CN107415188B - A kind of injection molding production line state monitoring device - Google Patents
A kind of injection molding production line state monitoring device Download PDFInfo
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- CN107415188B CN107415188B CN201710344325.5A CN201710344325A CN107415188B CN 107415188 B CN107415188 B CN 107415188B CN 201710344325 A CN201710344325 A CN 201710344325A CN 107415188 B CN107415188 B CN 107415188B
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- injection molding
- material sucking
- machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76658—Injection unit
- B29C2945/76662—Injection unit hopper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76792—Auxiliary devices
- B29C2945/76809—Auxiliary devices raw material feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76822—Phase or stage of control
- B29C2945/76829—Feeding
- B29C2945/76832—Feeding raw materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76993—Remote, e.g. LAN, wireless LAN
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention provides a kind of injection molding production line state monitoring devices, belong to injection molding machine condition monitoring technical field.It solves the problems, such as that the inefficient fruit of the accuracy monitored in the prior art is bad.This injection molding production line state monitoring device includes display screen and processor, display screen connects processor, it further include suction machine controller and detection unit, the input terminal of detection unit connection suction machine controller, suction machine controller is connect with processor, discharging time critical value is preset in suction machine controller, suction machine controller control vacuum pump and Material sucking machine it is separated after, suction machine controller judges whether turnover panel opens Material sucking machine discharge end according to the signal that detection unit is sent, when judging that Material sucking machine turnover panel is not switched on Material sucking machine discharge end or when turnover panel opens the time of Material sucking machine discharge end less than discharging time critical value, suction machine controller exports fault-signal to processor, processor controls display screen and shows Material sucking machine failure.The present invention can effectively improve the accuracy of monitoring.
Description
Technical field
The invention belongs to injection molding machine condition monitoring technical fields, are related to a kind of injection molding production line state monitoring device.
Background technique
Injection molding is a kind of method of industrial products production moulding, and product is usually using rubber injection mold and plastic injection.In work
It mainly includes feed bin, Material sucking machine, for the raw material of feed bin to be drawn into that industry, which produces the injection molding production line used when injecting products,
The vacuum pump of material machine, the injection molding machine of injection molding and the product after being molded injection molding machine are delivered to the finished product flowing water of packaging area
Line, finished product assembly line are driven by motor.(assembly line is not drawn into figure) as shown in Figure 1, vacuum pump 3 and feed bin 4 are separately connected suction
Material machine 1, the discharge end of Material sucking machine 1 are located at 2 top of injection molding machine, make when opening the air hose valve between vacuum pump 3 and Material sucking machine 1 true
Sky pump 3 is connected with the pipeline of Material sucking machine 1, and the negative pressure of the generation of vacuum pump 3 makes the material of feed bin 4 through in piping to Material sucking machine 1, timing
The interior material of Material sucking machine is full at this time for air hose valve after the time of one end between closing vacuum pump 3 and Material sucking machine 1, and air hose valve is controlled by Material sucking machine
Device control opens and closes.The clump weight 5 that the discharge port of Material sucking machine 1 has turnover panel 6 and resets turnover panel 6 is closing vacuum pump 3
After pipeline between Material sucking machine 1, the opening raw material of turnover panel 6 is entered in injection molding machine 2 by the gravity of raw material and is molded, in original
Material drives turnover panel 6 to reset after in Material sucking machine 1 completely into injection molding machine 2, by clump weight 5.
In injection molding machine there is controller to feed back to the state of injection molding machine, such as open state, off-mode and failure shape
State, but the state of injection molding machine is on it in the prior art or light warning is arranged in side, due to being needed in actual production
It wants multistation injection molding machine to work together, cooperates the setting of feed bin and assembly line so that workshop is bigger, so that operator is difficult to
Discovery failure at the first time.
Chinese patent literature, which discloses remotely to monitor application No. is a kind of injection molding machine of CN201510844567.1, thus is
System comprising for manufacturing the injection molding machine of plastic products, the controller variable and bedding variable of injection molding machine for collecting and sending
Data collection station, receive controller variable and machine safety signal, data analysis carried out to the data of acquisition, and pass through number
The Remote Data Analysis end of long-range monitoring and security control is realized according to analysis result.The patent can pass through data collection station pair
The injection molding machine state that the controller of injection molding machine is sent, which is acquired and is remotely sent to Remote Data Analysis end, to be shown, thus
The state of injection molding machine can be quickly understood.But only injection molding machine is monitored in the patent, and injection molding machine production work is be unable to do without
Feed bin, vacuum pump, Material sucking machine and above-mentioned finished product assembly line, thus monitor it is comprehensive not enough cause to monitor it is not accurate enough.And
Whether completing suction to Material sucking machine in the prior art, there is no detection modes, in order to carry out detection those skilled in the art to suction
Also can only expect that sensor, which is arranged, detects whether air hose valve is opened to determine whether carries out suction, and work as vacuum pump break down or
When line clogging between feed bin and Material sucking machine, air hose valve although opens but there is no raw materials to enter in Material sucking machine, therefore
Also can there is a problem of monitoring inaccuracy.
Summary of the invention
There is the above problem in the present invention, propose a kind of injection molding production line state monitoring device in view of the prior art, should
Being molded production line state monitoring device, the technical problem to be solved is that the accuracys for how improving monitoring.
The present invention is realized by following technical proposal: a kind of injection molding production line state monitoring device, is molded production line packet
Feed bin, Material sucking machine, vacuum pump, injection molding machine and finished product assembly line are included, is provided on injection molding machine and obtains injection molding machine working condition
Controller of plastic injection molding, the discharge end of Material sucking machine are fixedly installed mounting rack, and clump weight and turnover panel are mounted on mounting rack, this injection molding
Production line state monitoring device includes display screen and processor, and the display screen connects processor, which is characterized in that this injection molding life
Producing line state monitoring device further includes suction machine controller for controlling on-off between vacuum pump and Material sucking machine and for detecting
Whether the turnover panel of Material sucking machine opens the detection unit of Material sucking machine discharge end, the input of the detection unit connection suction machine controller
End, the suction machine controller are connect with processor by ethernet line, are preset with discharging time in the suction machine controller
Critical value, suction machine controller control vacuum pump and Material sucking machine it is separated after, suction machine controller is according to detection unit
The signal of transmission judges whether turnover panel opens Material sucking machine discharge end, when judge Material sucking machine turnover panel be not switched on Material sucking machine discharge end or
When the time that turnover panel opens Material sucking machine discharge end is less than discharging time critical value, suction machine controller exports fault-signal to processing
Device, processor control display screen and show Material sucking machine failure.
This injection molding production line state monitoring device setting detection unit and suction machine controller carry out cooperation can be to suction
Whether machine is normally filled material and carries out detection judgement, so as to accurately be monitored to whether Material sucking machine works normally, and leads to
It crosses display screen and carries out display alarm to remind operator at the first time.Suction machine controller controls between vacuum pump and Material sucking machine
Pipeline disconnect after, be not located at vacuum state in Material sucking machine at this time, the raw material in Material sucking machine is driven by gravity opens turnover panel
It drops into injection molding machine.After pipeline between vacuum pump and Material sucking machine disconnects, suction machine controller receives detection unit and sends
Detection signal.
Show that suction machine controller passes through Ethernet at this time without raw material in Material sucking machine when judging that turnover panel is not turned on
Line sends fault-signal to processor, and fault-signal is sent to display screen and shown by processor；When judge turnover panel open suction
After machine discharge end, the timer in suction machine controller starts timing, shows when timing time is less than discharging time critical value
The insufficient Material sucking machine of the raw material of sucking does not work normally, at this time suction machine controller by ethernet line send fault-signal to
Fault-signal is sent to display screen and shown by processor, processor.Discharging time critical value be set as vacuum pump and Material sucking machine it
Between pipeline disconnect after completely expect in Material sucking machine in the case of raw material turnover panel opening when export completely out of Material sucking machine time.Due to inhaling
Material machine normally completes suction work end blocking and inherently opens, and by detecting to whether turnover panel opens discharge end, can keep away
Whether be connected between test free Material sucking machine and vacuum pump and judge whether the suction work of Material sucking machine cannot accurately obtain Material sucking machine true
Completion suction the problem of, so that the present apparatus improves monitoring accuracy.
In above-mentioned injection molding production line state monitoring device, mounting hole is offered on the mounting rack, the detection is single
Member is arranged on mounting hole and the detection probe of detection unit can be directed at clump weight when turnover panel closes Material sucking machine discharge end.Counterweight
Block needs to be arranged mounting rack with turnover panel and is installed, and is also disposed on mounting rack by detection unit, convenient for the peace of detection unit
It is filled with and detects work.The alignment probe clump weight of detection unit when turnover panel is not turned on, turnover panel open when clump weight from
There is position in Kaiyuan, and the probe of detection unit can't detect clump weight at this time.Since turnover panel needs to carry out the discharge end of Material sucking machine
It opens and closes, detection unit detects the setting complex inconvenience in position to turnover panel, and detection unit can to clump weight detection
It is more convenient to be easily installed detection.
In above-mentioned injection molding production line state monitoring device, the detection unit is close to switch, the close switch
It wears and is fixed in mounting hole, the input terminal close to switch connection suction machine controller.Material sucking machine discharging is closed in turnover panel
When end, clump weight is closed the switch with close to the alignment probe switched is close at this time, when turnover panel opens Material sucking machine discharge end, counterweight
Block travels upward and out original position, disconnects at this time close to switch.Suction machine controller is believed according to the switch sent close to switch
Number judge that turnover panel opens and closes state.
In above-mentioned injection molding production line state monitoring device, the detection unit is infrared sensor, the infrared biography
Sensor is fixed in mounting hole, the input terminal of the infrared sensor connection suction machine controller.Material sucking machine is closed in turnover panel to go out
When expecting end, infrared sensor detects clump weight to the alignment probe of clump weight and infrared sensor at this time, when turnover panel opens suction
When machine discharge end, clump weight travels upward and out original position, and infrared sensor can't detect clump weight at this time.Material sucking machine control
Device judges that turnover panel opens and closes state according to the signal that infrared sensor is sent.
In above-mentioned injection molding production line state monitoring device, this injection molding production line state monitoring device further includes obtaining note
The input terminal of the acquisition terminal for the correspondence injection molding machine work state information that molding machine controller is sent, the acquisition terminal connects injection molding
The input terminal of the output end of machine controller, the acquisition terminal and processor connects.Acquisition terminal uses RS485 module, can also
Such as there is the module of CAN interface using other communication modules.There is injection molding machine itself controller of plastic injection molding can receive injection molding
The signal that sensor built in machine is sent, obtains the state of injection molding machine from these signals, and controller of plastic injection molding is by the injection molding machine
Status signal is sent to acquisition terminal, is sent to processor to show in display screen, by injection molding machine by acquisition terminal
Monitoring, increase monitoring comprehensive raising monitoring accuracy.
In above-mentioned injection molding production line state monitoring device, the acquisition terminal output end is connected with trunk module, institute
State the input terminal of the output end connection processor of trunk module.Trunk module amplifies the signal that acquisition terminal is sent, from
And signal can be transmitted at a distance and reduce weak, the setting for allowing for display screen in this way may be located remotely from injection molding production line, keep away
Exempting from noisy environment influences monitoring display effect.
In above-mentioned injection molding production line state monitoring device, this injection molding production line state monitoring device further includes detection material
The silo controller for the detection signal that the weighing sensor of doses and reception weighing sensor are sent in storehouse, the weighing sensor
The input terminal of silo controller is connected, the output end connection of the silo controller is connect with processor by ethernet line.It is logical
Weighing sensor is crossed to detect the doses in feed bin, be accurately detected doses number, and increase detection to feed bin
The comprehensive of detection is improved, to further increase the accuracy of monitoring.
In above-mentioned injection molding production line state monitoring device, this injection molding production line state monitoring device further includes that electric current passes
Sensor, voltage sensor and finished product Pipeline controller, the current sensor and voltage sensor detect driving finished product respectively
The electric current and voltage status of the motor of assembly line operating, the current sensor and voltage sensor are separately connected finished product assembly line
The input terminal of controller, the finished product Pipeline controller are connect with processor by ethernet line.Current sensor and voltage
Sensor can accurately detect the Current Voltage state of the motor of driving finished product assembly line operating respectively, increase to finished product flowing water
The monitoring of line improves the accuracy of monitoring.Finished product Pipeline controller judge motor whether outlet over-voltage, overcurrent, undercurrent etc. therefore
Barrier, and be sent to display screen and shown.
In above-mentioned injection molding production line state monitoring device, the input terminal of the processor is connected with by ethernet line
Ethernet switch one, the output end and silo controller of the output end of the suction machine controller, finished product Pipeline controller
The input terminal of Ethernet switch one is connected by ethernet line respectively.Setting Ethernet switch one can connect Ethernet
Arrangement is more concentrated, and connection wiring harness is decreased, and reduces to be broken down operating the problem of monitoring inaccuracy by Ethernet.
In above-mentioned injection molding production line state monitoring device, be provided between the processor and display screen HDMI turn with
Too net module, Ethernet switch two and Ethernet turn HDMI module, and the output end connection HDMI of the processor turns Ethernet
Module, the HDMI turn ethernet module connection Ethernet switch two, and the Ethernet turns HDMI module connection too net exchange
The output end of machine two, the display screen connection Ethernet turn the output end of HDMI module.HDMI is English: High Definit
Ion Mult imedia Interface's writes a Chinese character in simplified form, and HDMI is a kind of digitized video/audio signal, and display screen has HDMI
Interface needs to be converted to HDMI signal in the signal that processor comes out and shows to display screen.By the way that Ethernet switch two is arranged
Processor can be increased at a distance from display screen connection communication by turning HDMI module with Ethernet, convenient for the choosing of screen position setting
It selects.
Compared with prior art, the invention has the following advantages that
1, present invention setting detection unit and suction machine controller carry out whether cooperation can normally be filled material to Material sucking machine
Detection judgement is carried out, so as to accurately be monitored to whether Material sucking machine works normally.
2, the present invention can show the working condition of injection molding machine, Material sucking machine, feed bin and finished product assembly line progress Centralized Monitoring,
Fault message is found at the first time convenient for operator, releases failure in time.
3, detection unit of the present invention detects the clump weight of Material sucking machine, and setting facilitates the content of detection and accurate, energy
Enough it is widely applied in actual production.
4, the present invention can transmit signal at a distance, and convenient for the setting of display screen, the position that display screen is arranged is closed
Reason selection, so that noisy environment be avoided to influence monitoring display effect.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for being molded production line.
Fig. 2 is in the embodiment of the present invention one close to the schematic diagram of switch setting position.
Fig. 3 is the structural schematic diagram of the embodiment of the present invention one.
In figure, 1, Material sucking machine；2, injection molding machine；3, vacuum pump；4, feed bin；5, clump weight；6, turnover panel；7, display screen；8, locate
Manage device；9, suction machine controller；10, mounting rack；10a, mounting hole；11, close to switch；12, controller of plastic injection molding；13, it acquires
Terminal；14, trunk module；15, weighing sensor；16, silo controller；17, current sensor；18, voltage sensor；19,
Finished product Pipeline controller；20, Ethernet switch one；21, HDMI turns ethernet module；22, Ethernet switch two；23,
Ethernet turns HDMI module；24, RS485 RS 232 module.
Specific embodiment
The following is specific embodiments of the present invention, and technical scheme of the present invention will be further described in conjunction with attached drawing,
However, the present invention is not limited to these examples.
Embodiment one:
(assembly line is not drawn into figure) as shown in Figure 1, the injection molding production line used in industrial production injecting products is main
Injection molding machine 2 including feed bin 4, Material sucking machine 1, the vacuum pump 3 for the raw material of feed bin 4 to be drawn into Material sucking machine 1, injection molding with
And the product after being molded injection molding machine 2 is delivered to the finished product assembly line of packaging area, finished product assembly line is driven by motor.Vacuum pump
3 are separately connected Material sucking machine 1 with feed bin 4, and the discharge end of Material sucking machine 1 is located at 2 top of injection molding machine, when opening vacuum pump 3 and Material sucking machine 1
Between air hose valve when vacuum pump 3 and the pipeline of Material sucking machine 1 is connected, the negative pressure that vacuum pump 3 generates makes the material of feed bin 4 by pipe
The material in Material sucking machine 1 at this time of the air hose valve between vacuum pump 3 and Material sucking machine 1 is closed in road to Material sucking machine 1, after the time of timing one end
Full, air hose valve is controlled by suction machine controller 9 and is opened and closed.
As shown in Fig. 2, the clump weight 5 that the discharge port of Material sucking machine 1 has turnover panel 6 and resets turnover panel 6, is closing vacuum pump
After pipeline between 3 and Material sucking machine 1, the opening raw material of turnover panel 6 is entered in injection molding machine 2 by the gravity of raw material and is molded,
Raw material drives turnover panel 6 to reset after in Material sucking machine 1 completely into injection molding machine 2, by clump weight 5.The discharge end fixation of Material sucking machine 1 is set
It is equipped with mounting rack 10, clump weight 5 and turnover panel 6 are mounted on mounting rack 10, and mounting hole 10a is offered on mounting rack 10, and detection is single
Member is arranged on mounting hole 10a and the detection probe of detection unit can be directed at clump weight when turnover panel 6 closes 1 discharge end of Material sucking machine
5.Detection unit is to wear and be fixed in mounting hole 10a close to switch 11 close to switch 11 in the present embodiment.
As shown in figure 3, a kind of injection molding production line state monitoring device, including display screen 7 and processor 8, display screen 7 connect
Processor 8.This injection molding production line state monitoring device includes the Material sucking machine for controlling on-off between vacuum pump 3 and Material sucking machine 1
Controller 9 and turnover panel 6 for detecting Material sucking machine 1 whether open 1 discharge end of Material sucking machine close to switch 11.Connect close to switch 11
Connect the input terminal of suction machine controller 9.Suction machine controller 9 is connect with processor 8 by ethernet line, suction machine controller 9
Inside it is preset with discharging time critical value.Suction machine controller 9 control vacuum pump 3 and Material sucking machine 1 it is separated after, Material sucking machine control
Device 9 judges whether turnover panel 6 opens 1 discharge end of Material sucking machine according to the signal that detection unit is sent, when judging 1 turnover panel 6 of Material sucking machine
When being not switched on 1 discharge end of Material sucking machine or when turnover panel 6 opens the time of 1 discharge end of Material sucking machine less than discharging time critical value, suction
Machine controller 9 exports fault-signal to processor 8, and processor 8 controls display screen 7 and shows 1 failure of Material sucking machine.
As shown in figure 3, this injection molding production line state monitoring device further includes 2 monitoring unit of injection molding machine, injection molding machine 2 monitors list
Member includes the acquisition terminal 13 for obtaining 2 work state information of correspondence injection molding machine that controller of plastic injection molding 12 is sent, acquisition terminal 13
Input terminal connection controller of plastic injection molding 12 output end, acquisition terminal 13 connect with the input terminal of processor 8.Acquisition terminal 13
Output end is connected with trunk module 14, the input terminal of the output end connection processor 8 of trunk module 14.Acquisition terminal 13 uses
RS485 RS 232 module 24 is arranged between trunk module 14 and processor 8, signal is smoothly sent to place for RS485 module
Manage device 8.This injection molding production line state monitoring device further includes 4 monitoring unit of feed bin, and 4 monitoring unit of feed bin includes detection feed bin 4
The weighing sensor 15 of interior doses and the silo controller 16 for receiving the detection signal that weighing sensor 15 is sent, weighing sensor
The output end connection of the input terminal of 15 connection silo controllers 16, silo controller 16 is connect with processor 8 by ethernet line.
This injection molding production line state monitoring device further includes finished product assembly line monitoring unit, this finished product assembly line monitoring unit includes electric current
Sensor 17, voltage sensor 18 and finished product Pipeline controller 19, current sensor 17 and voltage sensor 18 detect respectively
The electric current and voltage status of the motor of finished product assembly line operating are driven, current sensor 17 and voltage sensor 18 are separately connected into
The input terminal of product Pipeline controller 19, finished product Pipeline controller 19 are connect with processor 8 by ethernet line.
As shown in figure 3, the input terminal of processor 8 is connected with Ethernet switch 1, Material sucking machine control by ethernet line
The output end of device 9 processed, finished product Pipeline controller 19 output end and silo controller 16 respectively by ethernet line connect with
The too input terminal of network switch 1.It is provided with HDMI between processor 8 and display screen 7 and turns ethernet module 21, Ethernet friendship
Change planes 2 22 and Ethernet turn HDMI module 23, the output end connection HDMI of processor 8 turns ethernet module 21, and HDMI turns ether
Net module 21 connects Ethernet switch 2 22, and Ethernet turns the output end of the connection of HDMI module 23 too network switch two, display
7 connection Ethernet of screen turns the output end of HDMI module 23.Ethernet turns HDMI module 23 and HDMI turns ethernet module 21 and is
Existing module.
It is the course of work of the invention below:
This injection molding production line state monitoring device can comprehensively monitor injection molding production line, improve the accurate of monitoring
Property, and the important link in injection molding production line is monitored with targetedly state-detection, further increase the accurate of monitoring
Property.
When being molded production line start-up operation, this injection molding production line state monitoring device also starts monitoring work.Material sucking machine
Controller 9 controls the pipeline between air hose valve opening vacuum pump 3 and Material sucking machine 1, makes Material sucking machine 1 start to feed from feed bin 4, suction
Machine controller 9 has timer after timing for a period of time, and suction machine controller 9 controls the pipe between vacuum pump 3 and Material sucking machine 1
Road disconnects, and vacuum state is not located in Material sucking machine 1 at this time, when having raw material in Material sucking machine 1 under normal circumstances, by Material sucking machine 1
Raw material is driven that turnover panel 6 must be opened by gravity and dropped into injection molding machine 2.Pipeline between vacuum pump 3 and Material sucking machine 1 disconnects
Afterwards, detect whether turnover panel 6 opens 1 discharge end of Material sucking machine and send a signal to suction machine controller 9 close to switch 11.When turnover panel 6
The rising of clump weight 5 makes to approach the disconnection of switch 11 when opening, and suction machine controller 9 receives the cut-off signal sent close to switch 11
Start timing, shows the material in Material sucking machine 1 when the time that turnover panel 6 opens 1 discharge end of Material sucking machine being less than discharging time critical value
It is not filled, does not meet normal work and require, suction machine controller 9 sends fault-signal to processor 8 at this time, and processor 8 will
1 fault message of Material sucking machine is sent to display screen 7 and carries out alarm indication.After pipeline between vacuum pump 3 and Material sucking machine 1 disconnects,
Close to switch 11 also in closed state, show to break down in Material sucking machine 1 without raw material Material sucking machine 1, Material sucking machine controls at this time
Fault message is sent to display screen 7 and carries out alarm indication by device 9.Suction machine controller 9, which is sent in the signal of processor 8, to be had
Identity code identifies that corresponding Material sucking machine 1 breaks down for processor 8, when convenient for operator first in display screen 7
Between understand which platform Material sucking machine 1 breaks down.Discharging time critical value range is 4 to 6 seconds.
Controller of plastic injection molding 12 obtains and obtains the work shape of corresponding injection molding machine 2 from the information of belt sensor inside injection molding machine 2
State, including open state, shutdown status and malfunction.Acquisition terminal 13 receives the state that controller of plastic injection molding 12 is sent, and
Identity code is added and is sent to processor 8, identity code identifies corresponding 2 state of injection molding machine for processor 8, convenient for behaviour
Make the state that personnel understand each injection molding machine 2 at the first time in display screen 7.By the monitoring to injection molding machine 2, increase monitoring
The accuracy of comprehensive raising monitoring.
Weighing sensor 15 is used for the monitoring collection of feed bin 4, weighing sensor 15 is arranged in grain bin bottom, to feed bin
Raw material weight in 4 is detected and is sent signal feed hopper controller 16, and silo controller 16 is sent out according to weighing sensor 15
The signal sent obtains the material quantity in discharging bin 4 is how many, and sends a signal to processor 8.Processor 8 sends out the doses of feed bin 4
Display screen 7 is given to be shown.The accuracy that real time monitoring improves monitoring is carried out to feed bin 4, when being convenient for operator the first
Between understand raw material surplus.
Injection molding machine 2 is sent to finished product assembly line to packaging area after raw material is carried out injection molding.Finished product assembly line is main
There is motor to be driven, detects the motor of driving finished product assembly line operating respectively by current sensor 17 and voltage sensor 18
Electric current and voltage status.Finished product Pipeline controller 19 judge motor whether the failures such as outlet over-voltage, overcurrent, undercurrent and be
No normal operating conditions, and be sent to display screen 7 and shown.
Turn ethernet module 21, Ethernet switch 2 22 and Ethernet by HDMI between display screen 7 and processor 8 to turn
HDMI module 23 connects, and can increase processor 8 at a distance from 7 connection communication of display screen, convenient for the choosing of 7 position of display screen setting
It selects.Display screen 7, which can be set, avoids the influence of workshop noisy environment in suitable position.
Display screen 7 concentrates the motor status to 4 state of feed bin, 1 state of Material sucking machine, injection molding machine 2 state and finished product assembly line
Centralized displaying is carried out, operator is facilitated to check.Wherein display screen 7 carries out digital display to the surplus of feed bin 4, to injection molding machine 2
Indicated using small box, small box corresponds to the booting, shutdown and malfunction of injection molding machine 2 there are three types of color, Material sucking machine 1 be with
Injection molding machine 2 is one-to-one, therefore increases color expression 1 failure of Material sucking machine on small box.Injection molding machine 2 is provided with identity
Identifier such as No. 1, No. 2, No. 3 etc..Multiple small boxes for indicating injection molding machine 2 are arranged by identity recognition number sequence, so as to
Preferably shown.The motor status of finished product assembly line indicates that big box different colours indicate different shapes using big box
State.
Computer can be used in processor 8, can check silo controller 16, controller of plastic injection molding 12, suction in a processor 8
Machine controller 9 and finished product Pipeline controller 19 send the time of information, see if there is omission fault message so as to time and do not have
There is processing.The product, responsible operator's information etc. that current injection molding machine 2 is molded can be inputted in a processor 8, then aobvious
Display screen 7 is intuitively shown.
Embodiment two:
Embodiment two and the structure and principle of embodiment one are essentially identical, the difference is that: detection unit is infrared
Sensor, infrared sensor are fixed in mounting hole 10a, and infrared sensor connects the input terminal of suction machine controller 9.Work as turnover panel
6 risings of clump weight 5 when opening make infrared sensor can't detect clump weight 5, suction machine controller 9 receive infrared sensor this
When the signal that sends after start timing, show when the time that turnover panel 6 opens 1 discharge end of Material sucking machine being less than discharging time critical value
Material in Material sucking machine 1 is not filled, and is not met normal work and is required, and suction machine controller 9 sends fault-signal to processing at this time
1 fault message of Material sucking machine is sent to display screen 7 and carries out alarm indication by device 8, processor 8.Between vacuum pump 3 and Material sucking machine 1
Pipeline disconnect after, infrared sensor also detects clump weight 5, show in Material sucking machine 1 without raw material Material sucking machine 1 break down,
Fault message is sent to display screen 7 and carries out alarm indication by suction machine controller 9 at this time.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Although Material sucking machine 1, injection molding machine 2, vacuum pump 3, feed bin 4, clump weight 5, turnover panel 6, display is used more herein
Screen 7, processor 8, suction machine controller 9, mounting rack 10, mounting hole 10a, close switch 11, controller of plastic injection molding 12, acquisition are eventually
Hold 13, trunk module 14, weighing sensor 15, silo controller 16, current sensor 17, voltage sensor 18, finished product flowing water
Lane controller 19, Ethernet switch 1, HDMI turn ethernet module 21, Ethernet switch 2 22, Ethernet and turn HDMI
The terms such as module 23, RS485 RS 232 module 24, but it does not exclude the possibility of using other terms.Only using these terms
Merely to being more convenient to describe and explain essence of the invention；Being construed as any additional limitation all is and this
What spirit was disagreed.
Claims (10)
1. a kind of injection molding production line state monitoring device, injection molding production line includes feed bin (4), Material sucking machine (1), vacuum pump (3), note
Molding machine (2) and finished product assembly line are provided with the controller of plastic injection molding (12) for obtaining injection molding machine (2) working condition on injection molding machine,
The discharge end of Material sucking machine (1) is fixedly installed mounting rack (10), and clump weight (5) and turnover panel (6) are mounted on mounting rack (10), this
Injection molding production line state monitoring device includes display screen (7) and processor (8), and the display screen (7) connects processor (8),
It is characterized in that, this injection molding production line state monitoring device further includes for controlling on-off between vacuum pump (3) and Material sucking machine (1)
Whether suction machine controller (9) and turnover panel (6) for detecting Material sucking machine (1) open the detection unit of Material sucking machine (1) discharge end,
The input terminal of detection unit connection suction machine controller (9), the suction machine controller (9) and processor (8) by with
Too cable connects, and discharging time critical value, suction machine controller (9) control are preset in the suction machine controller (9)
Vacuum pump (3) and Material sucking machine (1) it is separated after, suction machine controller (9) judges turnover panel according to the signal that detection unit is sent
(6) Material sucking machine (1) discharge end whether is opened, when judging that Material sucking machine (1) turnover panel (6) is not switched on Material sucking machine (1) discharge end or turns over
When the time that plate (6) opens Material sucking machine (1) discharge end is less than discharging time critical value, suction machine controller (9) exports failure letter
Number give processor (8), processor (8) control display screen (7) show Material sucking machine (1) failure.
2. injection molding production line state monitoring device according to claim 1, which is characterized in that opened on the mounting rack (10)
Equipped with mounting hole (10a), the detection unit is arranged on mounting hole (10a) and the detection probe of detection unit is in turnover panel (6)
Clump weight (5) can be directed at when closing Material sucking machine (1) discharge end.
3. injection molding production line state monitoring device according to claim 2, which is characterized in that the detection unit is close
It switchs (11), described wear close to switch (11) is fixed in mounting hole (10a), described to connect Material sucking machine control close to switch (11)
The input terminal of device (9) processed.
4. injection molding production line state monitoring device according to claim 2, which is characterized in that the detection unit is infrared
Sensor, the infrared sensor are fixed in mounting hole (10a), infrared sensor connection suction machine controller (9)
Input terminal.
5. injection molding production line state monitoring device according to claim 3, which is characterized in that this injection molding production line state prison
Control device further includes the acquisition terminal for obtaining correspondence injection molding machine (2) work state information that controller of plastic injection molding (12) are sent
(13), the acquisition terminal (13) input terminal connection controller of plastic injection molding (12) output end, the acquisition terminal (13) with
The input terminal of processor (8) connects.
6. injection molding production line state monitoring device according to claim 5, which is characterized in that the acquisition terminal (13) is defeated
Outlet is connected with trunk module (14), the input terminal of output end connection processor (8) of the trunk module (14).
7. injection molding production line state monitoring device according to claim 5, which is characterized in that this injection molding production line state prison
Control device further includes detecting the weighing sensor (15) of feed bin (4) interior doses and receiving the detection that weighing sensor (15) are sent to believe
Number silo controller (16), the input terminal of the weighing sensor (15) connection silo controller (16), the feed bin control
The output end connection of device (16) is connect with processor (8) by ethernet line.
8. injection molding production line state monitoring device according to claim 7, which is characterized in that this injection molding production line state prison
Controlling device further includes current sensor (17), voltage sensor (18) and finished product Pipeline controller (19), the current sense
Device (17) and voltage sensor (18) detect the electric current and voltage status of the motor of driving finished product assembly line operating, the electricity respectively
Flow sensor (17) and voltage sensor (18) are separately connected the input terminal of finished product Pipeline controller (19), the finished product flowing water
Lane controller (19) is connect with processor (8) by ethernet line.
9. injection molding production line state monitoring device according to claim 8, which is characterized in that the processor (8) it is defeated
Enter end and Ethernet switch one (20), output end, the finished product flowing water of the suction machine controller (9) are connected with by ethernet line
The output end of lane controller (19) connects Ethernet switch one (20) by ethernet line respectively with silo controller (16)
Input terminal.
10. injection molding production line state monitoring device according to claim 1, which is characterized in that the processor (8) and aobvious
It is provided with HDMI between display screen (7) turns ethernet module (21), Ethernet switch two (22) and Ethernet and turns HDMI module
(23), the output end connection HDMI of the processor (8) turns ethernet module (21), and the HDMI turns ethernet module (21) even
Ethernet switch two (22) is connect, the Ethernet turns the output end of HDMI module (23) connection too network switch two, described aobvious
Display screen (7) connection Ethernet turns the output end of HDMI module (23).
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| CN108303944A (en) * | 2017-12-30 | 2018-07-20 | 佛山市顺德区震德精密机械有限公司 | A kind of industrial 4.0 networked systems of injection molding machine and monitoring method |
| CN108908883A (en) * | 2018-08-02 | 2018-11-30 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of injection molding machine production line online monitoring system |
| CN113771295B (en) * | 2021-09-13 | 2023-06-27 | 浙江王氏科技有限公司 | Injection molding machine |
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Address after: Huangyan Economic Development Zone, Taizhou City, Zhejiang province 318020 Dai Xi Road No. 2 Patentee after: Ad Co.,Ltd. Address before: Huangyan Economic Development Zone, Taizhou City, Zhejiang province 318020 Dai Xi Road No. 2 Patentee before: YONGGAO Co.,Ltd. |