the heating
Chamber detection module includes a temperature control unit and a temperature collecting cell, and the temperature control unit is for adjusting the hot-fluid
The operating temperature data of road heating chamber, the temperature collecting cell are used to feed back the operating temperature number of the hot flow path heating chamber
According to；The mold detection module includes a cooling water temperature acquisition unit and an oil pressure acquisition unit, the coolant water temperature acquisition
Unit is for feeding back cooling water temperature data in the hot runner plastic injection mould, and the oil pressure acquisition unit is for acquiring the heat
The oil pressure data of oil hydraulic cylinder in runner injection molding die；The counting module includes a counter, and the counter is described for calculating
Automatic manipulator takes out injection-molded item number of packages data；The monitoring server and the heating chamber detection module, mold detect
Module and counting module electrical connection comprising a data resolution module and a control module, the data resolution module parse institute
State the operating temperature data of hot flow path heating chamber, cooling water temperature data in hot runner plastic injection mould, in hot runner plastic injection mould
The number of packages data that the oil pressure data and automatic manipulator of oil hydraulic cylinder take out injection-molded item obtain parsing data, by parsing number
According to the operating status of monitoring injection moulding apparatus, the control module controls the temperature control unit.
Preferably, the monitoring server further includes an abnormal alarm module, is parsed described in the abnormal alarm resume module
Data and judge whether injection moulding apparatus is in abnormal operating condition, and is sounded an alarm according to abnormal operating condition.
Preferably, the injection moulding apparatus further includes a storage vat, and automation hot flow path injection molding manufacturing monitoring system also wraps
Storage vat limit module is included, the storage vat limit module is electrically connected with the monitoring server, which limits module
Storage vat material level data are acquired, the monitoring server is according to the storage vat material level Data Detection storage vat storing shape
Condition.
Preferably, the monitoring server and heating chamber detection module, mold detection module and counting module pass through RS485
Bus connection.
Preferably, the temperature collecting cell includes that a hot flow path inlet temperature sensor and a hot flow path outlet temperature pass
Sensor.
Preferably, the cooling water temperature acquisition unit includes an at least temperature sensor, the oil pressure acquisition unit packet
Include an at least hydraulic pressure sensor.
Preferably, the counter includes an infrared emission end and an infrared receiver end, is separately mounted to described automatic
The both ends for changing manipulator motion path, the reception by interdicting infrared ray form pulse signal and complete to count.
Automation hot flow path provided by the invention is molded manufacturing monitoring system, is realized by heating chamber detection module to injection molding
The operation data acquisition and control of hot flow path heating chamber, are realized by mold detection module to hot runner plastic injection mould in device
Operation data acquisition, by counting module realize to automatic manipulator operation data calculate, realized by monitoring server
The monitoring to injection moulding apparatus operating statuses all on production line is realized in processing to acquisition data, and can be anti-by parsing data
The operation conditions of injection moulding apparatus is reflected, provides reliable data support for the daily maintenance and fault pre-alarming of injection moulding apparatus.
Detailed description of the invention
Fig. 1 is the injection moulding apparatus structural schematic diagram of automation hot flow path manufacturing monitoring system provided by the invention.
Fig. 2 is that the logical construction that automation hot flow path manufacturing monitoring system provided by the invention connects an injection moulding apparatus is shown
It is intended to
Fig. 3 is that the logical construction of automation hot flow path manufacturing monitoring system connection multistation injection molding apparatus provided by the invention is shown
It is intended to.
Specific embodiment
It is further to a kind of automation hot flow path injection molding manufacturing monitoring system work provided by the present invention with reference to the accompanying drawing
Explanation, it should be pointed out that below only with a kind of technical solution of optimization to technical solution of the present invention and design principle
It is described in detail.
Refering to fig. 1, Fig. 2 and Fig. 3 is the automation hot flow path manufacturing monitoring system provided in the present embodiment, and such as Fig. 3 should
System includes multistation injection molding apparatus；Such as Fig. 1, the injection moulding apparatus includes an automatic feeder 111, a hot flow path heating chamber
112, a hot runner plastic injection mould 113, an automatic manipulator 114 and a storage vat 115, the production system include and the note
The corresponding heating chamber detection module 122 of molding apparatus, mold detection module 123 corresponding with the injection moulding apparatus, with it is described automatic
Change the corresponding counting module 124 of mechanical arm, storage vat corresponding with the storage vat limits module 125, an abnormal alarm module
121 and a monitoring server 2, the heating chamber detection module 122 includes a temperature control unit and a temperature collecting cell,
The temperature collecting cell includes a hot flow path inlet temperature sensor and a hot flow path outlet temperature sensor, the temperature control
Unit processed is used to adjust the operating temperature data of the hot flow path heating chamber 112, and the temperature collecting cell is described for feeding back
The operating temperature data of hot flow path heating chamber 112；The mold detection module 123 includes a cooling water temperature acquisition unit and one
Oil pressure acquisition unit, the cooling water temperature acquisition unit include an at least temperature sensor, and the oil pressure acquisition unit includes
An at least hydraulic pressure sensor, the coolant water temperature acquisition unit are cooling in the hot runner plastic injection mould 113 for feeding back
Coolant-temperature gage data, the oil pressure acquisition unit are used to acquire the oil pressure data of oil hydraulic cylinder in the hot runner plastic injection mould 113；Institute
Stating counting module 124 includes a counter, which takes out injection-molded item number of packages for calculating the automatic manipulator 113
Data, the counter include an infrared emission end and an infrared receiver end, are separately mounted to the automatic manipulator fortune
The both ends in dynamic path, the reception by interdicting infrared ray form pulse signal and complete to count；The monitoring server 2 adds with described
Hot chamber detection module 122, mold detection module 123, counting module 124, storage vat limit module 125 and abnormal alarm module
121 are electrically connected by RS485 bus 3 comprising a data resolution module and a control module, the data resolution module parsing
Cooling water temperature data, hot flow path note in the operating temperature data of the hot flow path heating chamber 112, hot runner plastic injection mould 113
The number of packages data that the oil pressure data of oil hydraulic cylinder and automatic manipulator 114 take out injection-molded item in mould 113 are parsed
Data, the control module control the temperature control unit；
The automation hot flow path is molded manufacturing monitoring system and is realized by heating chamber detection module to hot-fluid in injection moulding apparatus
The operation data of road heating chamber acquires and control, realizes the operation data to hot runner plastic injection mould by mold detection module
Acquisition is realized by counting module and is calculated automatic manipulator operation data, is realized by monitoring server to acquisition data
Processing, realize monitoring to injection moulding apparatus operating statuses all on production line, and parsing data can be passed through and reflect injection moulding apparatus
Operation conditions, storage vat limit module acquires storage vat material level data, and the monitoring server is according to the storing
Bucket material level Data Detection storage vat storing situation；The wherein operating temperature data of the hot flow path heating chamber and control device institute
When the temperature of setting has deviation, then show that hot flow path heating chamber needs to safeguard, the cooling water temperature data and setting value occur
When deviation, then show that hot runner plastic injection mould needs to safeguard, when deviation occur in the oil pressure data and setting value, then shows hot-fluid
Road injection mold needs to safeguard, the number of packages of the counters count operates the time and the when of decline with injection moulding apparatus, then shows to infuse
There is mechanical wear in molding apparatus, and complete machine is needed to safeguard, when the material level data are lower than setting value, then demonstrates the need in storage vat
Storing amount is insufficient, needs to safeguard supplement, and appearance is above-mentioned when needing the case where safeguarding, the abnormal alarm module 125 is illustrated as
Alarm condition.
Automation hot flow path injection molding manufacturing monitoring system provided by the invention is, it can be achieved that mould multistation injection on injection molding production line
The running state monitoring of device effectively improves the accuracy of injection moulding apparatus fault pre-alarming, improves injection moulding apparatus maintenance efficiency, value
It must come into operation.
The above is only the preferred embodiment of the present invention, it is noted that above-mentioned preferred embodiment is not construed as pair
Limitation of the invention, protection scope of the present invention should be defined by the scope defined by the claims..For the art
For those of ordinary skill, without departing from the spirit and scope of the present invention, several improvements and modifications can also be made, these change
It also should be regarded as protection scope of the present invention into retouching.
Claims (7)
1. a kind of automation hot flow path is molded manufacturing monitoring system comprising an at least injection moulding apparatus, the injection moulding apparatus include one
Automatic feeder, a hot flow path heating chamber, a hot runner plastic injection mould and an automatic manipulator, which is characterized in that the life
Production system includes:
At least one heating chamber detection module corresponding with the injection moulding apparatus a comprising temperature control unit and a temperature acquisition
Unit, the temperature control unit are used to adjust the operating temperature data of the hot flow path heating chamber, the temperature collecting cell
For feeding back the operating temperature data of the hot flow path heating chamber；
At least one mold detection module corresponding with the injection moulding apparatus comprising a cooling water temperature acquisition unit and an oil pressure
Acquisition unit, the coolant water temperature acquisition unit are described for feeding back cooling water temperature data in the hot runner plastic injection mould
Oil pressure acquisition unit is used to acquire the oil pressure data of oil hydraulic cylinder in the hot runner plastic injection mould；
At least one counting module corresponding with the automatic manipulator a comprising counter, the counter is for calculating institute
It states automatic manipulator and takes out injection-molded item number of packages data；And
One monitoring server is electrically connected comprising one with the heating chamber detection module, mold detection module and counting module
Data resolution module and a control module, the data resolution module parse the hot flow path heating chamber operating temperature data,
Cooling water temperature data in hot runner plastic injection mould, in hot runner plastic injection mould oil hydraulic cylinder oil pressure data and automated machine
The number of packages data that arm takes out injection-molded item obtain parsing data, described by parsing the operating status of data monitoring injection moulding apparatus
Control module controls the temperature control unit.
2. automation hot flow path according to claim 1 is molded manufacturing monitoring system, which is characterized in that the monitoring service
Device further includes an abnormal alarm module, parses data described in the abnormal alarm resume module and judges whether injection moulding apparatus is in different
Normal operating status, and sounded an alarm according to abnormal operating condition.
3. automation hot flow path according to claim 1 is molded manufacturing monitoring system, which is characterized in that the injection moulding apparatus
It further include a storage vat, automation hot flow path injection molding manufacturing monitoring system further includes storage vat limit module, the storing
Bucket limit module is electrically connected with the monitoring server, which limits module and acquire storage vat material level data, the prison
Server is controlled according to the storage vat material level Data Detection storage vat storing situation.
4. automation hot flow path according to claim 1 is molded manufacturing monitoring system, which is characterized in that the monitoring service
Device is connect with heating chamber detection module, mold detection module and counting module by RS485 bus.
5. automation hot flow path according to claim 1 is molded manufacturing monitoring system, which is characterized in that the temperature acquisition
Unit includes a hot flow path inlet temperature sensor and a hot flow path outlet temperature sensor.
6. automation hot flow path according to claim 1 is molded manufacturing monitoring system, which is characterized in that the coolant water temperature
Spending acquisition unit includes an at least temperature sensor, and the oil pressure acquisition unit includes an at least hydraulic pressure sensor.
7. automation hot flow path according to claim 1 is molded manufacturing monitoring system, which is characterized in that the counter packet
An infrared emission end and an infrared receiver end are included, the both ends of the automatic manipulator motion path is separately mounted to, passes through
The reception of blocking infrared ray forms pulse signal and completes to count.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811110049.7A CN109049590A (en) | 2018-09-21 | 2018-09-21 | A kind of automation hot flow path injection molding manufacturing monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811110049.7A CN109049590A (en) | 2018-09-21 | 2018-09-21 | A kind of automation hot flow path injection molding manufacturing monitoring system |
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| Publication Number | Publication Date |
|---|---|
| CN109049590A true CN109049590A (en) | 2018-12-21 |
Family
ID=64762532
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811110049.7A Withdrawn CN109049590A (en) | 2018-09-21 | 2018-09-21 | A kind of automation hot flow path injection molding manufacturing monitoring system |
Country Status (1)
| Country | Link |
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| CN (1) | CN109049590A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027139A (en) * | 2019-03-12 | 2019-07-19 | 湖北民族大学 | A kind of mould preparation method, mold, mold heating system and method for heating and controlling |
| CN110884080A (en) * | 2019-12-03 | 2020-03-17 | 苏州富翔塑胶有限公司 | Data acquisition and feedback system for injection mold |
| CN113239956A (en) * | 2021-04-08 | 2021-08-10 | 深圳市银宝山新科技股份有限公司 | Injection mold state diagnosis method and device, computer equipment and storage medium |
-
2018
- 2018-09-21 CN CN201811110049.7A patent/CN109049590A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027139A (en) * | 2019-03-12 | 2019-07-19 | 湖北民族大学 | A kind of mould preparation method, mold, mold heating system and method for heating and controlling |
| CN110027139B (en) * | 2019-03-12 | 2021-06-22 | 湖北民族大学 | Mold preparation method, mold heating system and heating control method |
| CN110884080A (en) * | 2019-12-03 | 2020-03-17 | 苏州富翔塑胶有限公司 | Data acquisition and feedback system for injection mold |
| CN113239956A (en) * | 2021-04-08 | 2021-08-10 | 深圳市银宝山新科技股份有限公司 | Injection mold state diagnosis method and device, computer equipment and storage medium |
| CN113239956B (en) * | 2021-04-08 | 2024-01-19 | 深圳市银宝山新科技股份有限公司 | Injection mold state diagnosis method, device, computer equipment and storage medium |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication | ||
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Application publication date: 20181221 |