CN109048347B - Assembly system of finished product wick post - Google Patents
Assembly system of finished product wick post Download PDFInfo
- Publication number
- CN109048347B CN109048347B CN201811123812.XA CN201811123812A CN109048347B CN 109048347 B CN109048347 B CN 109048347B CN 201811123812 A CN201811123812 A CN 201811123812A CN 109048347 B CN109048347 B CN 109048347B
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- lamp core
- light source
- shaping
- led light
- core column
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- 238000005452 bending Methods 0.000 claims abstract description 96
- 238000003466 welding Methods 0.000 claims abstract description 81
- 238000012545 processing Methods 0.000 claims abstract description 10
- 238000007493 shaping process Methods 0.000 claims description 142
- 241000217776 Holocentridae Species 0.000 claims description 42
- 238000012937 correction Methods 0.000 claims description 33
- 230000002457 bidirectional effect Effects 0.000 claims description 24
- 238000001514 detection method Methods 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 5
- 238000007599 discharging Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 230000003028 elevating effect Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
Abstract
The invention relates to an assembly system of a finished lamp core column, which belongs to the field of LED lamp production and comprises a lamp core column feeding device, a lamp core column guide wire bending device, an LED light source plate feeding device and a finished lamp core column welding device, wherein the lamp core column feeding device is used for conveying the lamp core column to carry out different processing, the lamp core column guide wire bending device is used for bending a guide wire of the lamp core column, the LED light source plate feeding device is used for placing a shaped LED light source plate feeding material into the finished lamp core column welding device, and the finished lamp core column welding device is used for welding the lamp core column and the shaped LED light source plate together. The invention is suitable for conveying the lamp core column and the LED light source plate from the feeding, correcting, welding and discharging processes, and can realize automatic conveying of the lamp core column to different stations for processing, thereby improving the working efficiency and reducing the labor cost.
Description
Technical Field
The invention relates to an assembly system of a finished lamp wick column, and belongs to the field of LED lamp production.
Background
At present, in the process of machining the lamp stem, manual machining is still mainly used in the industry, and the machined lamp stem is transferred in a manual mode, so that an automatic assembly line cannot be formed between different first stations.
The invention patent application publication CN105345470A discloses a full-automatic production device based on core column guide wire shaping and LED lamp bar welding, which comprises a main bottom plate, a bedplate and an upper bracket, wherein the upper end of the main bottom plate is supported and arranged by four thick bracket legs and the bedplate, a discharging mechanism and a buffering feeding mechanism are respectively arranged left and right on the side surface of the bedplate, the end part of the buffering feeding mechanism is provided with a feeding mechanism, a gap divider is arranged on the bedplate, an indexing disc rotates anticlockwise, a core column clamp is arranged on the indexing disc, a speed reducer, a first station spindle and a cam mechanism are further arranged on the main bottom plate, a core column positioning mechanism, a long-leg arranging mechanism, a short-leg pulling mechanism, a long-leg pulling 45-degree assembly mechanism, a short-leg pulling 45-degree assembly mechanism, a positive-leg mechanism, an LED lamp bar shearing feeding mechanism, an LED lamp bar automatic rotating feeding mechanism and a welding mechanism are sequentially arranged on the bedplate from the front end of the feeding mechanism. Although the invention has high automation degree, high welding and shaping efficiency and high shaping precision, the device related by the invention has complex composition, relates to a plurality of parts and is complex to assemble and maintain.
Disclosure of Invention
The invention improves the problems existing in the prior art, namely the technical problem to be solved by the invention is to provide an assembly system of a finished lamp core column, which is suitable for conveying lamp core columns and LED light source plates in the feeding, correcting, welding and discharging processes, and can realize automatic conveying of the lamp core columns to different stations for processing, thereby improving the working efficiency and reducing the labor cost.
In order to solve the technical problems, the technical scheme adopted by the invention is to provide an assembly system of a finished product lamp core column, which comprises a lamp core column feeding device, a lamp core column guide wire bending device, an LED light source plate feeding device and a finished product lamp core column welding device, wherein the lamp core column feeding device is used for conveying the lamp core column to carry out different processing, the lamp core column guide wire bending device is used for bending guide wires of the lamp core column, the LED light source plate feeding device is used for feeding the shaped LED light source plate into the finished product lamp core column welding device, and the finished product lamp core column welding device is used for welding the lamp core column and the shaped LED light source plate together.
Preferably, the assembly system of the finished lamp core column further comprises a first correction device, the first correction device is arranged in front of the lamp core column guide wire bending device, the first correction device comprises a horizontal correction clamp and a top block, the telescopic top block is arranged below the horizontal correction clamp, and the first correction device is used for correcting the guide wire of the lamp core column which is not bent so as to bend the guide wire subsequently.
Preferably, the lamp stem guide wire bending device comprises a first lifting device and a bending device, the first lifting device drives the bending device until the bending device moves to two sides of the guide wire, the bending device comprises a first bending pin mounting plate and a second bending pin mounting plate, the first bending pin mounting plate and the second bending pin mounting plate are opposite left and right, a first bending pin and a second bending pin are arranged on the inner side of the first bending pin mounting plate, a third bending pin and a fourth bending pin are arranged on the inner side of the second bending pin mounting plate, the first bending pin and the second bending pin are controlled to rotate by a first rotating device, and the third bending pin and the fourth bending pin are controlled to rotate by a second rotating device.
Preferably, the assembly system of the finished lampwick column further comprises a second correction device, the second correction device is arranged behind the lampwick column guide wire bending device, the second correction device comprises a first shaping clamping block and a second shaping clamping block which are opposite in position, and a main body of the lampwick column is arranged between the first shaping clamping block and the second shaping clamping block and used for correcting the main body of the lampwick column and keeping the main body of the lampwick column in a vertical state.
Preferably, the assembly system of the finished lampwick column further comprises a third correction device, wherein the third correction device is arranged in front of the welding device of the finished lampwick column, and comprises two horizontal correction hooks which move mutually and are used for correcting positions of guide wires of the bent lampwick column so as to facilitate subsequent welding of the guide wires.
Preferably, the assembly system of the finished lamp wick column further comprises an LED light source plate shaping device, wherein the LED light source plate shaping device comprises a first shaping mechanism, a second shaping mechanism and a third shaping mechanism, the first shaping mechanism comprises a first shaping module and a second shaping module which are opposite in position, and the first shaping module and the second shaping module are used for bending and shaping the top surface of the LED light source plate; the second shaping mechanism comprises a second shaping die and is used for bending and shaping the side face of the LED light source plate; the third shaping mechanism comprises a third shaping die and a shaping press head which are opposite in position, the shaping press head presses the side face of the shaped LED light source plate, and the third shaping die bends and shapes the side face of the remaining LED light source plate which is not shaped.
Preferably, the feeding device of the LED light source plate comprises a traversing device, a first finger device and a first rotating device, wherein the traversing device is connected with a third rotating device, the third rotating device is connected with the first finger device, a plurality of LED light source plate fixing dies are arranged on the first rotating device, the first finger device feeds the shaped LED light source plate into the LED light source plate fixing dies, and the first rotating device moves the LED light source plate to the welding device of the finished lamp core column.
Preferably, the welding device for the finished lamp wick column comprises a first bidirectional telescopic device and a welding rod, wherein a first welding rod and a second welding rod are arranged on one side of the first bidirectional telescopic device, a third welding rod and a fourth welding rod are arranged on the other side of the first bidirectional telescopic device, the positions of the first welding rod and the third welding rod are opposite, the positions of the second welding rod and the fourth welding rod are opposite, and the LED light source plate is arranged between the first bidirectional telescopic device.
Preferably, the welding device for the finished lamp core column is arranged below the feeding device for the lamp core column, the feeding device for the lamp core column comprises a fourth lifting device and a clamp, the lamp core column is arranged in the clamp, and when the feeding device for the LED light source board conveys the LED light source board into the device for the finished lamp core column, the fourth lifting device drives the clamp to the guide wire of the lamp core column and the pins of the LED light source board are attached.
Preferably, the finished product lamp core column welding device is further provided with a re-lighting detection device, a removing device and a lamp core column blanking device in sequence, wherein the re-lighting detection device is used for detecting whether the finished product lamp core column is successfully welded, the removing device is used for removing the finished product lamp core column which is not successfully welded, and the lamp core column blanking device is used for transferring the finished product lamp core column.
In a word, the assembly system of the finished product lamp core column is suitable for conveying the lamp core column and the LED light source plate in the feeding, correcting, welding and discharging processes, and can automatically convey the lamp core column to different stations for processing, so that the working efficiency is improved, and the labor cost is reduced.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is an assembly schematic of an assembly system for a finished wick column;
FIG. 2 is a perspective view of a mantle column guidewire bending device;
FIG. 3 is an enlarged schematic view of the corner fitting;
fig. 4 is a perspective view of an LED light source board feeding device;
FIG. 5 is an enlarged schematic view of a first finger device;
FIG. 6 is a perspective view of a finished product lampwick column welding device and a fourth lifting device and clamp;
FIG. 7 is a perspective view of an unbent stem;
FIG. 8 is a perspective view of a bent stem;
FIG. 9 is a perspective view of an unshaped LED light source board
FIG. 10 is a perspective view of a shaped LED light source board;
FIG. 11 is a perspective view of a finished wick post;
FIG. 12 is a perspective view of a wick column loading apparatus and a wick column unloading apparatus;
FIG. 13 is a perspective view of a second rotating means, a fifth rotating means, a first transferring means and a second transferring means;
FIG. 14 is a perspective view of the first calibration device;
fig. 15 is a perspective view of the second correcting means;
FIG. 16 is a perspective view of a first sizing clip and a second sizing clip;
FIG. 17 is a perspective view of a third calibration device;
FIG. 18 is a perspective view of an LED light source board shaping device;
fig. 19 is another perspective view of the LED light source board shaping device.
Wherein, the first elevating device 11, the first looper mounting plate 121, the second looper mounting plate 122, the first looper 131, the second looper 132, the third looper 133, the fourth looper 134, the first rotating device 141, the second rotating device 142, the traversing device 211, the second elevating device 212, the first finger device 213, the third rotating device 214, the first rotating device 221, the LED light source board fixing mold 222, the pressing block 231, the third elevating device 232, the vacuum chuck 24, the first bidirectional telescoping device 31, the first welding rod 321, the second welding rod 322, the third welding rod 323, the fourth welding rod 324, the first driving device 33, the first stopper 341, the second stopper 342, the fourth elevating device 41, the clamp 42, the second rotating device 43, the third rotating device 44, the first rotating device 45, the fifth elevating device 451, the clamp device 452, the second finger device 46, the mechanical arm 47, the third rotating device 45, the first bi-directional telescoping device the fifth rotating device 48, the second transferring device 49, the mechanical clamp 491, the lamp stem 5, the LED light source board 6, the finished lamp stem 7, the second driving device 811, the horizontal correcting clamp 812, the sixth lifting device 813, the top block 814, the second bidirectional telescoping device 821, the first shaping clamp block 822, the first shaping projection 823, the second shaping clamp block 824, the second shaping projection 825, the fixed block driving device 826, the first fixed block 827, the second fixed block 828, the third driving device 831, the fourth driving device 832, the horizontal correcting hook 833, the fourth rotating device 91, the bottom block 921, the limiting block 922, the mold 923, the seventh lifting device 931, the third bidirectional telescoping device 932, the first shaping module 933, the second shaping module 934, the eighth lifting device 941, the fifth driving device 942, the second shaping mold 943, the ninth lifting device 951, the sixth driving device 952, the shaping press head 953, the third driving device 832, A seventh driving device 954 and a third shaping mold 955.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the drawings, but are not intended to limit the scope of the present invention.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" is at least two unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Example 1
1-18, the invention provides an assembly system of a finished lamp core column 7, which comprises a lamp core column conveying area, an LED light source plate conveying area and a finished lamp core column 7 assembly area, wherein the lamp core column conveying area sequentially passes through a lamp core column feeding device, a first correction device, a lamp core column guide wire bending device, a second correction device and a third correction device according to the conveying direction of a lamp core column 5; in the LED light source plate conveying area, the LED light source plate conveying area sequentially passes through an LED light source plate shaping device and an LED light source plate feeding device according to the conveying direction of an LED light source plate 6; the assembly area of the finished product lampwick column 7 comprises a finished product lampwick column welding device and a lampwick column blanking device.
As shown in fig. 2 and 3, the lampwick column guide wire bending device comprises a first lifting device 11 and a bending device, the first lifting device 11 drives the bending device until the bending device is internally provided with the guide wire, the bending device comprises a first bending pin mounting plate 121 and a second bending pin mounting plate 122, the first bending pin mounting plate 121 and the second bending pin mounting plate 122 are opposite in left and right directions, a first bending pin 131 and a second bending pin 132 are arranged on the inner side of the first bending pin mounting plate 121, a third bending pin 133 and a fourth bending pin 134 are arranged on the inner side of the second bending pin mounting plate 122, the first bending pin 131 and the second bending pin 132 are controlled to rotate and drive by a first rotating device 141, and the third bending pin 133 and the fourth bending pin 134 are controlled to rotate and drive by a second rotating device 142. One guide wire of the lamp stem 5 is arranged between the first bent leg needle 131 and the second bent leg needle 132, and the other guide wire of the lamp stem 5 is arranged between the third bent leg needle 133 and the fourth bent leg needle 134. The first pin bending needle 131 and the third pin bending needle 133 are opposite in position, the second pin bending needle 132 is at a radial position taking the first pin bending needle 131 as a circle center, the fourth pin bending needle 134 is at a radial position taking the third pin bending needle 133 as a circle center, the original direction of the guide wire is vertical downward, and the direction after being bent by the angle bending device is outwards and upwards bent by 90 degrees.
Specifically as shown in fig. 4, the feeding device for the LED light source board includes a traversing device 211, a first finger device 213 and a first rotating device 221, the traversing device 211 is connected with a third rotating device 214, the third rotating device 214 is connected with the first finger device 213, the first rotating device 221 is provided with a plurality of fixing dies 222 for the LED light source board 6, the first rotating device 221 is provided with a rotating disc, the first finger device 213 feeds the shaped LED light source board 6 into the fixing dies 222 for the LED light source board 6, and the first rotating device 221 moves the LED light source board 6 to the welding device for the lamp core post of the finished product.
Specifically as shown in fig. 6, the welding device for the finished product lamp stem comprises a first bidirectional telescopic device 31 and a welding rod, wherein a first welding rod 321 and a second welding rod 322 are arranged on one side of the first bidirectional telescopic device 31, a third welding rod 323 and a fourth welding rod 324 are arranged on the other side of the first bidirectional telescopic device 31, the positions of the first welding rod 321 and the third welding rod 323 are opposite, the positions of the second welding rod 322 and the fourth welding rod 324 are opposite, and the LED light source plate 6 is arranged between the first bidirectional telescopic device 31. The finished product lamp core column welding device is arranged below the lamp core column feeding device, the lamp core column feeding device comprises a fourth lifting device 41 and a clamp 42, the lamp core column 5 is arranged in the clamp 42, when the LED light source plate feeding device conveys the LED light source plate 6 into the finished product lamp wick column 7 device, the fourth lifting device 41 drives the clamp 42 to be attached to the guide wire of the lamp wick column 5 and the pins of the LED light source plate 6.
As shown in fig. 12 and 13, the lampwick column feeding device further includes a second rotating device 43, a third rotating device 44 and a first transferring device 45, the second rotating device 43 is used for feeding the unbent lampwick column 5, the third rotating device 44 is used for conveying the lampwick column 5 to different processing stations for processing, the second rotating device 43 and the third rotating device 44 are both provided with rotating discs, the second rotating device 43 is provided with a plurality of openings along the circumferential direction to accommodate the lampwick column 5, the spacing between adjacent openings is equal, the third rotating device 44 is provided with a fourth lifting device along the circumferential direction along the outer edge, the fourth lifting device is connected with a second finger device 46, the fourth lifting device drives the second finger device 46 to move to a suitable position to match with different processing stations, the second finger device 46 is provided with a clamp 42, the inside of the clamp 42 is provided with the lampwick column 5, the adjacent clamps 42 are provided with a plurality of openings along the circumferential direction to accommodate the lampwick column 5, the spacing between the adjacent clamps 42 is equal, the third rotating device 45 is provided with a fourth lifting device 45 along the circumferential direction, the fourth lifting device is connected with a fifth rotating device 451, the fourth lifting device 45 is connected with a fifth rotating device 45, and the fifth rotating device 45 is provided with a mechanical device 47; the blanking device of the lampwick column 5 comprises a fifth rotating device 48 and a second transferring device 49, the fifth rotating device 48 is used for blanking the processed finished lampwick column 7, the fifth rotating device 48 is also arranged as a rotating disc, a plurality of openings are formed in the circumferential direction of the fifth rotating device 48 to accommodate the finished lampwick column 7, the spacing between the adjacent openings is equal, the second transferring device 49 also comprises a mechanical arm 47 and a fourth rotating device used for rotating the mechanical arm 47, and a mechanical clamp 491 used for grabbing the finished lampwick column 7 is arranged at the tail end of the mechanical arm 47 of the second transferring device 49.
As shown in fig. 14, the first correction device includes a second driving device 811, a horizontal correction clamp 812, a sixth lifting device 813 and a top block 814, the second driving device 811 is connected with the horizontal correction clamp 812, the sixth lifting device 813 is connected with the top block 814, the top block 814 is disposed below the horizontal correction clamp 812, the sixth lifting device 813 drives the top block 814 to push the stem 5 until a guide wire of the stem 5 is disposed between the horizontal correction clamps 812, the first correction device is used for correcting the guide wire of the stem 5 which is not bent, so as to bend the guide wire subsequently,
as shown in fig. 15 and 16, the second correcting device includes a second bidirectional telescoping device 821, a first shaping clamp block 822 and a second shaping clamp block 824, two ends of the second bidirectional telescoping device 821 are respectively connected with the first shaping clamp block 822 and the second shaping clamp block 824, a main body of the lamp stem 5 is disposed between the first shaping clamp block 822 and the second shaping clamp block 824, the main body of the lamp stem 5 is used for correcting the main body of the lamp stem 5, the main body of the lamp stem 5 is kept in a vertical state, the first shaping clamp block 822 and the second shaping clamp block 824 are both provided with a plurality of shaping convex blocks, the first shaping convex block 823 of the first shaping clamp block 822 is provided with an opening, when the first shaping clamp block 822 and the second shaping clamp block 824 are mutually attached, the innermost side of the opening is attached to the main body of the lamp stem 5, the second shaping convex block 825 of the first shaping clamp block 823 and the second shaping clamp block 824 are mutually staggered, the inner side of the opening is disposed as an inclined surface, the first shaping clamp block 826 is disposed on two sides of the first shaping clamp block 826, and the second shaping clamp block 827 is fixedly connected with the main body of the lamp stem 5, and the fixing device is disposed between the first shaping clamp block 827 and the fixing block 827.
As shown in fig. 17, the third correcting device includes a third driving device 831, a fourth driving device 832 and a horizontal correcting hook 833, the third driving device 831 is connected to the fourth driving device 832, the fourth driving device 832 is respectively connected to the horizontal correcting hook 833, the third driving device 831 drives the fourth driving device 832 until a guide wire of the lamp stem 5 is disposed between the horizontal correcting hooks 833, the tail end of the horizontal correcting hook 833 is an inclined plane, one inclined plane of the horizontal correcting hook 833 is disposed on one side of one guide wire of the lamp stem 5, and the other inclined plane of the horizontal correcting hook 833 is disposed on one side of the other guide wire of the lamp stem 5.
As shown in fig. 18 and 19, the shaping device for the LED light source board sequentially includes a first shaping mechanism, a second shaping mechanism and a third shaping mechanism according to the shaping sequence of the LED light source board 6, where the first shaping mechanism is used for bending and shaping the top surface of the LED light source board 6, the second shaping mechanism is used for bending and shaping the side surface of the LED light source board 6, and the third shaping mechanism is used for bending and shaping the remaining non-shaped side surface. The LED light source board 6 sets up in the station, the station sets up on fourth rotating device 91 along circumference, fourth rotating device 91 also sets up to the rotary disk, be provided with the backing block 921 in the station, be provided with stopper 922 on the backing block 921, backing block 921 one side is provided with mould 923, stopper 922 with be provided with between the mould 923 LED light source board 6, the LED paster on LED light source board 6 surface is towards the outside, the pin direction of LED light source board 6 is down, the spacing groove has been seted up to backing block 921 one side, the spacing inslot is provided with mould 923. The first shaping mechanism comprises a seventh lifting device 931, a third bidirectional telescoping device 932, a first shaping module 933 and a second shaping module 934, wherein the seventh lifting device 931 is connected with the third bidirectional telescoping device 932, two sides of the third bidirectional telescoping device 932 are connected with the first shaping module 933 and the second shaping module 934 in a telescopic manner, the LED light source board 6 is arranged between the first shaping module 933 and the second shaping module 934, mutually-adhered surfaces of the first shaping module 933 and the second shaping module 934 are inclined surfaces, and the first shaping module 933 and the second shaping module 934 are used for bending and shaping the top surface of the LED light source board 6; the second shaping mechanism comprises an eighth lifting device 941, a fifth driving device 942 and a second shaping mold 943, the eighth lifting device 941 is connected with the fifth driving device 942, the fifth driving device 942 is connected with the second shaping mold 943, the second shaping mold 943 is arranged at one side of the LED light source board 6, a groove is arranged in the second shaping mold 943, the groove is adapted to the position of the LED patch so as to avoid extrusion damage to the LED patch, and the second shaping mold 943 makes part of the side surfaces of the LED light source board 6 adhere to the mold for bending and shaping the side surfaces of the LED light source board 6; the third shaping mechanism comprises a ninth lifting device 951, a sixth driving device 952, a seventh driving device 954, a shaping press head 953 and a third shaping mold 955, wherein the ninth lifting device 951 is connected with the seventh driving device 954, the seventh driving device 954 is connected with the shaping press head 953, the sixth driving device 952 is connected with the third shaping mold 955, the shaping press head 953 and the third shaping mold 955 are opposite in position, grooves opposite to the LED patch are also arranged in the third shaping press head 955 and the shaping press head 953 so as to avoid the LED patch from being damaged by extrusion, the shaping press head 953 and the third shaping mold 955 are arranged between the shaping press head 953 and the side surface of the LED light source plate 6 after shaping, and the third shaping mold 955 enables part of the side surface of the LED light source plate 6 to be attached to the side surface of the remaining non-shaped LED light source plate 6.
The finished product lamp core column welding device and the lamp core column blanking device can be provided with a compound light detection device, a sensor and a rejecting device, wherein the compound light detection device detects whether the finished product lamp core column 7 is welded successfully or not, the sensor feeds back the detection result of the compound light detection device to the rejecting device, and the rejecting device rejects the finished product lamp core column 7 which is not welded successfully.
Preferably, a first limiting block 341 is disposed below the first welding rod 321 and the second welding rod 322, a second limiting block 342 is disposed below the third welding rod 323 and the fourth welding rod 324, and the first limiting block 341 and the second limiting block 342 are opposite to each other.
Preferably, the first, second, third and fourth loopers 131, 132, 133, 134 are cylindrical in shape.
Preferably, as shown in fig. 5, a vacuum chuck 24 is installed inside the first finger device 213, and a vacuum suction device is connected to the vacuum chuck 24.
Example 2
Example 2 differs from example 1 in that: the LED light source plate feeding device further comprises a second lifting device 212, the traversing device 211 is connected with the second lifting device 212, the second lifting device 212 is connected with the third rotating device 214, and the second lifting device 212 is used for adjusting the position of the first finger device 213.
Example 3
Example 3 differs from example 1 in that: the welding device for the finished lamp core column further comprises a first driving device, and the first driving device drives the first bidirectional telescoping device 31 until the welding rods are arranged on two sides of the LED light source plate 6.
Example 4
Example 4 differs from example 1 in that: the first, second, third and fourth pins 131, 132, 133 and 134 have a rectangular parallelepiped shape.
The working mode is as follows: a first transfer device 45 in the wick column feeding device transfers the wick column 5 from the second rotating device 43 to a third rotating device 44; the fixture 42 drives the lampwick column 5 to move into the first correcting device, the sixth lifting device 813 ascends to the position between the horizontal correcting clamps 812 of the guide wire of the lampwick column 5, and the second driving device 811 drives the horizontal correcting clamps 812 to adjust the position of the guide wire of the lampwick column 5; the lamp core column 5 moves into the lamp core column guide wire bending device, the first lifting device 11 drives the corner bending devices to move to two sides of the lamp core column 5 guide wires, and then the first rotating device 141 and the second rotating device 142 drive the first pin bending needle 131, the second pin bending needle 132, the third pin bending needle 133 and the fourth pin bending needle 134 to bend the guide wires at two sides of the lamp core column 5 outwards and upwards; after bending, the fixture 42 drives the lamp stem 5 to enter the second correcting device, the fixed block driving device 826 drives the first fixed block 827 and the second fixed block 828 to fix the lamp stem 5, and the second bidirectional telescoping device 821 drives the first shaping clamping block 822 and the second shaping clamping block 824 to correct the main body of the lamp stem 5 so as to keep the main body of the lamp stem 5 vertical; then the lamp core column enters the third correcting device, the third driving device 831 drives the fourth driving device 832 until the guide wire of the lamp core column 5 is arranged in the horizontal correcting hook 833, and then the fourth driving device 832 drives the horizontal correcting hook 833 to move so as to adjust the position of the guide wire of the lamp core column 5; meanwhile, the LED light source board shaping device continuously bends and shapes the originally straight LED light source board 6, specifically, the fourth rotating device 91 continuously drives the LED light source board 6 to sequentially pass through the first shaping mechanism, the second shaping mechanism and the third shaping mechanism, the seventh lifting device 931 in the first shaping mechanism drives the third bidirectional telescoping device 932 to move until the two sides of the top surface of the LED light source board 6, the first shaping module 933 and the second shaping module 934 bend and shape the top surface of the LED light source board 6, then the eighth lifting device 941 drives the fifth driving device 942 until the second shaping die 943 is at one side of the die 923, the fifth driving device 942 drives the second shaping die 943 to enable part of the side surface of the LED light source board 6 to be attached to the die 923, the ninth lifting device 951 drives the seventh driving device 954 until the positions of the shaping press 953 and the third shaping die 955 are opposite, the seventh driving device 954 drives the shaping press 953 to the side surface of the LED light source board 6, and the rest of the shaping press 955 is used for attaching the rest of the LED light source board 955 to the side surface of the LED light source board 6 to the LED light source board 952; then the first finger device 213 of the LED light source plate feeding device clamps the LED light source plate 6 after bending and shaping, the second lifting device 212 drives the LED light source plate 6 to leave the LED light source plate shaping device, the traversing device 211 drives the LED light source plate 6 to move above the LED light source plate 6 fixing mould 222, the third rotating device 214 drives the pin direction of the LED light source plate 6 to be changed from original downward to upward, the second lifting device 212 drives the LED light source plate 6 to enter the LED light source plate 6 fixing mould 222, the first rotating device 221 drives the LED light source plate 6 to enter the pressing device, and the third lifting device 232 drives the pressing block 231 to completely press the LED light source plate 6 into the LED light source plate 6 fixing mould 222; then the first rotating device 221 transfers the LED light source board 6 until the first driving device drives the first bidirectional telescoping device 31 to be arranged on two sides of the LED light source board 6, meanwhile, the fourth lifting device 41 drives the clamp 42 to move until the guide wires of the lamp stem 5 are attached to the pins of the LED light source board 6, and then the lamp stem 5 and the LED light source board 6 are welded by the first welding rod 321, the second welding rod 322, the third welding rod 323 and the fourth welding rod 324; the finished product lamp core column 7 obtained after welding is transferred by a lamp core column blanking device, and the mechanical clamp 491 of the second transfer device 49 clamps the finished product lamp core column 7 and then transfers the finished product lamp core column 7 to the fifth rotating device 48, so that blanking operation is completed.
The beneficial effects of the invention are as follows: the automatic feeding device is suitable for conveying the lamp core column and the LED light source plate from feeding, correcting, welding and discharging processes, and can automatically convey the lamp core column to different stations for processing, so that the working efficiency is improved, and the labor cost is reduced.
Claims (6)
1. An assembly system for a finished wick column, characterized by: the LED light source plate welding device comprises a lampwick column feeding device, a lampwick column guide wire bending device, an LED light source plate feeding device and a finished lampwick column welding device, wherein the lampwick column feeding device is used for conveying lampwick columns to carry out different processing, the lampwick column guide wire bending device is used for bending guide wires of the lampwick columns, the LED light source plate feeding device is used for feeding the shaped LED light source plate into the finished lampwick column welding device, and the finished lampwick column welding device is used for welding the lampwick columns and the shaped LED light source plate together;
the lamp core column guide wire bending device comprises a first lifting device and a corner bending device, the first lifting device drives the corner bending device until the corner bending device moves to two sides of the guide wire, the corner bending device comprises a first corner bending needle mounting plate and a second corner bending needle mounting plate, the first corner bending needle mounting plate is opposite to the second corner bending needle mounting plate in left and right directions, a first corner bending needle and a second corner bending needle are arranged on the inner side of the first corner bending needle mounting plate, a third corner bending needle and a fourth corner bending needle are arranged on the inner side of the second corner bending needle mounting plate, the first corner bending needle and the second corner bending needle are controlled to rotate and drive by a first rotating device, and the third corner bending needle and the fourth corner bending needle are controlled to rotate and drive by a second rotating device;
the LED light source plate feeding device comprises a traversing device, a first finger device and a first rotating device, wherein the traversing device is connected with a third rotating device, the third rotating device is connected with the first finger device, a plurality of LED light source plate fixing dies are arranged on the first rotating device, the first finger device feeds the shaped LED light source plate into the LED light source plate fixing dies, and the first rotating device moves the LED light source plate to the finished lamp core column welding device;
the welding device for the finished lamp wick column comprises a first bidirectional telescopic device and a welding rod, wherein a first welding rod and a second welding rod are arranged on one side of the first bidirectional telescopic device, a third welding rod and a fourth welding rod are arranged on the other side of the first bidirectional telescopic device, the positions of the first welding rod and the third welding rod are opposite, the positions of the second welding rod and the fourth welding rod are opposite, and an LED light source plate is arranged between the first bidirectional telescopic device;
the lamp core column feeding device comprises a lamp core column, a lamp core column welding device, a lamp core column feeding device, a lamp core column guide wire, a lamp core column, a lamp core light source plate and a lamp core light source plate.
2. The system for assembling a finished stem as set forth in claim 1, wherein: the assembly system of the finished lamp core column further comprises a first correction device, wherein the first correction device is arranged in front of the lamp core column guide wire bending device, the first correction device comprises a horizontal correction clamp and a top block, the telescopic top block is arranged below the horizontal correction clamp, and the first correction device is used for correcting the guide wire of the lamp core column which is not bent so as to bend the guide wire subsequently.
3. The system for assembling a finished stem as set forth in claim 1, wherein: the assembly system of the finished product lamp core column further comprises a second correction device, the second correction device is arranged behind the lamp core column guide wire bending device, the second correction device comprises a first shaping clamping block and a second shaping clamping block which are opposite in position, and a main body of the lamp core column is arranged between the first shaping clamping block and the second shaping clamping block and used for correcting the main body of the lamp core column and keeping the main body of the lamp core column in a vertical state.
4. The system for assembling a finished stem as set forth in claim 1, wherein: the assembly system of the finished product lamp core column further comprises a third correction device, wherein the third correction device is arranged in front of the welding device of the finished product lamp core column, and comprises two horizontal correction hooks which move mutually and are used for correcting positions of guide wires of the bent lamp core column so as to facilitate subsequent welding of the guide wires.
5. The system for assembling a finished stem as set forth in claim 1, wherein: the assembly system of the finished lamp core column further comprises an LED light source plate shaping device, wherein the LED light source plate shaping device comprises a first shaping mechanism, a second shaping mechanism and a third shaping mechanism, the first shaping mechanism comprises a first shaping module and a second shaping module which are opposite in position, and the first shaping module and the second shaping module are used for bending and shaping the top surface of the LED light source plate; the second shaping mechanism comprises a second shaping die and is used for bending and shaping the side face of the LED light source plate; the third shaping mechanism comprises a third shaping die and a shaping press head which are opposite in position, the shaping press head presses the side face of the shaped LED light source plate, and the third shaping die bends and shapes the side face of the remaining LED light source plate which is not shaped.
6. The system for assembling a finished stem as set forth in claim 1, wherein: the finished product lamp core post welding device is characterized in that a compound light detection device, a removing device and a lamp core post blanking device are sequentially arranged behind the finished product lamp core post welding device, the compound light detection device is used for detecting whether the finished product lamp core post is welded successfully or not, the removing device is used for removing the finished product lamp core post which is not welded successfully, and the lamp core post blanking device is used for transferring the finished product lamp core post.
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| CN201811123812.XA CN109048347B (en) | 2018-09-26 | 2018-09-26 | Assembly system of finished product wick post |
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| CN201811123812.XA CN109048347B (en) | 2018-09-26 | 2018-09-26 | Assembly system of finished product wick post |
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| CN109048347B true CN109048347B (en) | 2024-01-26 |
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| CN109048347A (en) | 2018-12-21 |
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