CN202609102U - Vacuum conveying-filling system - Google Patents
Vacuum conveying-filling system Download PDFInfo
- Publication number
- CN202609102U CN202609102U CN 201220270940 CN201220270940U CN202609102U CN 202609102 U CN202609102 U CN 202609102U CN 201220270940 CN201220270940 CN 201220270940 CN 201220270940 U CN201220270940 U CN 201220270940U CN 202609102 U CN202609102 U CN 202609102U
- Authority
- CN
- China
- Prior art keywords
- vacuum
- valve
- ball valve
- pump
- pneumatic ball
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Air Transport Of Granular Materials (AREA)
Abstract
The utility model discloses a vacuum conveying-filling system, comprising a vacuum generation unit, a vacuum conveying unit and an automatic control unit, wherein the vacuum generation unit comprises a water circulation vacuum pump, and a water tank connected with the water circulation vacuum pump via a pump water inlet pipeline and a pump gas exhaust and water drainage pipeline; a first pneumatic ball valve and a second pneumatic ball valve are arranged on the pump water inlet pipeline; the vacuum conveying unit comprises a vacuum conveying barrel assembly connected with the water circulation vacuum pump via a vacuum pipeline; a first breather valve and a third pneumatic ball valve are arranged on the vacuum pipeline; a pneumatic butterfly valve is connected to the first breather valve; a material suction gun is connected to the material inlet of the vacuum conveying barrel assembly via a material suction tube; a material bin is connected to the lower end of the vacuum conveying barrel assembly via a flexible connecting element; and a second breather valve and a level gauge are arranged at the top end of the material bin. The vacuum conveying-filling system disclosed by the utility model is compact in structure, reasonable in design, unable to cause dust pollution and noise pollution, safe and explosionproof, high-efficiency and energy-saving, low in operation and maintenance expenses, and high in popularization and application values.
Description
Technical field
The utility model relates to the mass transport technical field, especially relates to a kind of vacuum and carries bulking system.
Background technology
In industries such as medicine, electric power, grain, food, metallurgy, machinery, building materials, chemical industry, rubber, for a long time, the packing problem of powder material has become improves a production technology and a major issue that improves product quality.The mode ubiquity of hand charging.Adopt in the process of hand charging, not only increased working strength of workers, make process loaded down with trivial details, also increased the possibility of the pollution of material, simultaneously, possibly cause dust, contaminated environment influences the healthy of operator.Thereby, be badly in need of the system that a cover can carry out packing to powder material at present.
The utility model content
The utility model technical matters to be solved is to above-mentioned deficiency of the prior art, provides a kind of vacuum to carry bulking system, its compact conformation; Reasonable in design, can not cause dust pollution and noise emission, safety anti-explosive; Energy-efficient; Use easy and simple to handlely, operation, maintenance cost is low, and application value is high.
For solving the problems of the technologies described above; The technical scheme that the utility model adopts is: a kind of vacuum is carried bulking system; It is characterized in that: comprise vaccum-generating unit, vacuum supply unit and be used for vaccum-generating unit and vacuum supply unit are carried out the automatically controlled automatic control unit; Said vaccum-generating unit comprises the water-circulating vacuum pump and passes through pump water inlet pipeline and pump exhaust outlet pipeline and water-circulating vacuum pump bonded assembly water tank; Said pump water inlet pipeline is provided with first pneumatic ball valve and second pneumatic ball valve; Said vacuum supply unit comprises through vacuum line and water-circulating vacuum pump bonded assembly vacuum carries cylinder assembly; Vacuum line near said water-circulating vacuum pump is provided with first breathing valve, is connected with Pneumatic butterfly valve on said first breathing valve, carries the vacuum line of cylinder assembly to be provided with the 3rd pneumatic ball valve near said vacuum; Said vacuum carries the material inlet place of cylinder assembly to be connected with the suction rifle through suction tube; Said vacuum carries cylinder assembly to be arranged on the support, and said vacuum carries the lower end of cylinder assembly to be connected with feed bin through flexible link, and said feed bin is arranged on the feed bin supporting seat; The top of said feed bin is provided with the level-sensing device that second breathing valve and the height of materials that is used for feed bin detect, and said water-circulating vacuum pump, first pneumatic ball valve, second pneumatic ball valve, first breathing valve, Pneumatic butterfly valve, the 3rd pneumatic ball valve, second breathing valve and level-sensing device all join with said automatic control unit.
Above-mentioned vacuum is carried bulking system; It is characterized in that: said automatic control unit comprises main controller module and the touch LCD screen that joins with main controller module; The input end of said level-sensing device and said main controller module joins, and said water-circulating vacuum pump, first pneumatic ball valve, second pneumatic ball valve, first breathing valve, Pneumatic butterfly valve, the 3rd pneumatic ball valve and second breathing valve all join with the mouth of said main controller module.
Above-mentioned vacuum is carried bulking system, it is characterized in that: the mouth of said main controller module is connected to the annunciator that is used for when the height of materials of feed bin surpasses setting height, sending alerting signal.
Above-mentioned vacuum is carried bulking system, and it is characterized in that: said main controller module is a programmable logic controller (PLC).
Above-mentioned vacuum is carried bulking system, and it is characterized in that: said annunciator is phonetic alarm or combined aural and visual alarm.
Above-mentioned vacuum is carried bulking system, it is characterized in that: said vacuum carries cylinder assembly to be the inner vacuum load transfer device that is integrated with cyclone, filter and recoil air bag.
Above-mentioned vacuum is carried bulking system, and it is characterized in that: said suction tube is a PUR suction flexible pipe.
The utility model compared with prior art has the following advantages:
1, the utility model compact conformation adopts and carries, measures integrated design, conserve space.
2, the utility model carries out negative pressure transportation to material, and what course of conveying adopted is the hermetic type ducting, does not have the leakage of dust, does not have dust and sees through filter leaks in environment, no cross pollution; And, because material is in vacuum state all the time in course of conveying, therefore, even pipe leakage takes place, can be in environment on every side with material from leakage yet.
3, the utility model adopts full-automatic control, uses easy and simple to handlely, and intelligent degree is higher, need not to drop into too much man power and material, also can realize Long-distance Control, hommization degree height.
4, noise is less than 76 decibels in operational process for the utility model, and noise-less pollution, working process empty calory produce, and safety anti-explosive is energy-efficient, and operation, maintenance cost are low, have ensured the continuity of producing.
5, the utility model is practical, and applied range can be applied in the industries such as medicine, electric power, grain, food, metallurgy, machinery, building materials, chemical industry, rubber, and application value is high.
In sum, the utility model compact conformation, reasonable in design, can not cause dust pollution and noise emission, safety anti-explosive, energy-efficient, to use easy and simple to handlely, operation, maintenance cost is low, and application value is high.
Through accompanying drawing and embodiment, the technical scheme of the utility model is done further detailed description below.
Description of drawings
Fig. 1 is the structural representation of the utility model except that automatic control unit.
Fig. 2 is the annexation scheme drawing of the utility model automatic control unit and other each parts.
Description of reference numerals:
1-suction rifle; The 2-suction tube; 3-the 3rd pneumatic ball valve;
The 4-vacuum is carried cylinder assembly; The 5-flexible link; The 6-vacuum line;
7-second breathing valve; The 8-level-sensing device; 9-first breathing valve;
The 10-Pneumatic butterfly valve; 11-water-circulating vacuum pump; 12-pump water inlet pipeline;
13-pump exhaust outlet pipeline; 14-first pneumatic ball valve; 15-second pneumatic ball valve;
The 16-water tank; The 17-support; The 18-feed bin;
19-feed bin supporting seat; The 20-touch LCD screen; The 21-annunciator;
The 22-main controller module.
The specific embodiment
As shown in Figure 1; The utility model comprises vaccum-generating unit, vacuum supply unit and is used for vaccum-generating unit and vacuum supply unit are carried out the automatically controlled automatic control unit; Said vaccum-generating unit comprises water-circulating vacuum pump 11 and passes through pump water inlet pipeline 12 and pump exhaust outlet pipeline 13 and water-circulating vacuum pump 11 bonded assembly water tanks 16; Said pump water inlet pipeline 12 is provided with first pneumatic ball valve 14 and second pneumatic ball valve 15; Said vacuum supply unit comprises through vacuum line 6 and water-circulating vacuum pump 11 bonded assembly vacuum carries cylinder assembly 4; Vacuum line 6 near said water-circulating vacuum pump 11 is provided with first breathing valve 9; Be connected with Pneumatic butterfly valve 10 on said first breathing valve 9; Carry the vacuum line 6 of cylinder assembly 4 to be provided with the 3rd pneumatic ball valve 3 near said vacuum, said vacuum carries the material inlet place of cylinder assembly 4 to be connected with suction rifle 1 through suction tube 2, and said vacuum carries cylinder assembly 4 to be arranged on the support 17; Said vacuum carries the lower end of cylinder assembly 4 to be connected with feed bin 18 through flexible link 5; Said feed bin 18 is arranged on the feed bin supporting seat 19, and the top of said feed bin 18 is provided with the level-sensing device 8 that second breathing valve 7 and the height of materials that is used for feed bin 18 detect, and said water-circulating vacuum pump 11, first pneumatic ball valve 14, second pneumatic ball valve 15, first breathing valve 9, Pneumatic butterfly valve 10, the 3rd pneumatic ball valve 3, second breathing valve 7 and level-sensing device 8 all join with said automatic control unit.
In conjunction with Fig. 2; In the present embodiment; Said automatic control unit comprises main controller module 22 and the touch LCD screen 20 that joins with main controller module 22; Said level-sensing device 8 joins with the input end of said main controller module 22, and said water-circulating vacuum pump 11, first pneumatic ball valve 14, second pneumatic ball valve 15, first breathing valve 9, Pneumatic butterfly valve 10, the 3rd pneumatic ball valve 3 and second breathing valve 7 all join with the mouth of said main controller module 22.The mouth of said main controller module 22 also is connected to the annunciator 21 that is used for when the height of materials of feed bin 18 surpasses setting height, sending alerting signal.Particularly, said main controller module 22 is a programmable logic controller (PLC).Said annunciator 21 is phonetic alarm or combined aural and visual alarm.
In the present embodiment, said vacuum carries cylinder assembly 4 to be the inner vacuum load transfer device that is integrated with cyclone, filter and recoil air bag.Said suction tube 2 is a PUR suction flexible pipe.
The principle of work and the working process of the utility model are: after the system start-up, and at first through touch LCD screen 20 input controlled variable, time of the height of materials in the feed bin, suction and blowing etc. for example; Then; Main controller module 22 control water-circulating vacuum pumps 11 start; Control first pneumatic ball valve 14 and second pneumatic ball valve 15 and first breathing valve 9, Pneumatic butterfly valve 10 and the 3rd pneumatic ball valve 3 are opened, carry in cylinder assembly 4 and the vacuum line 6 and form vacuum system in the vacuum that acts on of water-circulating vacuum pump 11, then; Main controller module 22 controls first breathing valve 9 cuts out with Pneumatic butterfly valve 10; Suction rifle 1 sucks material and be drawn into vacuum through suction tube 2 from feed station and carries the cylinder assembly 4, through the filter separation of air and the material of vacuum conveying cylinder assembly 4, material is collected in the feed bin 18 through flexible link 5; Vacuum carries the cyclone in the cylinder assembly 4 to prevent that dust and fine particle from getting into filter and water-circulating vacuum pump 11, to improve the efficient of filter.In this process; Height of materials in 8 pairs of feed bins 18 of level-sensing device detects in real time and detected signal in real time is exported to main controller module 22; 22 pairs of signals of main controller module carry out analyzing and processing, and obtain the height of materials signal in the feed bin 18, when the height of materials in the feed bin 18 reaches setting value; Main controller module 22 control water-circulating vacuum pumps 11 are closed; Control first pneumatic ball valve 14, second pneumatic ball valve 15 and the 3rd pneumatic ball valve 3 and close, control first breathing valve 9 and open with Pneumatic butterfly valve 10, vacuum carries cylinder assembly 4 and pressure in the vacuum line 6 to reach balance.Then, main controller module 22 control second breathing valve 7 is opened, and material flows out from the discharging opening of feed bin 18, simultaneously, and the filter air bag automated cleaning that recoiled.After blowing was accomplished, main controller module 22 was controlled second breathing valve 7 again and is closed, and whole conveying flow process starts once more, and system gets into next working cycle.
In the entire work process; 20 pairs of mode of operations of main controller module 22 control touch LCD screens show in real time; When system's et out of order; Main controller module 22 can not be controlled second breathing valve 7 and closes when for example the height of materials in the feed bin 18 surpassed setting height, and main controller module 22 control annunciators 21 send alerting signal, remind the staff in time to take corresponding measure.
The above; It only is the preferred embodiment of the utility model; Be not that the utility model is done any restriction; Everyly any simple modification that above embodiment did, change and equivalent structure are changed, all still belong in the protection domain of the utility model technical scheme according to the utility model technical spirit.
Claims (7)
1. a vacuum is carried bulking system; It is characterized in that: comprise vaccum-generating unit, vacuum supply unit and be used for vaccum-generating unit and vacuum supply unit are carried out the automatically controlled automatic control unit; Said vaccum-generating unit comprises water-circulating vacuum pump (11) and passes through pump water inlet pipeline (12) and pump exhaust outlet pipeline (13) and water-circulating vacuum pump (11) bonded assembly water tank (16); Said pump water inlet pipeline (12) is provided with first pneumatic ball valve (14) and second pneumatic ball valve (15); Said vacuum supply unit comprises through vacuum line (6) and water-circulating vacuum pump (11) bonded assembly vacuum carries cylinder assembly (4); Vacuum line (6) near said water-circulating vacuum pump (11) is provided with first breathing valve (9); Be connected with Pneumatic butterfly valve (10) on said first breathing valve (9); Carry the vacuum line (6) of cylinder assembly (4) to be provided with the 3rd pneumatic ball valve (3) near said vacuum; Said vacuum carries the material inlet place of cylinder assembly (4) to be connected with suction rifle (1) through suction tube (2); Said vacuum carries cylinder assembly (4) to be arranged on the support (17), and said vacuum carries the lower end of cylinder assembly (4) to be connected with feed bin (18) through flexible link (5), and said feed bin (18) is arranged on the feed bin supporting seat (19); The top of said feed bin (18) is provided with second breathing valve (7) and is used for the level-sensing device (8) that the height of materials to feed bin (18) detects, and said water-circulating vacuum pump (11), first pneumatic ball valve (14), second pneumatic ball valve (15), first breathing valve (9), Pneumatic butterfly valve (10), the 3rd pneumatic ball valve (3), second breathing valve (7) and level-sensing device (8) all join with said automatic control unit.
2. carry bulking system according to the described vacuum of claim 1; It is characterized in that: said automatic control unit comprises main controller module (22) and the touch LCD screen (20) that joins with main controller module (22); The input end of said level-sensing device (8) and said main controller module (22) joins, and said water-circulating vacuum pump (11), first pneumatic ball valve (14), second pneumatic ball valve (15), first breathing valve (9), Pneumatic butterfly valve (10), the 3rd pneumatic ball valve (3) and second breathing valve (7) all join with the mouth of said main controller module (22).
3. carry bulking system according to the described vacuum of claim 2, it is characterized in that: the mouth of said main controller module (22) is connected to the annunciator (21) that is used for when the height of materials of feed bin (18) surpasses setting height, sending alerting signal.
4. carry bulking system according to claim 2 or 3 described vacuum, it is characterized in that: said main controller module (22) is a programmable logic controller (PLC).
5. carry bulking system according to the described vacuum of claim 3, it is characterized in that: said annunciator (21) is phonetic alarm or combined aural and visual alarm.
6. carry bulking system according to claim 1,2 or 3 described vacuum, it is characterized in that: said vacuum carries cylinder assembly (4) to be the inner vacuum load transfer device that is integrated with cyclone, filter and recoil air bag.
7. carry bulking system according to claim 1,2 or 3 described vacuum, it is characterized in that: said suction tube (2) is a PUR suction flexible pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220270940 CN202609102U (en) | 2012-06-08 | 2012-06-08 | Vacuum conveying-filling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220270940 CN202609102U (en) | 2012-06-08 | 2012-06-08 | Vacuum conveying-filling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202609102U true CN202609102U (en) | 2012-12-19 |
Family
ID=47342822
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220270940 Expired - Fee Related CN202609102U (en) | 2012-06-08 | 2012-06-08 | Vacuum conveying-filling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202609102U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105197266A (en) * | 2015-10-26 | 2015-12-30 | 无锡大东机械制造有限公司 | Self-circulation minimal adding device |
| CN106742113A (en) * | 2016-11-28 | 2017-05-31 | 杨自标 | A kind of application of homemade vacuum feeding system |
| CN107128515A (en) * | 2017-05-16 | 2017-09-05 | 镇江宝塑高分子材料有限公司 | A kind of 125 DEG C of irradiated crosslinking low-smoke and halogen-free material preparation vacuum intaking devices |
| CN107207101A (en) * | 2015-02-12 | 2017-09-26 | 艾普尼公司 | Automatic vacuum activated controllers |
| CN107415188A (en) * | 2017-05-16 | 2017-12-01 | 永高股份有限公司 | One kind injection production line state monitoring device |
| CN107640354A (en) * | 2016-07-22 | 2018-01-30 | 天水众兴菌业科技股份有限公司 | A kind of batch production asparagus production packing device |
| CN109879226A (en) * | 2019-03-20 | 2019-06-14 | 珠海建峰化工产品有限公司 | A kind of chemical products automatic weighing bottle filling device |
-
2012
- 2012-06-08 CN CN 201220270940 patent/CN202609102U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107207101A (en) * | 2015-02-12 | 2017-09-26 | 艾普尼公司 | Automatic vacuum activated controllers |
| CN105197266A (en) * | 2015-10-26 | 2015-12-30 | 无锡大东机械制造有限公司 | Self-circulation minimal adding device |
| CN105197266B (en) * | 2015-10-26 | 2017-10-27 | 无锡大东机械制造有限公司 | The micro- adding set of self-loopa |
| CN107640354A (en) * | 2016-07-22 | 2018-01-30 | 天水众兴菌业科技股份有限公司 | A kind of batch production asparagus production packing device |
| CN106742113A (en) * | 2016-11-28 | 2017-05-31 | 杨自标 | A kind of application of homemade vacuum feeding system |
| CN107128515A (en) * | 2017-05-16 | 2017-09-05 | 镇江宝塑高分子材料有限公司 | A kind of 125 DEG C of irradiated crosslinking low-smoke and halogen-free material preparation vacuum intaking devices |
| CN107415188A (en) * | 2017-05-16 | 2017-12-01 | 永高股份有限公司 | One kind injection production line state monitoring device |
| CN107415188B (en) * | 2017-05-16 | 2019-07-02 | 永高股份有限公司 | A kind of injection molding production line state monitoring device |
| CN109879226A (en) * | 2019-03-20 | 2019-06-14 | 珠海建峰化工产品有限公司 | A kind of chemical products automatic weighing bottle filling device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202609102U (en) | Vacuum conveying-filling system | |
| CN102491094B (en) | Horizontal long-distance superfine powder pneumatic conveying device | |
| CN110203703B (en) | Vacuum continuous material sucking system and feeding method | |
| CN203713097U (en) | Integrated system of tabletting machine | |
| CN203569049U (en) | Pulverized coal pressurized dense phase transportation system suitable for dry pulverized coal gasification | |
| CN202860509U (en) | DOP (Dioctyl-Phthalate) aerosol generator | |
| CN107520035B (en) | Sand processing and dust removing device and method | |
| CN206384574U (en) | A kind of air-transport system | |
| CN209501122U (en) | Novel evacuated exhaust apparatus with filter structure | |
| CN207998312U (en) | A kind of dustless vacuum feeder | |
| CN207385685U (en) | A kind of sandstone processes dust pelletizing system | |
| CN205820370U (en) | A kind of pulverized limestone negative-pressure conveying system | |
| CN210344955U (en) | Engine oil filling and recovering device | |
| CN214700289U (en) | Closed-loop recycling device for waste gas in airtight filling of tank car Iso tank unloading | |
| CN212150871U (en) | Pneumatic conveying equipment for flying ash of hazardous waste incineration system | |
| CN113462839A (en) | Blast furnace ash removal system and blast furnace ash removal method | |
| CN207985422U (en) | A kind of multi-functional aggregate-storing system | |
| CN111332802A (en) | Powder feeding system and using method thereof | |
| CN203332969U (en) | Powder conveying device | |
| CN208103360U (en) | It is a kind of with the vacuum feeder for detecting whether feeding function | |
| CN201834555U (en) | Novel pneumatic conveying powdery material sealing pump | |
| CN206374116U (en) | A kind of vacuum automatic plastic micelle Material sucking machine | |
| CN101837893A (en) | Buffer tank on material dilute phase delivery pipeline | |
| CN217894435U (en) | Negative pressure pan feeding is close looks conveying system | |
| CN212432652U (en) | Closed powder sampler |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121219 Termination date: 20210608 |