CN109047147A - A kind of bare copper wire on-line cleaning device and its cleaning method - Google Patents

A kind of bare copper wire on-line cleaning device and its cleaning method Download PDF

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Publication number
CN109047147A
CN109047147A CN201811202944.1A CN201811202944A CN109047147A CN 109047147 A CN109047147 A CN 109047147A CN 201811202944 A CN201811202944 A CN 201811202944A CN 109047147 A CN109047147 A CN 109047147A
Authority
CN
China
Prior art keywords
copper wire
bare copper
cleaning
sink
reservoir
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811202944.1A
Other languages
Chinese (zh)
Inventor
秦兵
张正红
苏保信
李学正
谢正好
吴克平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JINGDA SPECIAL ELECTROMAGNETIC
TONGLING JINGDA REA SPECIAL ENAMELED WIRE Co.,Ltd.
Original Assignee
Tianjin Jingda Rea Special Enamelled Wire Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Jingda Rea Special Enamelled Wire Co Ltd filed Critical Tianjin Jingda Rea Special Enamelled Wire Co Ltd
Priority to CN201811202944.1A priority Critical patent/CN109047147A/en
Publication of CN109047147A publication Critical patent/CN109047147A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • B08B1/20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids

Abstract

A kind of bare copper wire on-line cleaning device and its cleaning method, belong to production of enamel wire technical field, the copper wire on-line cleaning device, including cleaning sink, the both ends of cleaning sink are respectively arranged with unwrapping wire guide wheel and take-up guide wheel, the one ends wound of bare copper wire is on unwrapping wire guide wheel, the other end of bare copper wire passes through cleaning sink and is wrapped on take-up guide wheel, the rolling scrub body of cleaning bare copper wire is provided in cleaning sink, the cleaning device further includes that the side of reservoir cleaning sink is provided with discharge casing, discharge casing is connected by water inlet line with reservoir, the other side of cleaning sink is connected by drainage pipeline with reservoir, the beneficial effects of the invention are as follows, the cleaning device makes bare copper wire be completed at the same time cleaning in winding process, improve the dynamics of cleaning bare copper wire, and make cleaning more comprehensively, improve cleaning effect, it mentions The high quality of production of enameled wire, and recycling for softened water is realized, reduce cleaning cost.

Description

A kind of bare copper wire on-line cleaning device and its cleaning method
Technical field
The present invention relates to production of enamel wire technical field more particularly to a kind of bare copper wire on-line cleaning device and its cleaning sides Method.
Background technique
Production of enamel wire is to bake bare copper wire surface coating insulated paint, so during production of enamel wire, the One procedure is the bare copper wire that copper wiring is drawn out to various specifications in wire drawing machine, since bare copper wire is drawn in wire drawing machine It pulls out, saponification liquor is sprayed in wire drawing box body, bare copper wire is lubricated, clean, is cooled down, bare copper wire surface is caused to adhere to saponification liquor And the impurity such as copper powder, it is easy to produce the electric insulation defect of " pin hole " class after painting, motor, compressor etc. is using enameled wire The manufacturing enterprise of raw materials for production is easy to appear phenomena such as turn-to-turn is bad after manufacture is at product, and the serious burning machine that will lead to shows As so needing to clean the bare copper wire before entering japanning area.
And the technology mode of traditional bare copper wire cleaning is cleaned using softened water, i.e., bare copper wire is drawing out plug die Afterwards, enter in the softened water sink for having flowing by deflecting guide wheel, bare copper wire is submerged in water by sink, utilizes water flow movable property Raw impact is to achieve the purpose that cleaning.But this cleaning way the problem is that: first, by softening water flowing generate To clean bare copper wire surface, dynamics is small for impact, keeps cleaning not thorough enough;Second, the softened water in sink needs to submerge bare copper wire, Then the amount of required softened water is bigger, causes certain wasting of resources.
Summary of the invention
In order to solve the above-mentioned technical problems, the present invention provides a kind of bare copper wire on-line cleaning devices, mainly solve fortune Bare copper wire is cleaned with traditional cleaning process and cleans not thorough enough problem, next solves traditional cleaning way cleaning cost High problem, it is therefore intended that, by designing a kind of cleaning device, bare copper wire is made to be completed at the same time cleaning in winding process, Both the dynamics of cleaning bare copper wire is improved, and makes cleaning more comprehensively, improves cleaning effect, and also achieve softened water Cycling and reutilization reduces cleaning cost.
To achieve the above object, the technical solution adopted by the present invention to solve the technical problems is: the bare copper wire is online Cleaning device, which is characterized in that including cleaning sink, the both ends of the cleaning sink are respectively arranged with unwrapping wire guide wheel and take-up is led Wheel, on the unwrapping wire guide wheel, the other end of bare copper wire passes through the cleaning sink and is wrapped in take-up the one ends wound of bare copper wire On guide wheel, the rolling scrub body for cleaning the bare copper wire is provided in the cleaning sink.
Further, the rolling scrub body includes the connecting shaft I and connecting shaft for being rotatably connected on cleaning sink two sides II, it is relatively set with pairs of rolling hairbrush, two opposite rolling hairbrush respectively in the connecting shaft I and connecting shaft II Between contacted with the bare copper wire surface.
Further, the both ends of the connecting shaft I and connecting shaft II pass through bearing block is connected to cleaning sink two respectively Side.
Further, the rolling hairbrush includes sleeve and the brush body that its exterior circumference side is set up, the set Cylinder key connection is in connecting shaft I and connecting shaft II.
Further, the on-line cleaning device further includes reservoir, and the side of the cleaning sink is provided with discharge casing, The discharge casing is connected by water inlet line with reservoir, and the other side of the cleaning sink passes through drainage pipeline and reservoir It is connected.
Further, the discharge outlet to bare copper wire spraying-rinsing is provided on the discharge casing.
Further, the lower end of cleaning sink is arranged in the reservoir, is connected on the water inlet line by reservoir Interior softened water is extracted into the suction pump in the discharge casing.
Further, multiple partitions, the bottom of the partition and the bottom of cleaning sink are fixed in the cleaning sink At a distance, the through-hole for making bare copper wire pass through cleaning sink is provided on the partition.
Further, it is fixed with plastics Coupling in the through-hole, is worn in the plastics Coupling and connects the naked copper Line.
A kind of cleaning method of bare copper wire, with the bare copper wire on-line cleaning device, it is characterised in that: including following Step:
1) make the bare copper wire being wrapped on unwrapping wire guide wheel pass through cleaning sink to be wrapped on take-up guide wheel, and take-up is driven to lead Wheel carries out take-up operation;
2) pump work that draws water is driven, the softened water in reservoir is extracted into discharge casing by suction pump, the row on discharge casing The mouth of a river is to bare copper wire spraying-rinsing;
3) bare copper wire of softened water hydro-peening passes through from two opposite rolling hairbrush, drives and rolls hairbrush, connecting shaft I It is rotated simultaneously with connecting shaft II, rolling scrub is carried out to the surface of bare copper wire by the brush body of rolling;
4) by drainage pipeline that softened water is defeated when the softened water in cleaning sink reaches the port position of drainage pipeline It is sent in reservoir and carries out recycling.
The beneficial effects of the present invention are:
1, for the cleaning device during bare copper wire is wrapped in take-up guide wheel by unwrapping wire guide wheel, bare copper wire passes through ejected wash water Slot carries out rolling scrub to bare copper wire by the rolling scrub body in cleaning sink, make bare copper wire in winding process simultaneously Cleaning is completed, the dynamics of cleaning bare copper wire is improved, and makes cleaning more comprehensively, cleaning effect is improved, improves The quality of production of enameled wire.
2, the cleaning device includes cleaning sink and reservoir, and the side of cleaning sink is provided with discharge casing, on discharge casing It is provided with the discharge outlet to bare copper wire spraying-rinsing, the softened water in reservoir is extracted into the row of cleaning sink side by suction pump In water tank, to bare copper wire spraying-rinsing, the softened water after cleaning continues to flow back in cleaning sink the discharge outlet on discharge casing, cleaning The softened water is continued to flow back by the other side of sink by drainage pipeline carries out recycling in reservoir, required softened water Amount it is fewer, and realize recycling for softened water, reduce cleaning cost.
To sum up, which makes bare copper wire be completed at the same time cleaning in winding process, improves cleaning naked copper The dynamics of line, and make cleaning more comprehensively, cleaning effect is improved, the quality of production of enameled wire is improved, and is realized soft Change recycling for water, reduces cleaning cost.
Detailed description of the invention
Below to each width attached drawing of description of the invention expression content and figure in label be briefly described:
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the top view of cleaning sink;
Fig. 3 is the structural schematic diagram of the amplifier section Fig. 2;
Label in above-mentioned figure is equal are as follows: and 1. cleaning sinks, 2. unwrapping wire guide wheels, 3. take-up guide wheels, 4. roll scrub body, 41. connecting shaft I, 42. connecting shafts II, 43. rolling hairbrush, 431. sleeves, 432. brush bodies, 44. bearing blocks, 5. reservoirs, 6. Discharge casing, 61. discharge outlet, 7. water inlet lines, 8. drainage pipelines, 9. suction pumps, 10. partitions, 101. through-holes, the socket of 102. plastics Part, 11. dustproof covers.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, the technical solution in embodiment is clearly and completely described, the following examples are intended to illustrate the invention, but It is not intended to limit the scope of the invention.
In the description of the present invention, it should be noted that term " on ", "front", "rear", "left", "right", " is erected at "lower" Directly ", the orientation or positional relationship of the instructions such as "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, merely to just In description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with Specific orientation construction and operation, therefore be not considered as limiting the invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, it can also be indirectly connected through an intermediary.For this For the those of ordinary skill in field, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Specific embodiment of the present invention are as follows: as depicted in figs. 1 and 2, a kind of bare copper wire on-line cleaning device, including cleaning Sink 1, the both ends of cleaning sink 1 are respectively arranged with unwrapping wire guide wheel 2 and take-up guide wheel 3, and the one ends wound of bare copper wire is led in unwrapping wire On wheel 2, the other end of bare copper wire passes through cleaning sink 1 and is wrapped on take-up guide wheel 3, and cleaning naked copper is provided in cleaning sink 1 The rolling scrub body 4 of line.The cleaning device is during bare copper wire is wrapped in take-up guide wheel 3 by unwrapping wire guide wheel 2, bare copper wire Across cleaning sink 1, rolling scrub is carried out to bare copper wire by the rolling scrub body 4 in cleaning sink 1, is rolling up bare copper wire Around cleaning has been completed at the same time in the process, the dynamics of cleaning bare copper wire is improved, and makes cleaning more comprehensively, improves cleaning Effect improves the quality of production of enameled wire.
Specifically, as shown in Fig. 2, the rolling scrub body 4 includes the connecting shaft I for being rotatably connected on 1 two sides of cleaning sink 41 and connecting shaft II 42, i.e. the two sides of cleaning sink 1 are respectively arranged with the bearing block of installation connecting shaft I 41 and connecting shaft II 42 44, bearing block 44 can be fixed on cleaning sink 1 by way of welding or being threadedly coupled, connecting shaft I 41 and connecting shaft II 42 It is upper to be relatively set with pairs of rolling hairbrush 43 respectively, it is contacted between two opposite rolling hairbrush 43 with bare copper wire surface, is Meeting production needs, pairs of rolling hairbrush 43 may be provided with multiple groups, in order to keep the washing effect of bare copper wire more preferable, opposite two A outside for rolling hairbrush 43 is in contact.Specifically, rolling hairbrush 43 includes that sleeve 431 and its exterior circumference side are set up Brush body 432, sleeve 431 be keyed in connecting shaft I 41 and connecting shaft II 42, the material of brush body 432 therein can be set It is set to high resiliency nylon bristle, the brush body 432 is not only soft but also the flexible surface for not injuring bare copper wire, when bare copper wire is in take-up During, bare copper wire passes through from two rolling hairbrush 43, to drive opposite two rolling hairbrush 43, connecting shafts I 41 It is rotated simultaneously with connecting shaft II 42, rolling scrub is carried out to the surface of bare copper wire by the brush body 432 of rolling, is made on bare copper wire The impurity such as copper powder can easily brushing get off.In addition, one end of connecting shaft I 41 can be made to be pierced by order to improve the automation of scrub Motor is connected by shaft coupling behind 1 outside of cleaning sink, the end of connecting shaft I 41 and connecting shaft II 42 is engaged by gear, logical Crossing motor drives connecting shaft I 41 to rotate, and connecting shaft I 41 drives connecting shaft II 42 to rotate by gear drive, to realize connection Rolling hairbrush 43 on axis I 41 actively rotates, and then drives the rolling hairbrush 43 in connecting shaft II 42 to rotate, without bare copper wire Driving rolls hairbrush 43 and rolls scrub, further improves washing effect, realizes the automation of scrub.Optimally, connecting shaft I 41 and connecting shaft II 42 may be alternatively provided as multiple groups as needed, make scrub it is more thorough.
Specifically, as depicted in figs. 1 and 2, which further includes reservoir 5, the side setting of cleaning sink 1 There is discharge casing 6, and be provided with the discharge outlet 61 to bare copper wire spraying-rinsing on discharge casing 6, bare copper wire is from the lower section of discharge casing 6 It passes through, discharge casing 6 is connected by water inlet line 7 with reservoir 5, and the other side of cleaning sink 1 passes through drainage pipeline 8 and water storage Pond 5 is connected, and the lower end of cleaning sink 1 is arranged in reservoir 5, is connected on water inlet line 7 and takes out the softened water in reservoir 5 To the suction pump 9 in discharge casing 6.Softened water in reservoir 5 is extracted into the discharge casing 6 of 1 side of cleaning sink by suction pump 9 Interior, the bare copper wire spraying-rinsing of discharge outlet 61 downwards on discharge casing 6, the softened water after cleaning continues to flow back to cleaning sink 1 Interior, which is continued to flow back by the other side of cleaning sink 1 by drainage pipeline 8 carries out recycling in reservoir 5, The amount of required softened water is fewer, and realizes recycling for softened water, reduces cleaning cost.In addition, in order to keep away The impurity such as copper powder for rinsing block drainage pipeline 8 during free of cleaning, in order to not influence cleaning effect, in cleaning sink 1 It may be provided with filter screen, filter screen is fixed on the lower section of discharge outlet 61 and bare copper wire wears the lower section for meeting place, installs on filter screen Filter pulp, can be replaced in time when the impurity on filter cotton is excessive and (not shown in attached drawing).
Optimally, as shown in Figures 2 and 3, it is fixed with multiple partitions 10 in cleaning sink 1, can connect by welding It connects in cleaning sink 1, the through-hole 101 for making bare copper wire pass through cleaning sink 1 is provided on partition 10, make bare copper wire is straight to lead to Over cleaning sink 1 keeps the take-up of bare copper wire more stable, and the bottom of the bottom of partition 10 and cleaning sink 1 at a distance, makes It after softened water flows to the other side from the side of cleaning sink 1, is flowed back into reservoir 5 by drainage pipeline 8, to recycle benefit With.Optimally, it is fixed with plastics Coupling 102 in through-hole 101, is worn in plastics Coupling 102 and connects the bare copper wire, prevented Bare copper wire surface contacts with the through-hole 101 in partition 10 and generates abrasion, further ensures the quality on bare copper wire surface.It is excellent Change ground, as shown in Figure 1, bare copper wire is adhered in cleaning by the dust etc. in external environment in order to prevent, the opening of cleaning sink 1 End is provided with matched dustproof cover 11, is provided with handle on dustproof cover 11, convenient for holding.
The step of cleaning with the cleaning device to bare copper wire is: firstly, before being cleaned to bare copper wire, it is naked On unwrapping wire guide wheel 2, the other end of bare copper wire passes through on through-hole and internal partition 10 on cleaning sink 1 one ends wound of copper wire Through-hole 101 be wrapped on take-up guide wheel 3, so as to carry out next step japanning production;Then, unwrapping wire guide wheel 2 and take-up are led Wheel 3 works at the same time, and while so that bare copper wire is carried out japanning production, driving suction pump 9 is started to work, the softened water in reservoir 5 It is extracted by suction pump 9 in the discharge casing 6 of 1 side of cleaning sink, the bare copper wire water spray of the discharge outlet 61 on discharge casing 6 downwards Cleaning makes the impurity such as the copper powder on bare copper wire surface be softened water and rinses out a part and bare copper wire surface is made to adhere to softened water, together When, bare copper wire passes through from two rolling hairbrush 43, to drive two opposite rolling hairbrush 43, connecting shaft I 41 and connection Axis II 42 rotates simultaneously, carries out rolling scrub to the surface of bare copper wire by the brush body 432 of rolling, makes the copper powder on bare copper wire Equal residual impurities can easily brushing get off;Finally, continuing to flow back to cleaning sink 1 by the softened water after filter cotton filter screen filtration It is interior, it, should by drainage pipeline 8 when the softened water in cleaning sink 1 gradually increases, and reaches the port position of drainage pipeline 8 Softened water, which continues transported to, carries out recycling in reservoir 5.
To sum up, which makes bare copper wire be completed at the same time cleaning in winding process, improves cleaning naked copper The dynamics of line, and make cleaning more comprehensively, cleaning effect is improved, the quality of production of enameled wire is improved, and is realized soft Change recycling for water, reduces cleaning cost.
The above, only explain through diagrams some principles of the invention, and this specification is not intended to limit to the present invention In the shown specific structure and the scope of application, therefore all corresponding modifications that may be utilized and equivalent, Belong to the applied the scope of the patents of the present invention.

Claims (10)

1. a kind of bare copper wire on-line cleaning device, which is characterized in that including cleaning sink (1), the both ends of the cleaning sink (1) It is respectively arranged with unwrapping wire guide wheel (2) and take-up guide wheel (3), the one ends wound of bare copper wire is on the unwrapping wire guide wheel (2), bare copper wire The other end pass through the cleaning sink (1) and be wrapped on take-up guide wheel (3), cleaning institute is provided in the cleaning sink (1) State the rolling scrub body (4) of bare copper wire.
2. bare copper wire on-line cleaning device according to claim 1, it is characterised in that: rolling scrub body (4) packet Include the connecting shaft I (41) and connecting shaft II (42) for being rotatably connected on cleaning sink (1) two sides, the connecting shaft I (41) and connection Be relatively set with pairs of rolling hairbrush (43) on axis II (42) respectively, between two opposite rolling hairbrush (43) with institute State the contact of bare copper wire surface.
3. bare copper wire on-line cleaning device according to claim 2, it is characterised in that: the connecting shaft I (41) and connection The both ends of axis II (42) pass through the two sides that bearing block (44) is connected to cleaning sink (1) respectively.
4. bare copper wire on-line cleaning device according to claim 2, it is characterised in that: the rolling hairbrush (43) includes set The brush body (432) that cylinder (431) and its exterior circumference side are set up, sleeve (431) key connection is in connecting shaft I (41) In connecting shaft II (42).
5. bare copper wire on-line cleaning device described in any one according to claim 1~4, it is characterised in that: described online clear Cleaning device further includes reservoir (5), and the side of the cleaning sink (1) is provided with discharge casing (6), and the discharge casing (6) passes through Water inlet line (7) is connected with reservoir (5), and the other side of the cleaning sink (1) passes through drainage pipeline (8) and reservoir (5) it is connected.
6. bare copper wire on-line cleaning device according to claim 5, it is characterised in that: be provided on the discharge casing (6) To the discharge outlet (61) of bare copper wire spraying-rinsing.
7. bare copper wire on-line cleaning device according to claim 6, it is characterised in that: the reservoir (5) is arranged clear The lower end of wash water slot (1) is connected on the water inlet line (7) softened water in reservoir (5) being extracted into the discharge casing (6) Interior suction pump (9).
8. bare copper wire on-line cleaning device according to claim 6, it is characterised in that: fixed in the cleaning sink (1) Have multiple partitions (10), the bottom of the bottom of the partition (10) and cleaning sink (1) at a distance, the partition (10) On be provided with make bare copper wire pass through cleaning sink (1) through-hole (101).
9. bare copper wire on-line cleaning device according to claim 8, it is characterised in that: clamping is solid in the through-hole (101) Surely have plastics Coupling (102), worn in the plastics Coupling (102) and connect the bare copper wire.
10. a kind of cleaning method of bare copper wire is filled with bare copper wire on-line cleaning as claimed in any one of claims 1 to 9 wherein It sets, it is characterised in that: the following steps are included:
1) make the bare copper wire being wrapped on unwrapping wire guide wheel (2) pass through cleaning sink (1) to be wrapped on take-up guide wheel (3), and drive Take-up guide wheel (3) carries out take-up operation;
2) driving suction pump (9) works, and the softened water in reservoir (5) is extracted into discharge casing (6) by suction pump (9), draining Discharge outlet (61) on case (6) is to bare copper wire spraying-rinsing;
3) bare copper wire of softened water hydro-peening passes through from two opposite rolling hairbrush (43), drives and rolls hairbrush (43), connects Spindle I (41) and connecting shaft II (42) rotate simultaneously, carry out rolling brush to the surface of bare copper wire by the brush body (432) of rolling It washes;
It 4), will be soft by drainage pipeline (8) when the softened water in cleaning sink (1) reaches the port position of drainage pipeline (8) Change water and is transported to progress recycling in reservoir (5).
CN201811202944.1A 2018-10-16 2018-10-16 A kind of bare copper wire on-line cleaning device and its cleaning method Pending CN109047147A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811202944.1A CN109047147A (en) 2018-10-16 2018-10-16 A kind of bare copper wire on-line cleaning device and its cleaning method

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Application Number Priority Date Filing Date Title
CN201811202944.1A CN109047147A (en) 2018-10-16 2018-10-16 A kind of bare copper wire on-line cleaning device and its cleaning method

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Publication Number Publication Date
CN109047147A true CN109047147A (en) 2018-12-21

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111292876A (en) * 2020-02-21 2020-06-16 上海崇明特种电磁线厂 180-grade polyurethane enameled round copper wire and production process thereof
CN111496010A (en) * 2020-04-27 2020-08-07 陈继华 Can be used to produce take-up of electrician's of car line with copper line base

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111292876A (en) * 2020-02-21 2020-06-16 上海崇明特种电磁线厂 180-grade polyurethane enameled round copper wire and production process thereof
CN111496010A (en) * 2020-04-27 2020-08-07 陈继华 Can be used to produce take-up of electrician's of car line with copper line base

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