CN111496010A

CN111496010A - Can be used to produce take-up of electrician's of car line with copper line base

Info

Publication number: CN111496010A
Application number: CN202010341717.8A
Authority: CN
Inventors: 陈继华
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-04-27
Filing date: 2020-04-27
Publication date: 2020-08-07

Abstract

The invention discloses a take-up device of an electrician copper wire blank for producing an automobile wire, which comprises a workbench, wherein rollers are arranged at four corners of the lower end of the workbench, the upper end of the workbench is fixedly connected with a winding post, a cleaning box and a water pumping box in sequence along the horizontal sequence, the side walls of two ends of the cleaning box are respectively provided with a wire through port, and the upper end and the lower end of the winding post are respectively fixedly connected with a limiting block. According to the invention, by arranging the water pumping mechanism, the pushing mechanism, the driving mechanism, the cleaning mechanism and the power mechanism, the copper wire can be automatically washed and scrubbed in the copper wire winding process without manual cleaning of workers, so that a large amount of labor force is saved, the copper wire can be cleaned without omission, the production loss is avoided, meanwhile, the cleaning water can be recycled, the water resource is fully saved, and the cost is reduced.

Description

Can be used to produce take-up of electrician's of car line with copper line base

Technical Field

The invention relates to the technical field of automobile wire harness production, in particular to a take-up device for an electrician copper wire blank, which can be used for producing an automobile wire.

Background

Copper is an important metal material and has very good conductivity and ductility, so copper is widely used in various fields, along with the rapid development of the automobile industry, the requirement of copper wires for producing automobile wires is gradually enlarged, and in the production process, workers need to wind the existing copper wires into copper wire blanks by using a wire winding device, so that the production requirement is met.

But because the mechanical production environment does not belong to dustless production environment, consequently there are more dust stains on the meeting that is difficult to avoid on the existing copper line, the staff just can receive the line operation to the copper line after need with these dust stains clean up, and work load is great, need consume more labour, and the phenomenon of omitting takes place easily in the cleaning process moreover, can lead to the copper line of not clean up can't satisfy the normal use demand of car line, causes certain production loss.

Disclosure of Invention

The invention aims to solve the defects in the prior art, and provides a take-up device for an electrician copper wire blank for producing an automobile wire.

In order to achieve the purpose, the invention adopts the following technical scheme:

a take-up device of an electrician copper wire blank capable of being used for producing an automobile wire comprises a workbench, wherein idler wheels are arranged at four corners of the lower end of the workbench, a winding post, a cleaning box and a water pumping box are fixedly connected to the upper end of the workbench in sequence along the horizontal sequence, through holes are formed in side walls of two ends of the cleaning box, limiting blocks are fixedly connected to the upper end and the lower end of the winding post respectively, a driving motor is fixedly mounted at the lower end of the workbench corresponding to the limiting blocks through a mounting plate, an output shaft of the driving motor penetrates through the upper end of the workbench and is coaxially and fixedly connected with the limiting blocks located below, a water storage box is fixedly mounted at the middle of the lower end of the workbench through a fixing mechanism, a filter screen is fixedly arranged in the water storage box, a spray pipe is embedded at the upper end of the cleaning box, spray ports are arranged at the lower end of the spray pipe, a water pumping mechanism for pumping water in the water storage box into, the device cavity and the power cavity are respectively formed in the side wall of the workbench corresponding to the cleaning box and the limiting block, and a cleaning mechanism for washing copper wires is installed in the device cavity.

Preferably, fixed establishment includes a plurality of fixed plates and a plurality of fastening bolt of fixed connection in storage water tank lateral wall upper end department, the fixed plate and the workstation lower extreme position department that corresponds all seted up threaded hole, it is a plurality of fastening bolt threaded connection is in each threaded hole.

Preferably, the pump water mechanism includes the sliding plug, the sealed sliding connection of sliding plug is between the inner wall of pump water tank, the one end of pump water tank is passed through inlet tube and outlet pipe and is communicate with storage water tank and shower respectively, install in the inlet tube and only allow water from up flowing check valve down, install in the outlet tube and only allow water from up flowing check valve down, the other end in the pump water tank is installed and is used for promoting the reciprocating gliding pushing mechanism of sliding plug level.

Preferably, pushing mechanism is including rotating disc and the bull stick of connecting in the pump water tank bottom, the one end of bull stick is rotated and is connected in the non-axle center department in disc upper end, the other end of bull stick is rotated and is connected on the lateral wall of sliding plug, the lower extreme of workstation is installed and is used for driving disc pivoted actuating mechanism.

Preferably, actuating mechanism includes and rotates the first belt pulley of second belt pulley and coaxial fixed connection at the driving motor output shaft of connecting at the workstation lower extreme through the pivot, be connected through belt transmission between first belt pulley and the second belt pulley, just the pivot run through to in the pump water tank and with the coaxial fixed connection of disc.

Preferably, the cleaning mechanism comprises a reciprocating lead screw, a lead screw nut and a cleaning brush, the reciprocating lead screw is rotatably connected between the inner walls of the device cavity, the lead screw nut is in threaded connection with the reciprocating lead screw, the cleaning brush is fixedly connected to the upper end of the lead screw nut through a connecting rod, a sliding groove communicated with the device cavity is formed in the upper end of the workbench, the connecting rod is slidably connected into the sliding groove, the cleaning brush is located inside the cleaning box and is as high as the wire through port, and a power mechanism used for providing power for the cleaning mechanism is installed in the power cavity.

Preferably, the power mechanism comprises a first bevel gear and a second bevel gear which are coaxially fixed, the first bevel gear is coaxially and fixedly connected to an output shaft of the driving motor, one end of the reciprocating lead screw extends into the power cavity, the second bevel gear is coaxially and fixedly connected to an extending end of the reciprocating lead screw, and the first bevel gear is meshed with the second bevel gear.

Preferably, the positions of the lower end of the workbench corresponding to the water storage tank are provided with backflow holes communicated with the device cavity, the side wall of the water storage tank is provided with a water filling port, and the water filling port is provided with a sealing cover.

The invention has the following beneficial effects:

1. by arranging the driving mechanism, the pushing mechanism and the water pumping mechanism, when the driving motor drives the winding post to rotate and the copper wire is wound, the driving motor can drive the disc to rotate under the transmission action of the first belt pulley and the second belt pulley, the disc drives the sliding plug to horizontally reciprocate under the transmission action of the rotating rod, so that water in the water storage tank is continuously pumped out through the water inlet pipe and pumped into the spraying pipe, the water in the spraying pipe is sprayed out from each spraying opening, the copper wire in the cleaning box is sprayed, and dust and stains on the copper wire are preliminarily washed away;

2. by arranging the power mechanism and the cleaning mechanism, the driving motor drives the reciprocating lead screw to rotate through the meshing action of the first bevel gear and the second bevel gear, the reciprocating lead screw drives the lead screw nut to horizontally reciprocate, and the lead screw nut drives the cleaning brush to synchronously move, so that the copper wire in the cleaning box is continuously further washed, the copper wire wound on the winding post is ensured to be in a good cleaning state, and the production loss caused by dust and stains adhered on the copper wire is avoided;

3. through setting up backward flow hole and filter screen, the washing water of cleaning incasement can flow into the device intracavity through the spout to in backward flow hole backward flow to the water storage tank afterwards, the filter screen in the storage tank filters sewage, thereby makes the sparge water can used repeatedly, abundant water economy resource reduces use cost.

Drawings

Fig. 1 is a schematic structural view of a take-up device for an electrician copper wire blank which can be used for producing an automobile wire according to the present invention;

FIG. 2 is a schematic view of the internal structure of a take-up device for an electrician copper wire blank used for producing automotive wires according to the present invention;

FIG. 3 is an enlarged view of the structure at A in FIG. 2;

FIG. 4 is an enlarged view of the structure at B in FIG. 2;

fig. 5 is an enlarged view of the structure at C of fig. 2.

In the figure: 1 workbench, 2 rollers, 3 winding posts, 4 limiting blocks, 5 driving motors, 6 first belt pulleys, 7 second belt pulleys, 8 water storage tanks, 9 pump water tanks, 10 cleaning tanks, 11 spray pipes, 12 water outlet pipes, 13 water filling ports, 14 spray ports, 15 line ports, 16 sliding chutes, 17 reciprocating screw rods, 18 screw rod nuts, 19 cleaning brushes, 20 return holes, 21 filter screens, 22 water inlet pipes, 23 circular discs, 24 rotating rods, 25 sliding plugs, 26 rotating shafts, 27 fixing plates, 28 fastening bolts, 29 power cavities, 30 first bevel gears, 31 second bevel gears and 32 device cavities.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Referring to fig. 1-5, a take-up of electrician's copper line base that can be used to produce car line, comprises a workbench 1, workstation 1's lower extreme four corners department all is provided with gyro wheel 2, workstation 1's upper end is along horizontal order fixedly connected with wrapping post 3 in proper order, clearance case 10 and pump water tank 9, wire passing hole 15 has all been seted up on the both ends lateral wall of clearance case 10, the equal fixedly connected with stopper 4 of the last lower extreme of wrapping post 3, there is driving motor 5 at the lower extreme of workstation 1 corresponds stopper 4 department through mounting panel fixed mounting, driving motor 5's output shaft runs through to workstation 1's upper end and with the coaxial fixed connection of stopper 4 that is located the below.

Department has storage water tank 8 through fixed establishment fixed mounting in the middle of the lower extreme of workstation 1, and fixed establishment includes a plurality of fixed plates 27 and a plurality of fastening bolt 28 of fixed connection in storage water tank 8 lateral wall upper end department, and fixed plate 27 and the workstation lower extreme position department that corresponds all set up threaded hole, and a plurality of fastening bolt 28 threaded connection are in each threaded hole.

Storage water tank 8 internal fixation is provided with filter screen 21, the upper end of cleaning box 10 is inlayed and is equipped with shower 11, the lower extreme of shower 11 all is equipped with spray opening 14, install in pump water tank 9 and be used for going into the pump water mechanism in shower 11 with the water pump in the storage water tank 8, pump water mechanism is including smooth stopper 25, smooth stopper 25 seals sliding connection between the inner wall of pump water tank 9, inlet tube 22 and outlet pipe 12 are passed through to the one end of pump water tank 9 and are communicate with storage water tank 8 and shower 11 respectively, install in the inlet tube 22 and only allow water from up the check valve that flows down, install in the outlet pipe 12 and only allow water from up the check valve that flows down, the other end in the pump water tank 9 is installed and is used for promoting the pushing mechanism that smooth stopper 25 horizontal reciprocating sliding.

The pushing mechanism comprises a disc 23 and a rotating rod 24 which are rotatably connected to the bottom in the pump water tank 9, one end of the rotating rod 24 is rotatably connected to the non-axial center of the upper end of the disc 23, the other end of the rotating rod 24 is rotatably connected to the side wall of the sliding plug 25, and a driving mechanism for driving the disc 23 to rotate is installed at the lower end of the workbench 1.

The driving mechanism comprises a second belt pulley 7 connected to the lower end of the workbench 1 in a rotating mode through a rotating shaft 26 and a first belt pulley 6 fixedly connected to an output shaft of the driving motor in a coaxial mode, the first belt pulley 6 is connected with the second belt pulley 7 in a belt transmission mode, and the rotating shaft 26 penetrates into the water pumping tank 9 and is fixedly connected with the disc 23 in a coaxial mode.

The side wall of the workbench 1 is internally provided with a device cavity 32 and a power cavity 29 corresponding to the cleaning box 10 and the position of the limiting block 4, and the device cavity 32 is internally provided with a cleaning mechanism for washing copper wires.

The cleaning mechanism comprises a reciprocating lead screw 17, a lead screw nut 18 and a cleaning brush 19, the reciprocating lead screw 17 is rotatably connected between the inner walls of the device cavity 32, the lead screw nut 18 is in threaded connection with the reciprocating lead screw 17, the cleaning brush 19 is fixedly connected to the upper end of the lead screw nut 18 through a connecting rod, a sliding groove 16 communicated with the device cavity 32 is formed in the upper end of the workbench 1, the connecting rod is slidably connected into the sliding groove 16, the cleaning brush 19 is located inside the cleaning box 10 and is equal in height with the wire through port 15, and a power mechanism used for providing power for the cleaning mechanism is installed in the power cavity 29.

The power mechanism comprises a first bevel gear 30 and a second bevel gear 31 which are coaxially fixed, the first bevel gear 30 is coaxially and fixedly connected to an output shaft of the driving motor 5, one end of the reciprocating screw 17 extends into the power cavity 29, the second bevel gear 31 is coaxially and fixedly connected to the extending end of the reciprocating screw 17, and the first bevel gear 30 is meshed with the second bevel gear 31.

The lower end of the workbench 1 corresponding to the position of the water storage tank 8 is provided with a backflow hole 20 communicated with the device cavity 32, the side wall of the water storage tank 8 is provided with a water filling port 13, and the water filling port 13 is provided with a sealing cover.

In the invention, one end of a copper wire to be wound sequentially passes through the two wire through holes 15, the end is fixed on the winding post 3, then the driving motor 5 is started, and the driving motor 5 drives the winding post 3 to rotate, so that the copper wire is wound.

Meanwhile, the driving motor 5 can drive the first belt pulley to rotate, the first belt pulley 6 drives the second belt pulley 7 to rotate through belt transmission, the second belt pulley 7 drives the disc 23 to rotate through the rotating shaft 26, the disc 23 drives the sliding plug 25 to horizontally reciprocate through the transmission action of the rotating rod 24, so that water in the water storage tank is continuously pumped out through the water inlet pipe 22, the water is pumped into the spraying pipe 11 through the water outlet pipe 12, the water in the spraying pipe 11 is sprayed out from the spraying ports 14, the copper wire in the cleaning box 10 is sprayed, and dust and stains on the copper wire are preliminarily washed away.

And the driving motor 5 also drives the first bevel gear 30 to rotate, the first bevel gear 30 is meshed with the second bevel gear 31 to rotate, the second bevel gear 31 drives the reciprocating lead screw 17 to rotate, the reciprocating lead screw 17 drives the lead screw nut 18 to horizontally reciprocate, and the lead screw nut 18 drives the cleaning brush 19 to synchronously move, so that the copper wire in the cleaning box 10 is continuously further washed, the copper wire wound on the winding post 3 is ensured to be in a good cleaning state, and the production loss caused by dust and dirt adhered on the copper wire is avoided.

In the process, the washing water in the cleaning tank 10 flows into the device cavity 32 through the chute 16 and then flows back into the water storage tank 8 through the return hole 20, and the filter screen 21 in the water storage tank 8 filters the sewage, so that the washing water can be reused, water resources are fully saved, and the use cost is reduced.

After a period of time, the water storage tank 8 can be detached from the workbench 1 by unscrewing the fastening bolts 28, and the filter screen 21 is cleaned, so that the cleaned filter screen 21 is ensured to have good filtering capability again.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides a take-up of electrician's copper line base that can be used to production car line, includes workstation (1), its characterized in that, the lower extreme four corners department of workstation (1) all is provided with gyro wheel (2), the upper end of workstation (1) is along horizontal order fixedly connected with wrapping post (3), clearance box (10) and pump water tank (9) in proper order, wire passing mouth (15) have all been seted up on the both ends lateral wall of clearance box (10), the last lower extreme of wrapping post (3) all fixedly connected with stopper (4), the lower extreme of workstation (1) corresponds stopper (4) and locates to have driving motor (5) through mounting panel fixed mounting, the output shaft of driving motor (5) run through to the upper end of workstation (1) and with stopper (4) coaxial fixed connection that are located the below, department has storage water tank (8) through fixed establishment fixed mounting in the middle of the lower extreme of workstation (1), storage water tank (8) internal fixation is provided with filter screen (21), the upper end of clearance case (10) is inlayed and is equipped with shower (11), the lower extreme of shower (11) all is equipped with sprays mouth (14), install in pump water tank (9) and be used for going into the pump water mechanism in shower (11) with the water pump in storage water tank (8), device chamber (32) and power chamber (29) have been seted up respectively to corresponding clearance case (10) and stopper (4) position department in the lateral wall of workstation (1), install the clearance mechanism that is used for brushing the copper line in device chamber (32).

2. The take-up device for electrician copper wire billets used for producing automotive wires according to claim 1, characterized in that the fixing mechanism comprises a plurality of fixing plates (27) and a plurality of fastening bolts (28) fixedly connected to the upper end of the side wall of the water storage tank (8), the fixing plates (27) and the corresponding lower end of the worktable are provided with threaded holes, and the fastening bolts (28) are screwed in the threaded holes.

3. The take-up device for electrician copper wire billets used for producing automotive wires according to claim 1, characterized in that the water pumping mechanism comprises a sliding plug (25), the sliding plug (25) is connected between the inner walls of the pump water tank (9) in a sealing and sliding manner, one end of the pump water tank (9) is communicated with the water storage tank (8) and the spraying pipe (11) through a water inlet pipe (22) and a water outlet pipe (12), a check valve only allowing water to flow from bottom to top is installed in the water inlet pipe (22), a check valve only allowing water to flow from bottom to top is installed in the water outlet pipe (12), and a pushing mechanism for pushing the sliding plug (25) to horizontally slide back and forth is installed at the other end in the pump water tank (9).

4. The take-up device for electrician copper wire billets used for producing automotive wires according to claim 3, characterized in that the pushing mechanism comprises a disc (23) and a rotating rod (24) which are rotatably connected to the bottom inside the pump water tank (9), one end of the rotating rod (24) is rotatably connected to the upper end of the disc (23) at a non-axial center, the other end of the rotating rod (24) is rotatably connected to the side wall of the sliding plug (25), and the lower end of the worktable (1) is provided with a driving mechanism for driving the disc (23) to rotate.

5. The take-up device for electrician copper wire blanks used for producing automotive wires according to claim 4, characterized in that the driving mechanism comprises a second belt pulley (7) rotatably connected to the lower end of the worktable (1) through a rotating shaft (26) and a first belt pulley (6) coaxially and fixedly connected to the output shaft of the driving motor, the first belt pulley (6) is in belt transmission connection with the second belt pulley (7), and the rotating shaft (26) penetrates into the pump water tank (9) and is coaxially and fixedly connected with the disc (23).

6. The wire take-up device for the electrical copper wire billets used for producing automobile wires is characterized in that the cleaning mechanism comprises a reciprocating lead screw (17), a lead screw nut (18) and a cleaning brush (19), the reciprocating lead screw (17) is rotatably connected between the opposite inner walls of a device cavity (32), the lead screw nut (18) is in threaded connection with the reciprocating lead screw (17), the cleaning brush (19) is fixedly connected to the upper end of the lead screw nut (18) through a connecting rod, a sliding groove (16) communicated with the device cavity (32) is formed in the upper end of the workbench (1), the connecting rod is in sliding connection with the sliding groove (16), the cleaning brush (19) is located inside the cleaning box (10) and is as high as a wire through opening (15), and a power mechanism used for providing power for the cleaning mechanism is installed inside the power cavity (29).

7. The take-up device for electrician copper wire billets used for producing automotive wires according to claim 6, characterized in that the power mechanism comprises a first bevel gear (30) and a second bevel gear (31), the first bevel gear (30) is coaxially and fixedly connected to the output shaft of the driving motor (5), one end of the reciprocating lead screw (17) extends into the power cavity (29), the second bevel gear (31) is coaxially and fixedly connected to the extending end of the reciprocating lead screw (17), and the first bevel gear (30) is meshed with the second bevel gear (31).

8. The take-up device for electrician copper wire billets used for manufacturing automotive wires according to claim 6, characterized in that the lower end of the worktable (1) is provided with a return hole (20) communicated with a device cavity (32) at a position corresponding to the water storage tank (8), the side wall of the water storage tank (8) is provided with a water filling port (13), and the water filling port (13) is equipped with a sealing cover.