CN109047274A - A kind of method for innocent treatment of the useless carbon slag of aluminium electroloysis - Google Patents

A kind of method for innocent treatment of the useless carbon slag of aluminium electroloysis Download PDF

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Publication number
CN109047274A
CN109047274A CN201810798074.2A CN201810798074A CN109047274A CN 109047274 A CN109047274 A CN 109047274A CN 201810798074 A CN201810798074 A CN 201810798074A CN 109047274 A CN109047274 A CN 109047274A
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China
Prior art keywords
useless
carbon
slag
aluminium electroloysis
innocent treatment
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CN201810798074.2A
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姜玉敬
赵青
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Jiangsu Zhongshang Carbon Research Institute Co Ltd
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Jiangsu Zhongshang Carbon Research Institute Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of method for innocent treatment for the useless carbonizable substance that aluminium electroloysis generates, and carry out melting to the useless carbonizable substance that aluminium electroloysis generates using red mud and/or iron ore, generate cast iron and innoxious slag;Include the following steps: (1) break process;(2) it mixes;(3) reduction melting.The method for innocent treatment for the useless carbonizable substance that a kind of aluminium electroloysis of the present invention generates, it is mixed by the useless carbonizable substance for generating aluminium electroloysis with the high iron compound for preparing aluminium oxide generation, harmless treatment is carried out through high temperature reduction, the processing method realizes the rational utilization of resource, produces huge economic benefit;On the other hand, poisonous and hazardous waste is subjected to innocuously transformation, solves problem of environmental pollution, has saved huge offal treatment cost, produced huge economic benefit and social benefit.

Description

A kind of method for innocent treatment of the useless carbon slag of aluminium electroloysis
Technical field
The present invention relates to recovery and recycling of used resources technical fields, more particularly to a kind of the innoxious of the useless carbon slag of aluminium electroloysis Processing method.
Background technique
Basic raw material one of of the aluminium as the national economic development, using very extensive.Aluminium is usually to use ice crystal- The production of alumina molten salt electrolysis method, in the process, using molten cryolitic as molten matter, using aluminium oxide as molten matter, with carbon Ferritic is as anode, using molten aluminum as cathode, by the effect of direct current, reacts the aluminium oxide in electrolyte with carbon, generates Aluminium and carbon dioxide.
Pre-baked anode carbon blocks be using petroleum coke, pitch coke as aggregate, coal tar pitch be binder through calcining, ingredient, kneading, at The carbon block produced after shape, roasting technique, makees the anode material of pre-calcining electrolytic cell.This carbon block has steady after roasting Fixed geometry, and make the anode of aluminium cell, therefore claim pre-baked anode carbon blocks, traditionally carbon anode also known as used for aluminium electrolysis.In advance Roasting anode carbon block is the important component of prebaked cell for aluminum-reduction, the main function in aluminium electrolysis process are as follows: is participated in Electrochemical reaction in aluminium electrolysis process simultaneously imports DC current in electrolytic cell;Maintain the thermal balance in aluminium electrolysis process;Dimension The relatively stable and balance for holding electromagnetic field in aluminium electrolysis process, makes homogeneous current distribution as possible.
But the factors such as unstable of each technical conditions in the quality of production and aluminium electrolysis process of carbon anode, so that aluminium electroloysis There is situations such as part is scaling-off, falls off and enters in electrolyte in carbon anode in journey, influences the good operation of aluminium cell.For this purpose, During aluminium electroloysis, salvaging to the breeze in aluminum cell electrolyte periodically or non-periodically is needed, or more During changing anode and out aluminium, the breeze in aluminum cell electrolyte is salvaged.
Under normal circumstances, carbon slag caused by aluminium per ton is about 10~30kg, and China is Aluminum Electrolysis Production big country of the world, China's electrolytic aluminium yield in 2017 is 33,290,000 tons, accounts for about the 55% of world's electrolytic aluminium total output, produce per year the charcoal quantity of slag be about 333~ 1000 tons.It is carbon, ice crystal, sodium fluoride, aluminum fluoride, fluorination that the breeze main chemical compositions come are salvaged from aluminium cell Calcium, magnesium fluoride, lithium fluoride, potassium fluoride and aluminium oxide etc..
These contain the carbon slag of fluoride, and the useless charcoal cathode and carbon residue anode of aluminium cell mostly use nature heap at present It the processing modes such as puts, bury, environment and underground water being generated seriously polluted, also causing the waste of resource.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of method for innocent treatment of the useless carbon slag of aluminium electroloysis, can solve Certainly existing aluminium electroloysis give up breeze there are the problem of.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: a kind of giving up for aluminium electroloysis generation is provided The method for innocent treatment of carbonizable substance carries out melting to useless charcoal substance using red mud and/or iron ore, generates cast iron and innoxious Slag;Include the following steps:
(1) it is spare that useless charcoal matter utilization crusher break process: is crushed to certain partial size;
(2) it mixes: broken useless charcoal substance and at least one of red mud or iron ore ratio by weight is uniformly mixed;
(3) reduction melting: mixed material obtained in step (2) is placed in metallurgical furnace, through reduction melting, obtains cast iron and nothing The slag of evilization, the slag is as production cement or the raw material of building materials.
In a preferred embodiment of the present invention, in the step (1), the partial size is 500 μm~25cm.
In a preferred embodiment of the present invention, in the step (2), useless charcoal substance is mixed with red mud, and described useless The weight ratio of charcoal substance and red mud is 1:3~1:30, wherein Fe in the red mud2O3Content be 25~80wt%.
In a preferred embodiment of the present invention, in the step (2), useless charcoal substance is mixed with iron ore, and described The weight ratio of useless charcoal substance and iron ore is 1:6~1:20, wherein Fe in the iron ore2O3Content be 40wt% or more.
In a preferred embodiment of the present invention, in the step (2), by the mixing of useless charcoal substance and red mud and iron ore Object mixing, and the weight ratio of the mixture of the useless charcoal substance and red mud and iron ore is 1:7~1:25, wherein the red mud With Fe in the mixture of iron ore2O3Content be 35~80%.
In a preferred embodiment of the present invention, the useless charcoal substance is the useless carbon slag or useless carbon slag and useless yin in electrolyte The mixture of pole carbon block and/or carbon residue anode.
In a preferred embodiment of the present invention, in the mixture of the useless carbon slag and waste cathode carbon block or carbon residue anode, The additive amount of waste cathode carbon block or carbon residue anode is less than the 5wt% of the useless carbon slag additive amount.
In a preferred embodiment of the present invention, in the mixture of the useless carbon slag and waste cathode carbon block and carbon residue anode, The additive amount of the mixture of waste cathode carbon block and carbon residue anode is less than the 5wt% of the useless carbon slag additive amount.
In a preferred embodiment of the present invention, in the step (3), the process conditions of the reduction melting are as follows: temperature 1950~2000 DEG C, the time is 3~5h.
In a preferred embodiment of the present invention, in the step (3), the metallurgical furnace includes blast furnace, shaft furnace, revolution Kiln, continuous tunnel furnace or and reduction furnace.
The beneficial effects of the present invention are: the method for innocent treatment for the useless carbonizable substance that a kind of aluminium electroloysis of the present invention generates, leads to It crosses and mixes the useless carbonizable substance that aluminium electroloysis generates with the high iron compound for preparing aluminium oxide generation, carried out through high temperature reduction innoxious Processing, the processing method realize the rational utilization of resource, produce huge economic benefit;On the other hand, have toxic Harmful waste carries out innocuously transformation, solves problem of environmental pollution, has saved huge offal treatment cost, produced Huge economic benefit and social benefit;The present invention realizes the comprehensive utilization of the environmental protection of low cost, energy conservation and waste, before market Scape is wide.
Detailed description of the invention
Fig. 1 is the technique of one preferred embodiment of method for innocent treatment for the useless carbonizable substance that a kind of aluminium electroloysis of the present invention generates Flow diagram.
Specific embodiment
The preferred embodiments of the present invention will be described in detail below so that advantages and features of the invention can be easier to by It will be appreciated by those skilled in the art that so as to make a clearer definition of the protection scope of the present invention.
The embodiment of the present invention includes:
Present invention discloses a kind of method for innocent treatment for the useless carbonizable substance that aluminium electroloysis generates, with aluminium cell production process The fluoride of middle generation and the useless carbon slag of aluminium oxide (can also add a certain number of aluminium electrolytic charcoal cathodes or carbon residue sun Pole), according to certain granularity requirements, after crushing, with the high Fe content that is generated in a certain number of aluminum oxide production process Red mud, iron ore or red mud are uniformly mixed with the mixture of iron ore, reduction melting are passed through in metallurgical reduction furnace, in the reduction Carbon containing object during melting reaction, in useless carbon slag (a certain number of aluminium electrolytic charcoal cathodes or carbon residue anode can also be added) Matter fluoride, aluminium oxide in carbon slag and as fluxing agent (it is total to account for about each material containing alkaloid substance in red mud as reducing agent 1~16wt% of amount), the metal oxide in red mud and/or iron ore, mainly iron oxide is as oxidant, at high temperature Reason, so that metal oxide is oxidized into corresponding metal, wherein predominantly the higher cast iron of content, carbonaceous material are reduced It is discharged for carbon dioxide or carbon monoxide, cosolvent and other substances form innoxious melting salt oxidation object melt, i.e., harmless The slag of change, these innoxious slags can be mixed with red mud or harmless Pot Lining material, be made new refractory material and The building materials such as brickmaking can also be used as the raw material etc. of production cement.
Embodiment 1
(1) break process: being crushed to 500 μm~25cm of partial size using crusher for useless carbon slag, spare;
(2) it mixes: broken useless carbon slag being mixed with red mud by the weight ratio of 1:3~1:30, Fe in red mud2O3Content be 25~80wt%;
(3) reduction melting: by mixed material obtained in step (2) be placed in metallurgical furnace in, 1950~2000 DEG C at a temperature of Through 3~5h of reduction melting, cast iron and innoxious slag are obtained, obtained innoxious slag can be used as the original of production cement Material can also be used as the raw material of production construction material, such as refractory material, brick.
Wherein, metallurgical furnace used includes blast furnace, shaft furnace, rotary kiln or continuous tunnel furnace and reduction furnace.
Embodiment 2
The difference from embodiment 1 is that broken useless carbon slag is individually pressed 1:6~1:20 with iron ore in the step (2) Weight ratio mixing, Fe in iron ore2O3Content be 40wt% or more.
Embodiment 3
The difference from embodiment 1 is that in the step (2), by the mixture of broken useless carbon slag and red mud and iron ore It is mixed by the weight ratio of 1:7~1:25, Fe in the mixture of the red mud and iron ore2O3Content be 35~80%.
Embodiment 4
Difference with embodiment 1-3 is, waste cathode carbon block, and the additive amount of waste cathode carbon block are also added in the useless carbon slag Less than the 5wt% of the useless carbon slag additive amount.
Embodiment 5
Difference with embodiment 1-3 is, carbon residue anode is also added in the useless carbon slag, and the additive amount of carbon residue anode is less than The 5wt% of the useless carbon slag additive amount.
Embodiment 6
Difference with embodiment 1-3 is, the mixture of waste cathode carbon block and carbon residue anode is also added in the useless carbon slag, and The additive amount of the mixture of waste cathode carbon block and carbon residue anode is less than the 5wt% of the useless carbon slag additive amount.
Currently, the useless breeze cost generated in domestic process aluminum electrolytic slot production process, in 1000 yuan/t or so, country is right Solid waste Pollutant discharge levy criterion is 1000 yuan/t, country landfill 2200 yuan/t of cost.
By taking a yield is 1,000,000 tons/year of electrolytic aluminium factory as an example, at least producible economic benefit are as follows:
1. the aluminium electrolysis process middle age generates useless breeze at 1~30,000 tons, average to calculate according to generating 20,000 tons of breezes year, then national right Solid waste pollution charge is 20,000,000 yuan, and 44,000,000 yuan of landfill disposal cost, two add up to 64,000,000 yuan of need;Use this hair Bright, year can save ten thousand yuan.
2. about 2,000,000 tons of red mud can be handled year using the present invention, 2.0 hundred million yuan of charges for disposing pollutants are saved, saves red mud processing dimension year About 1.0 hundred million yuan of cost of shield;I.e. whole year can save 3.0 hundred million yuan.
3. about 100,000 tons of the pig iron can be recycled in year, because having handled high Fe content red mud and iron ore etc. with the pig iron 1200 per ton Member calculates, and year creates 1.2 hundred million yuan of economic benefit.
4. the harmless slag that generates of the present invention can produce cement, refractory material and building materials etc., the economic benefit of generation nor Chang Xianzhu.
To sum up, if the processing for the useless breeze that national Aluminium Industry generates is using the present invention, economic benefit is created at least in year In 16,900,000,000 yuan of great economic benefit;Solve the useless breeze and red mud generated in aluminium cell production process at the same time Pollution problem, solves global problem, and social benefit is very significant.
The problem of the useless breeze generated in aluminium cell production process has not only been effectively treated in this method, while also handling A part of high Fe content red mud problem, at the same solve process aluminum electrolytic slot give up generate in breeze and aluminum oxide production process it is red Two big world problem of mud, not only solves problem of environmental pollution, and effectively converts the harmless of treasured for two big useless noxious materials Change processing realizes the comprehensive utilization of environmental protection, the energy conservation and waste of low cost, has huge economic benefit and significant society Benefit.
In the description of the present invention, it should be noted that the instruction such as term " on ", "lower", "left", "right", "inner", "outside" Orientation or positional relationship be based on the orientation or positional relationship shown in the drawings or the invention product using when usually put Orientation or positional relationship, be merely for convenience of description of the present invention and simplification of the description, rather than the device of indication or suggestion meaning Or element must have a particular orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention. The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, and comes for those skilled in the art It says, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any modification, equivalent Replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of method for innocent treatment for the useless carbonizable substance that aluminium electroloysis generates, which is characterized in that utilize red mud and/or iron ore Melting is carried out with useless charcoal substance, generates cast iron and innoxious slag;Include the following steps:
(1) it is spare that useless charcoal matter utilization crusher break process: is crushed to certain partial size;
(2) it mixes: broken useless charcoal substance and at least one of red mud or iron ore ratio by weight is uniformly mixed;
(3) reduction melting: mixed material obtained in step (2) is placed in metallurgical furnace, through reduction melting, obtains cast iron and nothing The slag of evilization, the slag is as production cement or the raw material of building materials.
The method for innocent treatment of carbon slag 2. aluminium electroloysis according to claim 1 is given up, which is characterized in that the step (1) In, the partial size is 500 μm~25cm.
The method for innocent treatment of carbon slag 3. aluminium electroloysis according to claim 1 is given up, which is characterized in that the step (2) In, useless charcoal substance is mixed with red mud, and the weight ratio of the useless charcoal substance and red mud is 1:3~1:30, wherein the red mud Middle Fe2O3Content be 25~80wt%.
The method for innocent treatment of carbon slag 4. aluminium electroloysis according to claim 1 is given up, which is characterized in that the step (2) In, useless charcoal substance is mixed with iron ore, and the weight ratio of the useless charcoal substance and iron ore is 1:6~1:20, wherein described Fe in iron ore2O3Content be 40wt% or more.
The method for innocent treatment of carbon slag 5. aluminium electroloysis according to claim 1 is given up, which is characterized in that the step (2) In, useless charcoal substance is mixed with the mixture of red mud and iron ore, and the mixture of useless the charcoal substance and red mud and iron ore Weight ratio be 1:7~1:25, wherein Fe in the mixture of the red mud and iron ore2O3Content be 35~80%.
The method for innocent treatment of carbon slag 6. aluminium electroloysis according to claim 1-5 is given up, which is characterized in that described Useless charcoal substance is the mixture of the useless carbon slag or useless carbon slag and waste cathode carbon block and/or carbon residue anode in electrolyte.
7. aluminium electroloysis according to claim 6 give up carbon slag method for innocent treatment, which is characterized in that the useless carbon slag with In the mixture of waste cathode carbon block or carbon residue anode, the additive amount of waste cathode carbon block or carbon residue anode is less than the useless carbon slag addition The 5wt% of amount.
8. aluminium electroloysis according to claim 6 give up carbon slag method for innocent treatment, which is characterized in that the useless carbon slag with In the mixture of waste cathode carbon block and carbon residue anode, the additive amount of the mixture of waste cathode carbon block and carbon residue anode is less than described useless The 5wt% of carbon slag additive amount.
The method for innocent treatment of carbon slag 9. aluminium electroloysis according to claim 1 is given up, which is characterized in that the step (3) In, the process conditions of the reduction melting are as follows: 1950~2000 DEG C of temperature, the time is 3~5h.
The method for innocent treatment of carbon slag 10. aluminium electroloysis according to claim 1 is given up, which is characterized in that the step (3) In, the metallurgical furnace includes blast furnace, shaft furnace, rotary kiln, continuous tunnel furnace or and reduction furnace.
CN201810798074.2A 2018-08-27 2018-08-27 A kind of method for innocent treatment of the useless carbon slag of aluminium electroloysis Pending CN109047274A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109759423A (en) * 2019-02-01 2019-05-17 河南科技大学 A kind of method of comprehensive utilization of carbon slag in Aluminium electrolysis

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Publication number Priority date Publication date Assignee Title
JPS5480310A (en) * 1977-12-09 1979-06-27 Nippon Keikinzoku Sougou Kenki Production of red mud sintered body
CN1120822A (en) * 1993-04-06 1996-04-17 奥斯麦特有限公司 Smelting of carbon-containing material
CN101275182A (en) * 2008-04-30 2008-10-01 武汉科技大学 Comprehensive utilization method for red mud
CN201933128U (en) * 2010-11-29 2011-08-17 董亚飞 Equipment for removing red-mud separated iron, aluminum-silicon slag and alkali metal
CN108994051A (en) * 2018-07-23 2018-12-14 江苏中商碳素研究院有限公司 The treatment process of waste material in aluminium cell

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5480310A (en) * 1977-12-09 1979-06-27 Nippon Keikinzoku Sougou Kenki Production of red mud sintered body
CN1120822A (en) * 1993-04-06 1996-04-17 奥斯麦特有限公司 Smelting of carbon-containing material
CN101275182A (en) * 2008-04-30 2008-10-01 武汉科技大学 Comprehensive utilization method for red mud
CN201933128U (en) * 2010-11-29 2011-08-17 董亚飞 Equipment for removing red-mud separated iron, aluminum-silicon slag and alkali metal
CN108994051A (en) * 2018-07-23 2018-12-14 江苏中商碳素研究院有限公司 The treatment process of waste material in aluminium cell

Non-Patent Citations (1)

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Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109759423A (en) * 2019-02-01 2019-05-17 河南科技大学 A kind of method of comprehensive utilization of carbon slag in Aluminium electrolysis
CN109759423B (en) * 2019-02-01 2020-08-18 河南科技大学 Comprehensive utilization method of aluminum electrolysis carbon slag

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Application publication date: 20181221