CN210190872U - Version roller belt cleaning device - Google Patents
Version roller belt cleaning device Download PDFInfo
- Publication number
- CN210190872U CN210190872U CN201920724760.5U CN201920724760U CN210190872U CN 210190872 U CN210190872 U CN 210190872U CN 201920724760 U CN201920724760 U CN 201920724760U CN 210190872 U CN210190872 U CN 210190872U
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- Prior art keywords
- recovery
- bearing
- support frame
- pipe
- cleaning device
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- 238000004140 cleaning Methods 0.000 title claims abstract description 58
- 239000007788 liquid Substances 0.000 claims abstract description 64
- 238000011084 recovery Methods 0.000 claims abstract description 45
- 239000002699 waste material Substances 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 238000003860 storage Methods 0.000 claims description 16
- 238000005406 washing Methods 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000005201 scrubbing Methods 0.000 claims description 5
- 230000001680 brushing effect Effects 0.000 claims description 3
- 238000001459 lithography Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 8
- 239000007921 spray Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
The utility model relates to a lithography apparatus field, in particular to version roller belt cleaning device, including support frame, brace table, power unit, supporting component, hydrojet subassembly, scrub the subassembly and can retrieve the recovery subassembly that washs the waste liquid, the support frame is fixed on the brace table, the supporting component is located between support frame and the brace table to support fixedly and wait to wash version roller, power unit installs on the support frame, and can pass through the supporting component drives version roller rotates. The utility model provides a version roller belt cleaning device can wash many version rollers simultaneously, improves the cleaning efficiency, also can wash the version roller of different thicknesses, different length.
Description
Technical Field
The utility model relates to a lithography apparatus field, in particular to version roller belt cleaning device.
Background
The manufacturing process of the gravure roller is generally a cylindrical steel tube, and from the development process of the gravure roller, various process options are selected, namely a manual corrosion method, an electronic engraving method, a laser film etching corrosion method and a laser direct engraving method, but no matter which process is adopted to manufacture the gravure roller, the surface of the gravure roller needs to be cleaned after the forming process is finished, and the packaging process can be carried out after the cleaning process is finished.
The traditional cleaning mode of the gravure roller is that a worker manually cleans the surface of the gravure roller by using a sponge or a hairbrush and matching with a cleaning agent, and then the surface of the gravure roller is washed by using clean water; according to the cleaning mode, manual operation causes high labor intensity of workers on one hand, and causes low cleaning efficiency and poor cleaning effect on the other hand. In order to overcome this defect, the version roller cleaning machine has appeared on the market, but the version roller cleaning machine that has now often can not wash many version rollers simultaneously, also is not convenient for wash the version roller of equidimension not, to above-mentioned defect, the utility model discloses improved.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough of background art, the utility model provides a version roller belt cleaning device can wash many version rollers simultaneously, improves the cleaning efficiency, also can wash the version roller of different thicknesses, different length.
The utility model adopts the technical proposal that: the utility model provides a version roller belt cleaning device, is including support frame, brace table, power unit, supporting component, hydrojet subassembly, scrubbing component and the recovery subassembly that can retrieve the washing waste liquid, the support frame is fixed on the brace table, the supporting component is located between support frame and the brace table to the fixed version roller that waits to wash of support, power unit installs on the support frame, and can pass through the supporting component drives version roller rotates. The power mechanism can drive a plurality of printing rollers to rotate simultaneously, the liquid spraying assembly can spray cleaning liquid and clear water to the printing rollers in sequence, and the scrubbing assembly can scrub the surfaces of the printing rollers when the printing rollers rotate.
In order to clean a plurality of printing rollers simultaneously, the power mechanism comprises a driving motor, a worm wheel, a worm, a motor base, a first bearing and a bearing seat, one end of the worm is arranged on the first bearing, the first bearing is arranged in the bearing seat, the motor base and the bearing seat are fixed on the supporting frame, the driving motor drives the worm wheel to rotate, and the worm wheel is meshed with the worm wheel.
In order to wash version roller better, the hydrojet subassembly is including liquid reserve tank, storage water tank, drain pipe, outlet pipe, conveying pipe, nozzle, liquid valve, water valve and booster pump, liquid reserve tank and storage water tank are established between support frame and the brace table, even there is the drain pipe on the liquid reserve tank, be equipped with on the drain pipe the liquid valve, even there is the outlet pipe on the storage water tank, be equipped with on the outlet pipe the water valve, drain pipe, outlet pipe with conveying pipe intercommunication, be equipped with on the conveying pipe booster pump and nozzle.
Preferably, the supporting component is including second bearing, rotation axis, rotary rod, shielding plate and version roller fixing device, be equipped with on support frame and the brace table the second bearing, the rotation axis dress is in on the second bearing, the rotation axis one side that is located the top even has the rotary rod, the one end of rotary rod is fixed with the turbine, the upper end of the rotation axis that is located the below is equipped with the shielding plate is equipped with between rotation axis and version roller fixing device.
Preferably, the brushing assembly comprises a fixed seat, a connecting rod and a cleaning brush, the fixed seat is fixed on the supporting table, and the connecting rod is arranged between the cleaning brush and the fixed seat.
Preferably, the recovery assembly comprises a filter screen, a recovery box, a recovery pipe and a recovery tank arranged on the support table, the recovery pipe is arranged below the support table and communicated with the recovery tank, the filter screen is arranged on the recovery pipe, and the recovery box is arranged below the recovery pipe.
Preferably, a connecting shaft is further arranged between the lower rotating shaft and the plate roller fixing device.
To sum up, the utility model discloses beneficial effect does:
1. the worm is meshed with the turbines, so that the worm can drive the turbines to rotate at the same time, and further drive the printing rollers to rotate at the same time, so that the multiple printing rollers can be conveniently and simultaneously cleaned, and the cleaning efficiency is improved;
2. the spray nozzle can spray cleaning liquid and clear water, and has better cleaning effect on the printing roller;
3. the connecting rod can better clean the printing rollers with different thicknesses, and the connecting shaft can better clean the printing rollers with different lengths, so that the actual requirements are better met.
The present invention will be further explained with reference to the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the position of the cleaning brush and nozzle of the present invention;
FIG. 3 is a schematic view of the recycling tank of the present invention;
FIG. 4 is a schematic view of the cleaning brush of the present invention;
the drawing marks comprise 1-a support frame, 2-a support table, 3-a driving motor, 4-a turbine, 5-a worm, 6-a motor base, 7-a first bearing, 8-a bearing seat, 9-a liquid storage tank, 10-a water storage tank, 11-a liquid outlet pipe, 12-a water outlet pipe, 13-a conveying pipe, 14-a nozzle, a 15-a liquid valve, a 16-a water valve, 17-a booster pump, 18-a second bearing, 19-a rotating shaft, 20-a rotating rod, 21-a baffle plate, 22-a plate roller fixing device, 23-a fixing seat, 24-a connecting rod, 25-a cleaning brush, 26-a filter screen, 27-a recovery box, 28-a recovery pipe, 29-a recovery tank, 30-a liquid leakage hole, 31-a waste liquid valve and 32-a connecting shaft, 33-bearing hole, 34-shaft hole, 35-annular boss, 36-supporting seat and 37-plate roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 4 in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In order to make the purpose, technical solution and advantages of the present invention clearer, the following will combine the drawings in the embodiments of the present invention to perform more detailed description on the technical solution in the embodiments of the present invention.
As shown in fig. 1 to 4, the cleaning device for a printing roller 37 disclosed in this embodiment includes a support frame 1, a support table 2, a power mechanism, a support assembly, a liquid spraying assembly, a scrubbing assembly, and a recovery assembly capable of recovering waste cleaning liquid, wherein the support frame 1 is fixed on the support table 2, the support assembly is located between the support frame 1 and the support table 2 and supports and fixes the printing roller 37 to be cleaned, and the power mechanism is installed on the support frame 1 and can drive the printing roller 37 to rotate through the support assembly. The power mechanism can drive a plurality of printing rollers 37 to rotate simultaneously, the liquid spraying assembly can sequentially spray cleaning liquid and clear water to the printing rollers 37, the scrubbing assembly can scrub the surfaces of the printing rollers 37 when the printing rollers 37 rotate, and the support frame 1, the support table 2 and the support assembly play a supporting and fixing role.
In order to wash many version rollers 37 simultaneously, power unit is including driving motor 3, turbine 4, worm 5, motor base 6, first bearing 7 and bearing frame 8, the one end of worm 5 is installed on first bearing 7, first bearing 7 is installed in the bearing frame 8, motor base 6 and bearing frame 8 are fixed on support frame 1, driving motor 3 drive worm 5 is rotatory, worm 5 is with a plurality of the meshing of turbine 4. When the worm 5 drives the plurality of turbines 4 to rotate, the turbines 4 drive the printing rollers 37 to rotate through the supporting assemblies, so that the plurality of printing rollers 37 can rotate simultaneously, and the plurality of printing rollers 37 can be cleaned simultaneously.
In order to wash version roller 37 better, the hydrojet subassembly is including liquid reserve tank 9, storage water tank 10, drain pipe 11, outlet pipe 12, conveying pipe 13, nozzle 14, liquid valve 15, water valve 16 and booster pump 17, liquid reserve tank 9 and storage water tank 10 are established between support frame 1 and the brace table 2, even there is on the liquid reserve tank 9 drain pipe 11, be equipped with on drain pipe 11 liquid valve 15, even there is on the storage water tank 10 outlet pipe 12, be equipped with on outlet pipe 12 water valve 16, drain pipe 11, outlet pipe 12 with conveying pipe 13 intercommunication, be equipped with on conveying pipe 13 booster pump 17 and nozzle 14. The storage has the washing liquid in the liquid reserve tank 9, the storage has the clear water in the storage water tank 10, the liquid reserve tank 9 is located storage water tank 10 top, storage water tank 10 below is equipped with supporting seat 36, supporting seat 36 is fixed prop up 2 and go up, the break-make of washing liquid in the drain pipe 11 can be controlled to liquid valve 15, the break-make of clear water in the water valve 16 can control outlet pipe 12, drain pipe 11, outlet pipe 12, conveying pipe 13 pass through the three way connection intercommunication, and the booster pump 17 that is equipped with on the conveying pipe 13 can the pressure boost, carries intraductal washing liquid or clear water nozzle 14 department, nozzle 14 is facing the upper end of version roller 37, makes washing liquid or clear water spout version roller 37 well like this. The liquid valve 15, the water valve 16, the booster pump 17 and the three-way joint all belong to the prior art, and are not specifically described herein.
The supporting component is including second bearing 18, rotation axis 19, rotary rod 20, shielding plate 21 and version roller fixing device 22, be equipped with on support frame 1 and the brace table 2 second bearing 18, rotation axis 19 dress is in on the second bearing 18, the 19 one side of rotation axis that is located the top even has rotary rod 20, the one end of rotary rod 20 is fixed with turbine 4, the upper end of the rotation axis 19 that is located the below is equipped with shielding plate 21 is equipped with between rotation axis 19 and version roller 37 version roller fixing device 22. The second bearing 18 is arranged to enable the printing roller 37 to rotate better, which is beneficial to cleaning, the shielding plate 21 is fixed on the rotating shaft 19 and rotates along with the rotating shaft 19, and can shield the cleaning waste liquid flowing down along the printing roller 37 to enable the cleaning waste liquid to flow into the recovery tank 29, so that the waste liquid can be prevented from flowing to the lower second bearing 18 to influence the normal operation of the second bearing 18, one end of the printing roller fixing device 22 is used for fixing the printing roller 37, and the other end of the printing roller fixing device is connected with the rotating shaft 19. The plate roller fixing device 22 belongs to the prior art and will not be further described here.
The brushing component comprises a fixed seat 23, a connecting rod 24 and a cleaning brush 25, the fixed seat 23 is fixed on the supporting platform 2, and the connecting rod 24 is arranged between the cleaning brush 25 and the fixed seat 23. In order to have a better cleaning effect on the printing roller 37, the cleaning brush 25 in the embodiment is provided with three rows of brushes, and the connecting rod 24 can be replaced by the connecting rods 24 with different lengths, so that the cleaning brush 25 can better contact the printing roller 37 to be cleaned with different thicknesses, and thus, the condition that the cleaning force is too large or the cleaning is not in place is avoided.
Retrieve the subassembly including filter screen 26, collection box 27, recovery tube 28, establish recovery tank 29 on the supporting bench 2, recovery tube 28 establishes in supporting bench 2 below, and with recovery tank 29 communicates, filter screen 26 establishes on the recovery tube 28, collection box 27 is located recovery tube 28 below. A liquid leakage hole 30 is formed in the recovery tank 29, the recovery pipe 28 is communicated with the liquid leakage hole 30, the washed cleaning waste liquid flows downwards and is gathered in the recovery tank 29, the cleaning waste liquid enters the recovery pipe 28 from the liquid leakage hole 30, the cleaning waste liquid enters the recovery tank 27 after being primarily filtered by the filter screen 26, and the cleaning waste liquid in the recovery tank 27 can be recycled after being further processed. Preferably, the recovery pipe 28 is further provided with a waste liquid valve 31, and the waste liquid valve 31 is capable of controlling the on/off of waste liquid in the recovery pipe 28, and is normally in an open state, and the waste liquid valve 31 can be closed when the filter screen 26 is replaced.
In order to clean the printing rolls 37 of different lengths, a connecting shaft 32 is provided between the lower rotating shaft 19 and the printing roll fixing device 22. The connecting shaft 32 can be replaced by connecting shafts 32 with different lengths according to the lengths of the plate rollers 37 to be cleaned, so that the plate rollers 37 with different lengths can be cleaned.
Be equipped with the installation on the brace table 2 the dead eye 33 of second bearing 18 still is equipped with the installation the shaft hole 34 of rotation axis 19, dead eye 33 with be equipped with annular boss 35 between the accumulator 29, annular boss 35 can prevent that the washing waste liquid from flowing second bearing 18 department, shielding plate 21 is the canopy shape, can cover annular boss 35 enables the washing waste liquid that flows down directly to get into the accumulator 29 like this.
Preferably, the two sides of the roller 37 to be cleaned are provided with shielding curtains, the lower end of each shielding curtain is connected to the recovery tank 29, and each shielding curtain is made of a transparent plastic plate, so that when the roller 37 rotates at a high speed, the shielding curtains can shield waste liquid which possibly splashes in the rotation process, the waste liquid is prevented from splashing everywhere, and the lower end of each shielding curtain is connected to the recovery tank 29 to enable the waste liquid to be collected into the recovery tank 29.
The working process is as follows: the driving motor 3 drives the worm 5 to rotate, the worm 5 is meshed with the plurality of turbines 4 and drives the plurality of turbines 4 to rotate, the turbines 4 sequentially pass through the rotating rod 20, the rotating shaft 19 and the plate roller fixing device 22 to drive the plate rollers 37 to rotate, so that the plurality of plate rollers 37 rotate simultaneously, the water valve 16 is closed, the liquid valve 15 is opened, the booster pump 17 is started, the nozzle 14 sprays cleaning liquid, the cleaning liquid flows downwards along the rotating plate rollers 37 under the action of gravity, the plate rollers 37 are continuously scrubbed by the cleaning brush 25 in the rotating process, the cleaning liquid is continuously sprayed out to the surface of the plate rollers 37, the liquid valve 15 and the booster pump 17 need to be closed when the plate rollers 37 are scrubbed cleanly after being scrubbed for a period of time, the water valve 16 and the booster pump 17 are opened, and the nozzle 14 sprays clean water to the plate rollers 37, the cleaning brush 25 is further brushed to wash away the residual cleaning liquid and clean the plate roller 37, and the cleaning waste liquid flows down along the plate roller 37 and then is converged into the recovery tank 29 and finally enters the recovery tank 27.
The skilled person should understand that: although the present invention has been described in terms of the above embodiments, the inventive concept is not limited to this embodiment, and any modification that utilizes the inventive concept is intended to be within the scope of the present patent application.
Claims (7)
1. A version roller belt cleaning device which characterized in that: including support frame, brace table, power unit, supporting component, hydrojet subassembly, scrubbing component and the recovery subassembly that can retrieve the washing waste liquid, the support frame is fixed on the brace table, the supporting component is located between support frame and the brace table to the fixed version roller that waits to wash of support, power unit installs on the support frame, and can pass through the supporting component drives version roller rotates.
2. The printing roller cleaning device according to claim 1, characterized in that: the power mechanism comprises a driving motor, a worm wheel, a worm, a motor base, a first bearing and a bearing seat, one end of the worm is installed on the first bearing, the first bearing is installed in the bearing seat, the motor base and the bearing seat are fixed on the supporting frame, the driving motor drives the worm to rotate, and the worm is meshed with the worm wheels.
3. The printing roller cleaning device according to claim 2, characterized in that: hydrojet subassembly is including liquid reserve tank, storage water tank, drain pipe, outlet pipe, conveying pipe, nozzle, liquid valve, water valve and booster pump, liquid reserve tank and storage water tank are established between support frame and the brace table, even there is on the liquid reserve tank the drain pipe, be equipped with on the drain pipe the liquid valve, even there is the outlet pipe on the storage water tank, be equipped with on the outlet pipe the water valve, drain pipe, outlet pipe with conveying pipe intercommunication, be equipped with on the conveying pipe booster pump and nozzle.
4. The printing roller cleaning device according to claim 3, characterized in that: the supporting component is including second bearing, rotation axis, rotary rod, shielding plate and version roller fixing device, be equipped with on support frame and the brace table the second bearing, the rotation axis dress is in on the second bearing, the rotation axis one side that is located the top even has the rotary rod, the one end of rotary rod is fixed with the turbine, the upper end of the rotation axis that is located the below is equipped with the shielding plate is equipped with between rotation axis and version roller fixing device.
5. The printing roller cleaning device according to claim 4, characterized in that: the brushing component comprises a fixed seat, a connecting rod and a cleaning brush, the fixed seat is fixed on the supporting table, and the connecting rod is arranged between the cleaning brush and the fixed seat.
6. The printing roller cleaning device according to claim 5, characterized in that: the recovery assembly comprises a filter screen, a recovery box, a recovery pipe and a recovery tank arranged on the support table, the recovery pipe is arranged below the support table and communicated with the recovery tank, the filter screen is arranged on the recovery pipe, and the recovery box is arranged below the recovery pipe.
7. The printing roller cleaning device according to claim 6, characterized in that: and a connecting shaft is also arranged between the lower rotating shaft and the plate roller fixing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920724760.5U CN210190872U (en) | 2019-05-20 | 2019-05-20 | Version roller belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920724760.5U CN210190872U (en) | 2019-05-20 | 2019-05-20 | Version roller belt cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210190872U true CN210190872U (en) | 2020-03-27 |
Family
ID=69874588
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920724760.5U Active CN210190872U (en) | 2019-05-20 | 2019-05-20 | Version roller belt cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210190872U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113547841A (en) * | 2021-08-04 | 2021-10-26 | 江苏利特尔绿色包装股份有限公司 | Version roller washs, stoving integrated device |
| CN114871036A (en) * | 2022-05-30 | 2022-08-09 | 绵阳科奥表面涂层技术有限公司 | A thermal spray device for wear-resistant coating of rolls |
| CN116653431A (en) * | 2023-05-29 | 2023-08-29 | 桐城运城制版有限公司 | A plate roller cleaning and drying machine |
-
2019
- 2019-05-20 CN CN201920724760.5U patent/CN210190872U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113547841A (en) * | 2021-08-04 | 2021-10-26 | 江苏利特尔绿色包装股份有限公司 | Version roller washs, stoving integrated device |
| CN114871036A (en) * | 2022-05-30 | 2022-08-09 | 绵阳科奥表面涂层技术有限公司 | A thermal spray device for wear-resistant coating of rolls |
| CN116653431A (en) * | 2023-05-29 | 2023-08-29 | 桐城运城制版有限公司 | A plate roller cleaning and drying machine |
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